EP1215166A2 - Procédé et dispositif de remplissage des récipients de produit liquide - Google Patents

Procédé et dispositif de remplissage des récipients de produit liquide Download PDF

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Publication number
EP1215166A2
EP1215166A2 EP01120678A EP01120678A EP1215166A2 EP 1215166 A2 EP1215166 A2 EP 1215166A2 EP 01120678 A EP01120678 A EP 01120678A EP 01120678 A EP01120678 A EP 01120678A EP 1215166 A2 EP1215166 A2 EP 1215166A2
Authority
EP
European Patent Office
Prior art keywords
filling
liquid
hot
path
valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP01120678A
Other languages
German (de)
English (en)
Other versions
EP1215166A3 (fr
EP1215166B1 (fr
Inventor
Ludwig Clüsserath
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS Maschinen und Anlagenbau AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KHS Maschinen und Anlagenbau AG filed Critical KHS Maschinen und Anlagenbau AG
Publication of EP1215166A2 publication Critical patent/EP1215166A2/fr
Publication of EP1215166A3 publication Critical patent/EP1215166A3/fr
Application granted granted Critical
Publication of EP1215166B1 publication Critical patent/EP1215166B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/001—Cleaning of filling devices
    • B67C3/002—Cleaning of filling devices using cups or dummies to be placed under the filling heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • B67C3/14—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure specially adapted for filling with hot liquids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2642—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for sterilising prior to filling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/28—Flow-control devices, e.g. using valves
    • B67C3/286—Flow-control devices, e.g. using valves related to flow rate control, i.e. controlling slow and fast filling phases

Definitions

  • the invention relates to a method for filling bottles, cans or the same container with a liquid filling material according to the preamble claim 1 and in particular to a method for hot, i.e. sterile or aseptic filling of contents, for example fruit and vegetable juices and / or other juice-based beverages.
  • the invention further relates to a filling system or a filling machine for performing the method according to Preamble of claim 8.
  • this heat retention circuit also includes the filling or ring channel provided on the rotor of the filling machine, to which the filling elements are connected, can not be prevented that these filling elements lying outside the holding circuit and their that Parts carrying the filling material, such as in particular the filling element housing and possibly the filling pipe cool below the critical temperature. For this reason, it has so far been one longer interruption of the filling process (more than 3 to 5 minutes) despite the Hot holding circuit for the filling material necessary that in the first round of the filling machine after an interruption filled containers are discharged and discarded which means, among other things, additional production costs.
  • the object of the invention is to demonstrate a method and a filling machine, who avoid this disadvantage and also after a long temporary Interruption of the filling process as soon as the first resumption of the Filling process a filling with a temperature above the critical temperature limit and thus ensure aseptic and sterile filling without that after an interruption filled containers are discharged and discarded Need to become
  • a particular advantage of the filling machine according to the invention is that a Safe, hygienic or aseptic and sterile filling of the filling material immediately after an interruption of the filling process with particularly simple means is implemented, i.a. using filler elements that are constructive in correspond to essential, already proven filling elements and for use need only be slightly modified in the invention.
  • the filling element is part of a otherwise not shown filling machine rotating design and is together with a multitude of similar filling elements at regular angular intervals provided on the circumference of a rotor 2.
  • a first ring channel 3 and a second ring channel 4 formed, each concentric with the vertical rotor or machine axis enclose and of which during the usual filling process the ring channel 3 the filling material to be filled into the bottles 5 leads and the ring channel 4 is an unpressurized, channel open to the atmosphere.
  • the filling machine is especially used for sterile or aseptic filling of a pasteurized product, in particular beverages, such as fruit and vegetable juices or other beverages, the basis of which is such Juices are, in the hot state, such that in any case up to that immediately the filling then closing the bottles 5, the temperature of the contents and also the respective bottle 5 which guarantees the sterility of the contents Temperature does not fall below.
  • beverages such as fruit and vegetable juices or other beverages
  • the filling element 1 has a liquid channel 7 in a housing 6 on, in which the liquid valve generally designated 8 with associated Valve seat 8 'is arranged and with its related to the flow direction of the filling material when filling in the upper end for all filling elements 1 of the filling machine common ring channel 3 opens and with its other end in the channel 9 one protruding downwards over the housing 6 and at the bottom End of open filling tube 10 continues.
  • the liquid valve generally designated 8 with associated Valve seat 8 ' is arranged and with its related to the flow direction of the filling material when filling in the upper end for all filling elements 1 of the filling machine common ring channel 3 opens and with its other end in the channel 9 one protruding downwards over the housing 6 and at the bottom End of open filling tube 10 continues.
  • actuation unit On the top of the housing 6 11 provided with a pneumatic lifting cylinder 13 in a housing the piston 13 'and a lower cylinder chamber 14 and also a limiting cylinder 15 with the piston 15 'and with an upper cylinder space 16, which has its minimum volume in the state shown in the figures.
  • a compression spring 17 is provided between the two pistons 13 and 15, the piston 13 and thus also via the piston rod or the plunger 18th connected to the piston 13 liquid valve or its closing body in the Prestressed closed position.
  • the cylinder spaces 14 and 15 are connected to a pneumatic control circuit 19, of the two individually controllable control or solenoid valves 20 and 21 in the cylinder rooms 14 or 16 leading pneumatic lines 20 'or 21' and which in turn is connected to a compressed air source 22.
  • the pneumatic valves or control valves 20 and 21 are provided individually for each filling element 1 and individually controllable.
  • Each filling element 1 also has one in addition to the actuating element 11 Pneumatic control cylinder or a pneumatically actuated diaphragm control valve 23, whose control input is also connected to the pneumatic control circuit 19 is and can be controlled via the associated solenoid valves 20 and 21.
  • the Control valve 23 is provided in a gas path 24 partially formed in housing 6, that with a first section 24 'in the liquid channel 7 in the direction of flow of the filling material behind the liquid valve 8 or its valve seat 8 'and with a second section 24 "opens into the ring channel 4 Housing 6 and partially provided in one on the underside of this housing
  • Another gas path is approximately in the manner of a tulip-shaped housing extension 25 26 provided, with its upper end in the section 24 "and with its lower end in the interior 25 'of the extension open towards the underside of the filling element 25 opens.
  • a check valve 27 is provided in the gas path 26, which is designed so that there is a flow through the gas path 26 only from the interior 25 in the section 24 "or in the adjacent ring channel 4, blocks for a flow in the opposite direction.
  • a filling process is, for example, with the filling machine having the filling elements 1 possible with the process phases or steps specified below, the control valve 23 is basically in the closed state, unless the open state for a specific filling phase below Control valve is specified:
  • the liquid valve 8 is opened with a partial stroke.
  • both the limiting cylinder 15 and the lifting cylinder 13 activated by appropriate control of the valves 20 and 21 so that the contents then by a reduced one defined by the activated limiting cylinder 15 Opening gap of the liquid valve 8 and with a resulting reduced Flow rate flows into the bottle 5 and there soft and without Foam development hits the bottom of the bottle.
  • This low turbulence, slow filling phase is maintained until the rising product level exceeds the lower end of the filling tube 10.
  • This slow filling phase is time-controlled, using a time specification, e.g. for the respective filling goods and / or the respective bottles 5 in a control device of the filling machine is stored.
  • the liquid valve 8 is closed and thus the filling process is briefly interrupted, so that air or gas bubbles in the Filled goods are located, can rise to the surface of the filled goods.
  • the lifting cylinder 13 is activated again, so that the full flow cross section of the liquid valve 8 is released and with filling tube 10 immersed in the filling material, rapid, bubble-free filling of the generally uncritical, cylindrical middle part of the bottle 5 can.
  • This quick filling also takes place with a time limit, i.e. after a predetermined Time is the quick filling in the subsequent brake and correction filling reconciled.
  • the lower filling speed is restored of slow filling switched back.
  • the limitation cylinder 15 activated, which due to the larger area of its piston 15 ' pushes the lifting cylinder 13 back into the limited lifting position, so that this continues opened liquid valve 8 only the reduced opening gap or Has flow cross-section.
  • the product level can now be slow and smooth Rise surface image to the fill level probe 28 integrated in the fill pipe.
  • an electrical circuit is closed and thereby also the deactivation of the lifting cylinder 13 and thus the closing of the liquid valve 8, wherein the closing of the liquid valve 8th after the probe signal is present, for example, with a time delay to achieve a level correction.
  • the respective bottle 5 lowered with the bottle carrier.
  • the control valve 23 is opened so that via the channel sections 24 'and 24 "a connection between the filling tube channel 9 and the ring channel 4 connected to the atmosphere is produced and thus the filling material located in the filling pipe channel 9 is in the bottle 5 can drain, in particular no residues of filling material in the filling pipe channel 9 and remain in section 24 '.
  • the section 24 ' opens in the vicinity of the valve seat 8' of the liquid valve into the liquid channel 7.
  • the Channel section 24 'from the liquid channel 7 obliquely upwards to a level on which the valve seat 8 'is also located, or up to a slightly higher one Level.
  • the section is in any case also 24 'emptied.
  • the course of section 24 ′ described also prevents that 10 filling material flow into the control valve 23 when emptying the filling pipe can.
  • the filling material goes in inside the filling machine a holding circuit, which also includes the ring channel 3, but the Filling elements 1 and their filling tubes 10 do not provide sufficient heat and so that cooling of these elements cannot prevent.
  • Control or regulating valve 29 for supplying water vapor into the ring channel 4 and closes this ring channel to the atmosphere at the same time, so that a water vapor pressure of, for example, 0.5 to 1.0 bar is set in the ring channel 4.
  • the control valve 23 is opened in a controlled manner, as shown in FIG. 2 is so that the hot water vapor then the liquid channel 7 behind the Liquid valve 8 and the filling tube 10 flows through and at the lower end of the filling tube 10 exits.
  • the heating of the filling elements 1 takes place in the event of an interruption due to a fault of course if the filling machine continues to rotate or if it continues to do so rotating rotor 2, the filling machine at least in the event of a longer fault is increasingly emptied to cool the liquid contents in the machine still has bottles 5 below the critical temperature limit to avoid.
  • the steam is then applied - controlled by the respective control valve 23 on each filling element 1 - in the predetermined Angular range between the container outlet and the container inlet.
  • the water vapor in the ring channel 4 also heats the e.g. made of steel Rotor 2 and thus causes heat transfer to the filling material in the ring channel 3, i.e. the steam in the ring channel 4 helps to keep the contents hot in the holding circuit, with overheating of the filling material in the ring channel 3 the circulation of the contents in this channel and in the holding circuit is prevented.
  • each filling element 1 For the CIP cleaning, one is added to each filling element 1 according to FIG Rinsing cap 30 is placed, the respective filling tube 10 in an outward direction tightly sealed wash cabinet 31.
  • the cleaning agents flow through the ring channel 3, the opened liquid channels 7 of the filling elements 1 and thereby on the liquid valves 8 and whose valve seats 8 'over, through the fill pipe 9 of each fill pipe 10 and then through the washing compartment 31 past the outside of the filling tube 10 through the Gas path 26 with the open check valve 27 into the ring channel 4, from which the cleaning agents are then drained off.
  • the CIP cleaning the cleaning agents are supplied via the ring channel 4 and flow through the section 24 ", through the opened control valve 23 and the section 24 'into the liquid channel 7 and then at the respectively opened liquid valve 8 over into the ring channel 3, from which the cleaning agents are removed become.
  • the filling element 1 despite a simple Training a reliable filling of a pasteurized product at a high, which guarantees sterility and it in particular also enables the temperature necessary for sterility even at a long interruption of the normal filling or filling process.
  • the training according to the invention also allows optimal CIP cleaning the filling elements.

Landscapes

  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)
EP01120678A 2000-12-09 2001-09-03 Procédé et dispositif de remplissage des récipients de produit liquide Expired - Lifetime EP1215166B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10061401 2000-12-09
DE10061401A DE10061401A1 (de) 2000-12-09 2000-12-09 Verfahren zum Füllen von Flaschen, Dosen o. dgl. Behälter mit einem flüssigen Füllgut sowie Füllmaschine zum Durchführen des Verfahrens

Publications (3)

Publication Number Publication Date
EP1215166A2 true EP1215166A2 (fr) 2002-06-19
EP1215166A3 EP1215166A3 (fr) 2002-06-26
EP1215166B1 EP1215166B1 (fr) 2006-08-23

Family

ID=7666500

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01120678A Expired - Lifetime EP1215166B1 (fr) 2000-12-09 2001-09-03 Procédé et dispositif de remplissage des récipients de produit liquide

Country Status (3)

Country Link
EP (1) EP1215166B1 (fr)
AT (1) ATE337262T1 (fr)
DE (2) DE10061401A1 (fr)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004011101A1 (de) * 2004-03-06 2006-03-30 Khs Maschinen- Und Anlagenbau Ag Füllelement sowie Füllmaschine mit derartigen Füllelementen
WO2008114187A1 (fr) * 2007-03-19 2008-09-25 Sbc Bottling & Canning S.P.A. Clapet de remplissage
WO2008116564A2 (fr) * 2007-03-23 2008-10-02 Khs Ag Système de remplissage
WO2008141717A1 (fr) * 2007-05-22 2008-11-27 Khs Ag Système de remplissage
EP2213613A3 (fr) * 2009-01-30 2013-06-12 Krones AG Dispositif de remplissage
ITBS20110176A1 (it) * 2011-12-19 2013-06-20 Corfill Internat S R L Valvola di riempimento con ricircolo, in particolare per liquidi alimentari in lattina
ITTO20111234A1 (it) * 2011-12-29 2013-06-30 Sidel Spa Con Socio Unico Dispositivo di riempimento e relativo metodo di controllo
CN106895198A (zh) * 2017-04-10 2017-06-27 广州达意隆包装机械股份有限公司 一种灌装阀灌装速度调节装置
IT201600113843A1 (it) * 2016-11-11 2018-05-11 Fillshape Srl Giostra di riempimento per linee di riempimento a caldo.
WO2020216579A1 (fr) * 2019-04-25 2020-10-29 Khs Gmbh Procédé de nettoyage en place d'un élément de remplissage d'une machine de remplissage ainsi que machine de remplissage

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007022259A1 (de) 2007-05-09 2009-01-15 Khs Ag Füllsystem sowie Verfahren zum Steuern eines Füllsystems
DE102013103393A1 (de) 2013-04-05 2014-10-23 Khs Gmbh Füllanlage sowie Verfahren zur CIP-Reinigung eines Füllelementes einer Füllanlage
CN105712275B (zh) * 2016-04-11 2017-11-17 湖南城市学院 一种灌装阀的灌装工艺
DE102020127389A1 (de) * 2020-10-16 2022-04-21 Krones Aktiengesellschaft Vorrichtung und Verfahren zum Behandeln eines Behälters mit Funktionsprüfung

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2973267A (en) * 1957-11-14 1961-02-28 Bruno Kaiser Dr Method and device for sterile racking hot beverages containing carbon dioxide, especially beer
US5313990A (en) * 1991-10-17 1994-05-24 Seitz Enzinger Noll Maschinenbau Aktiengesellschaft Method and apparatus for filling containers with liquid material
DE29504307U1 (de) * 1995-03-14 1996-04-11 Khs Masch & Anlagenbau Ag Füllsystem zum Abfüllen eines flüssigen Füllgutes in Flaschen, Dosen o.dgl. Behälter
DE19623548A1 (de) * 1996-06-13 1997-12-18 Khs Masch & Anlagenbau Ag Füllventil zum Abfüllen von Flüssigkeiten
US5797436A (en) * 1995-06-26 1998-08-25 Oden Corporation Liquid filling machine technical field

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2973267A (en) * 1957-11-14 1961-02-28 Bruno Kaiser Dr Method and device for sterile racking hot beverages containing carbon dioxide, especially beer
US5313990A (en) * 1991-10-17 1994-05-24 Seitz Enzinger Noll Maschinenbau Aktiengesellschaft Method and apparatus for filling containers with liquid material
DE29504307U1 (de) * 1995-03-14 1996-04-11 Khs Masch & Anlagenbau Ag Füllsystem zum Abfüllen eines flüssigen Füllgutes in Flaschen, Dosen o.dgl. Behälter
US5797436A (en) * 1995-06-26 1998-08-25 Oden Corporation Liquid filling machine technical field
DE19623548A1 (de) * 1996-06-13 1997-12-18 Khs Masch & Anlagenbau Ag Füllventil zum Abfüllen von Flüssigkeiten

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004011101A1 (de) * 2004-03-06 2006-03-30 Khs Maschinen- Und Anlagenbau Ag Füllelement sowie Füllmaschine mit derartigen Füllelementen
US7650916B2 (en) 2004-03-06 2010-01-26 Khs Maschinen- Und Anlagenbau Ag Container filling element for open-filling of containers
WO2008114187A1 (fr) * 2007-03-19 2008-09-25 Sbc Bottling & Canning S.P.A. Clapet de remplissage
WO2008116564A2 (fr) * 2007-03-23 2008-10-02 Khs Ag Système de remplissage
WO2008116564A3 (fr) * 2007-03-23 2009-01-15 Khs Ag Système de remplissage
WO2008141717A1 (fr) * 2007-05-22 2008-11-27 Khs Ag Système de remplissage
US8459315B2 (en) 2007-05-22 2013-06-11 Khs Gmbh Filling system for filling beverage bottles in a beverage bottling plant
EP2213613A3 (fr) * 2009-01-30 2013-06-12 Krones AG Dispositif de remplissage
ITBS20110176A1 (it) * 2011-12-19 2013-06-20 Corfill Internat S R L Valvola di riempimento con ricircolo, in particolare per liquidi alimentari in lattina
ITTO20111234A1 (it) * 2011-12-29 2013-06-30 Sidel Spa Con Socio Unico Dispositivo di riempimento e relativo metodo di controllo
EP2610210A1 (fr) * 2011-12-29 2013-07-03 Sidel S.p.a. Con Socio Unico Dispositif de remplissage sans contact et son procédé de commande
CN103183300A (zh) * 2011-12-29 2013-07-03 西得乐独资股份公司 非接触式灌装设备及其控制方法
CN103183300B (zh) * 2011-12-29 2016-08-10 西得乐独资股份公司 非接触式灌装设备及其控制方法
IT201600113843A1 (it) * 2016-11-11 2018-05-11 Fillshape Srl Giostra di riempimento per linee di riempimento a caldo.
CN106895198A (zh) * 2017-04-10 2017-06-27 广州达意隆包装机械股份有限公司 一种灌装阀灌装速度调节装置
CN106895198B (zh) * 2017-04-10 2023-04-18 广州达意隆包装机械股份有限公司 一种灌装阀灌装速度调节装置
WO2020216579A1 (fr) * 2019-04-25 2020-10-29 Khs Gmbh Procédé de nettoyage en place d'un élément de remplissage d'une machine de remplissage ainsi que machine de remplissage
US11427452B2 (en) 2019-04-25 2022-08-30 Khs Gmbh Container filling arrangement for filling bottles and similar containers with a beverage and a method of operating the container filling arrangement

Also Published As

Publication number Publication date
DE10061401A1 (de) 2002-06-13
DE50110799D1 (de) 2006-10-05
EP1215166A3 (fr) 2002-06-26
ATE337262T1 (de) 2006-09-15
EP1215166B1 (fr) 2006-08-23

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