EP1160349A1 - Procédé et appareil de traitement thermique de pièces métalliques - Google Patents
Procédé et appareil de traitement thermique de pièces métalliques Download PDFInfo
- Publication number
- EP1160349A1 EP1160349A1 EP00111129A EP00111129A EP1160349A1 EP 1160349 A1 EP1160349 A1 EP 1160349A1 EP 00111129 A EP00111129 A EP 00111129A EP 00111129 A EP00111129 A EP 00111129A EP 1160349 A1 EP1160349 A1 EP 1160349A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- phase
- gas atmosphere
- nitrogen
- workpieces
- during
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/20—Carburising
- C23C8/22—Carburising of ferrous surfaces
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/28—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases more than one element being applied in one step
- C23C8/30—Carbo-nitriding
- C23C8/32—Carbo-nitriding of ferrous surfaces
Definitions
- the invention relates to a method for heat treatment of metallic Workpieces, especially for carburizing or carbonitriding Ferrous materials. It also relates to a device with which one can carry out such procedure.
- thermochemical heat treatment To create defined workpiece properties, such as a high one Wear resistance or fatigue strength, metallic workpieces become one subjected to thermochemical heat treatment.
- the result of Heat treatment is the enrichment of carburizing or carbonitriding Surface layer of the workpieces with carbon and / or nitrogen, due to the changed material composition of the workpieces after a subsequent hardening to give the required mechanical properties.
- the treatment result is of particular influence general process parameters pressure, temperature and treatment time in primarily the composition of the enrichment of the boundary layer Carbon and / or nitrogen causing gas atmosphere. It can be about be required to add a reducing agent to the gas atmosphere in order to obtain a impermissibly high oxidation of the surface of the workpieces due to the Loading the workpieces in a heat treatment furnace due to the to avoid inevitable air entry noticeable oxygen.
- the prior art also includes a number of procedures known to the composition of the gas atmosphere in terms of to adjust the desired treatment outcome.
- the gas atmosphere is in Depending on the carburizing temperature in its carburizing effect on the adapt to the respective requirements.
- This is a common practice So-called saturation compensation method, in which during a Enrichment phase the maximum possible amount of carbon in the Gas atmosphere is provided to saturate the surface layer with Reach carbon in a short time.
- the exchange of substances with the gas atmosphere restricted or prevented by either using a gas atmosphere reduced carbon supply set or the gas atmosphere evacuated or is exchanged for an inert gas.
- EP-A-0 080 124 describes a case hardening process known metallic workpieces, in which by pulsating addition carbon-containing gas components achieved a high carbon potential gradient becomes. The supply of the carbon-containing gas takes place in several cycles instead of and is interrupted as soon as saturation occurs in the boundary layer Carbon is reached.
- GB-A-2 202 238 discloses a method for Carburizing workpieces, in which the enrichment phase and the Diffusion phase periodically until a desired carburization depth is reached alternate to the desired carbon content of the surface layer and the target carburization depth largely independent of each other and in to achieve as short a time as possible.
- a disadvantage of all these processes is that they are not always satisfactory Treatment outcome. This is mainly due to the fact that during a diffusion phase following the enrichment phase or Temperature compensation phase no longer has any direct influence on the There is carbon content in the surface layer. This comes in particular Dimensions to be taken into account when there are small amounts of carbon dioxide or Water vapor are in the gas atmosphere, for example due to a Air entry at leaks of a heat treatment furnace are formed and which cause an increased degradation of the carbon in the surface layer.
- those used to regulate carbon levels during the Process gases used in the enrichment phase oxygen-containing components, such as carbon monoxide, carbon dioxide or Water vapor due to the partial pressure of oxygen in the outside Edge area of the carburized edge layer an undesirable edge oxidation cause.
- the invention is based, a method and a task To create device for heat treatment of metallic workpieces which to avoid carbide formation on the surface of the treating workpieces in a comparatively simple way an improved Treatment result.
- Such a procedure adopts the knowledge that one can achieve improved treatment results of the workpieces if both during the enrichment phase and during the diffusion phase the carbon content of the boundary layer by varying that of the gas atmosphere supplied volume flows of nitrogen and hydrocarbon in one predetermined interval between a lower limit and an upper limit is set.
- Nitrogen is reduced and the proportion of hydrocarbon is increased high carbon supply in the gas atmosphere, which in a relatively short Time the carbon content of the boundary layer up to the specified upper limit enriches.
- the temperature to which heating takes place in the heating phase, the length of time for which the workpieces are kept at this temperature during the compensation phase, the temperatures which are set in the enrichment phase and the diffusion phase, and the amounts of nitrogen supplied in the respective process stages and carbon depend primarily on the material of the workpieces to be treated, the specific composition of the gas atmosphere required to achieve the desired carbon content of the surface layer and the desired treatment success, such as the desired carburization depth. Since the process parameters of the material properties depend on the workpieces to be treated, can be obtained from publicly available databases, such as the Calphad (Cal culation of pha se d iagrams), Sweden, necessary for a particular steel composition parameter values with respect to the desired carbon content in the Remove surface layer.
- the amounts of nitrogen and Hydrocarbon in the gas atmosphere during the enrichment phase and / or the diffusion phase advantageously varies such that the Upper limit of the carbon content of the surface layer slightly below the due to carbide formation occurring at the prevailing temperature marked saturation of austenite.
- the upper limit of Carbon content of the surface layer can be so during the diffusion phase be chosen to meet the requirements of one of the following Cooling phase takes place corresponding hardening process.
- a particularly advantageous procedure is also given if the workpieces during the heating phase to one for carburizing or Carbonitrieren favorable temperature between 750 ° C and 1050 ° C to be heated.
- a carbon content of the surface layer is also of particular advantage during the heating phase in the range between 0.2 wt .-% and 0.5 wt .-%. Possibly existing oxide or passive layers on the workpieces are eliminated in this way or at least converted so that a uniform diffusion of carbon into the material is favored.
- a reduced temperature during the enrichment phase during the diffusion phase be useful.
- a particularly advantageous procedure is also given when unsaturated hydrocarbons of the type C n H 2n , preferably alkenes such as ethylene (C 2 H 4 ) and propylene (C 3 H 6 ), saturated hydrocarbons of the type C n H 2n + 2 , preferably alkanes such as ethane (C 2 H 6 ) and propane (C 3 H 8 ), or alkynes such as acetylene (C 2 H 2 ) are added to the gas atmosphere.
- alkynes in particular which are distinguished by a low proportion of hydrogen, offer the advantage that no further fission products are produced and the proportion of hydrogen in the gas atmosphere accordingly remains low.
- a reducing agent preferably hydrogen
- a reducing agent is advantageously added to the gas atmosphere in the case of oxygen present in the gas atmosphere, which results, for example, from an air entry at leaks in a heat treatment furnace constant or variable amount added.
- the time and the amount of reducing agent added depend on the circumstances in each case.
- the supply of the amounts of nitrogen and hydrocarbon into the gas atmosphere is regulated or controlled in a database-dependent manner as a function of a characteristic value representing the carbon content in the surface layer, preferably the carbonation index K c .
- the database-related control is advantageous if a characteristic value representing the carbon content in the surface layer is not available, for example due to measurement difficulties.
- the regulation of the supply as a function of a characteristic value representing the carbon content in the surface layer enables the desired carbon content of the surface layer to be set precisely, without the particular size of the surface of the workpieces to be treated being important.
- the workpieces are expediently removed during the cooling phase a reducing or neutral gas atmosphere or in a liquid Quench medium cooled to room temperature.
- a device for heat treating metallic workpieces which has a heating chamber in which the workpieces can be heated and exposed to a gas atmosphere containing nitrogen and a hydrocarbon, and is characterized in that means are provided with which the supply the amounts of nitrogen and hydrocarbon in the gas atmosphere as a function of a characteristic value representative of the carbon content in the surface layer, preferably the carbonation index K c , can be regulated or controlled in a database-related manner.
- the method according to the invention can be carried out in a reliable manner.
- the Heating chamber is hermetically sealed to prevent air from entering and thus avoid oxygen in the gas atmosphere.
- the heating chamber be filled with an inert gas, preferably nitrogen, is flushable, so that regardless of the volume of the heating chamber, the content of Oxygen in the atmosphere of the heating chamber after introduction of the treating workpieces in a comparatively short time to ⁇ 1% by volume reducible and undesirable oxidation of the workpieces to be treated this is avoidable.
- the time t is on the abscissa and the temperature ⁇ on the ordinate, the carbon content w c resulting in the surface layer of workpieces to be treated, and the volume flows of hydrogen V ⁇ H2 supplied to a gas atmosphere for this purpose , Nitrogen V ⁇ N 2 , ammonia V ⁇ NH3 and the hydrocarbon acetylene V ⁇ C 2 H 2 removed.
- the heat treatment method shown in Fig. 1 is primarily used for carburizing metallic workpieces, which can consist of different steels. The entire process can be divided into five phases. In a first phase, the heating phase A, the workpieces are heated to a carburizing temperature ⁇ of, for example, 930 ° C.
- the heat treatment furnace used for this purpose an atmosphere furnace, was flushed with nitrogen in a short time after the workpieces had been introduced, and was then flooded with a gas atmosphere containing nitrogen and acetylene.
- the size of the volume flows of nitrogen V ⁇ N 2 and acetylene V ⁇ C 2 H 2 supplied to the gas atmosphere is such that an edge layer with a carbon content w c of approx. 0.35% by weight is established on the workpieces.
- the supply of the amounts of nitrogen V ⁇ N 2 and acetylene V ⁇ C 2 H 2 into the gas atmosphere is regulated depending on a characteristic value representing the carbon content w c in the surface layer, which is determined by a measuring device.
- a constant volume flow of hydrogen V ⁇ H 2 of approximately 0.3 m 3 / h is also supplied to the gas atmosphere during the heating phase A in order to bring the gas atmosphere into a sufficiently reducing state.
- a compensation phase B following the heating-up phase A the workpieces are kept at the temperature ⁇ reached at the end of the heating-up phase A of approx. 930 ° C. for approx. 20 min.
- the quantities of nitrogen V ⁇ N 2 and acetylene V ⁇ C 2 H 2 fed into the gas atmosphere are further regulated in such a way that a carbon content w c in the surface layer of the workpieces of approx. 0.35% by weight results.
- the volume flow of hydrogen V ⁇ H 2 is reduced to a value of less than 0.2 m 3 / h.
- the volume flows of nitrogen V ⁇ N 2 and acetylene V ⁇ C 2 H 2 supplied to the gas atmosphere are varied such that a carbon content w c of the boundary layer varies in an interval between a lower limit G u of approx. 0.7% by weight and an upper limit G o of approx. 1.2% by weight.
- the upper limit G o of approx. 1.2 wt At the temperature ⁇ of approx. 930 ° C which continues to exist in the enrichment phase C, the upper limit G o of approx. 1.2 wt.
- the volume flow of nitrogen V ⁇ N 2 is reduced in a first section and the volume flow of acetylene V ⁇ C 2 H 2 is increased.
- the volume flow of nitrogen V ⁇ N 2 is increased again in a second section to reach the lower limit G u , whereas the volume flow of acetylene V ⁇ C 2 H 2 is reduced.
- the first and second sections are repeated alternately within the enrichment phase C, whereby an adaptation of the enrichment of the surface layer with carbon is achieved in accordance with the absorption capacity of the workpieces, which depends on the respective material.
- the duration and therefore the respective size of the volume flows of nitrogen V ⁇ N 2 and acetylene V ⁇ C 2 H 2 during the first and second sections is uneven, such as the differently steep flanks of the curve of the carbon content w c in Fig. 1 can be seen.
- the system and process-adapted volume flow of hydrogen V ⁇ H 2 is increased to approx. 0.2 m 3 / h during the enrichment phase C.
- the enrichment phase C is followed by a diffusion phase D in which the temperature ⁇ is reduced to approximately 880 ° C. With regard to a subsequent hardening process, the upper limit G o is reduced to approximately 0.8% by weight.
- the thermodynamic equilibrium between the gas atmosphere and the surface layer of the workpieces to be treated is adjusted by varying the volume flows of nitrogen V ⁇ N2 and acetylene V ⁇ C 2 H 2 supplied to the gas atmosphere in such a way that first and second sections the carbon content w c of the boundary layer lies in the interval between the lower limit G u of approximately 0.7% by weight and the upper limit G o of approximately 0.8% by weight.
- the system and process-adapted volume flow of hydrogen V lagen H 2 is reduced again during the diffusion phase D to a value below 0.2 m 3 / h.
- the workpieces are cooled to room temperature during a cooling phase E following the diffusion phase D.
- the process described above is characterized by the volumetric flow control of the amounts of nitrogen V ⁇ N 2 and acetylene V 2 C 2 H 2 supplied to the gas atmosphere in the individual process stages, which results in an improved treatment result compared to conventional carburizing processes.
- the main reason for this is that the carbon supply in the gas atmosphere can be adapted in this way according to the material and the surface of the workpieces to be treated and thus the absorption capacity of the surface layer.
- the possibility to provide alternating first and second sections of different carbon contents w c during the enrichment phase C and the diffusion phase D also contributes to this result to a particular degree.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Heat Treatment Of Articles (AREA)
- Furnace Details (AREA)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT00111129T ATE274073T1 (de) | 2000-05-24 | 2000-05-24 | Verfahren und vorrichtung zur wärmebehandlung metallischer werkstücke |
EP00111129A EP1160349B1 (fr) | 2000-05-24 | 2000-05-24 | Procédé et appareil de traitement thermique de pièces métalliques |
DE50007480T DE50007480D1 (de) | 2000-05-24 | 2000-05-24 | Verfahren und Vorrichtung zur Wärmebehandlung metallischer Werkstücke |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00111129A EP1160349B1 (fr) | 2000-05-24 | 2000-05-24 | Procédé et appareil de traitement thermique de pièces métalliques |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1160349A1 true EP1160349A1 (fr) | 2001-12-05 |
EP1160349B1 EP1160349B1 (fr) | 2004-08-18 |
Family
ID=8168822
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00111129A Expired - Lifetime EP1160349B1 (fr) | 2000-05-24 | 2000-05-24 | Procédé et appareil de traitement thermique de pièces métalliques |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1160349B1 (fr) |
AT (1) | ATE274073T1 (fr) |
DE (1) | DE50007480D1 (fr) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003097893A1 (fr) * | 2002-05-15 | 2003-11-27 | Linde Aktiengesellschaft | Procede et dispositif de traitement thermique de pieces metalliques |
WO2004040033A1 (fr) * | 2002-10-31 | 2004-05-13 | Seco/Warwick Sp. Z O.O. | Procede de cementation par sous-pression de pieces d'acier |
WO2005038076A1 (fr) * | 2003-10-14 | 2005-04-28 | Etudes Et Constructions Mecaniques | Procede et four de cementation basse pression |
FR2884523A1 (fr) * | 2005-04-19 | 2006-10-20 | Const Mecaniques Sa Et | Procede et four de carbonitruration a basse pression |
WO2008083031A1 (fr) * | 2006-12-26 | 2008-07-10 | Praxair Technology, Inc. | Procédé d'optimisation d'un processus de traitement thermique sans oxygène |
WO2012048669A1 (fr) | 2010-10-11 | 2012-04-19 | Ipsen International Gmbh | Procédé et dispositif de carburation et carbonitruration de matériaux métalliques |
WO2016046265A1 (fr) * | 2014-09-24 | 2016-03-31 | Robert Bosch Gmbh | Procédé de traitement d'un matériau ferreux et matériau ferreux traité |
US10280500B2 (en) | 2010-04-23 | 2019-05-07 | Robert Bosch Gmbh | Process for carbonitriding metallic components |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0080124A2 (fr) * | 1981-11-20 | 1983-06-01 | Linde Aktiengesellschaft | Procédé de cémentation de pièces métalliques |
US5139584A (en) * | 1989-07-13 | 1992-08-18 | Solo Fours Industriels Sa | Carburization process |
DE19704871C1 (de) * | 1997-02-10 | 1998-10-15 | Will Haertetechnik Gmbh | Verfahren zum Härten von Hohlwellen und nach diesem Verfahren hergestellte Hohlwellen |
FR2777911A1 (fr) * | 1998-04-28 | 1999-10-29 | Aubert & Duval Sa | Procede de carbonitruration a basse pression de pieces en alliage metallique |
-
2000
- 2000-05-24 AT AT00111129T patent/ATE274073T1/de not_active IP Right Cessation
- 2000-05-24 EP EP00111129A patent/EP1160349B1/fr not_active Expired - Lifetime
- 2000-05-24 DE DE50007480T patent/DE50007480D1/de not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0080124A2 (fr) * | 1981-11-20 | 1983-06-01 | Linde Aktiengesellschaft | Procédé de cémentation de pièces métalliques |
US5139584A (en) * | 1989-07-13 | 1992-08-18 | Solo Fours Industriels Sa | Carburization process |
DE19704871C1 (de) * | 1997-02-10 | 1998-10-15 | Will Haertetechnik Gmbh | Verfahren zum Härten von Hohlwellen und nach diesem Verfahren hergestellte Hohlwellen |
FR2777911A1 (fr) * | 1998-04-28 | 1999-10-29 | Aubert & Duval Sa | Procede de carbonitruration a basse pression de pieces en alliage metallique |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003097893A1 (fr) * | 2002-05-15 | 2003-11-27 | Linde Aktiengesellschaft | Procede et dispositif de traitement thermique de pieces metalliques |
WO2004040033A1 (fr) * | 2002-10-31 | 2004-05-13 | Seco/Warwick Sp. Z O.O. | Procede de cementation par sous-pression de pieces d'acier |
WO2005038076A1 (fr) * | 2003-10-14 | 2005-04-28 | Etudes Et Constructions Mecaniques | Procede et four de cementation basse pression |
FR2884523A1 (fr) * | 2005-04-19 | 2006-10-20 | Const Mecaniques Sa Et | Procede et four de carbonitruration a basse pression |
WO2006111683A1 (fr) | 2005-04-19 | 2006-10-26 | Etudes Et Constructions Mecaniques | Procede et four de carbonitruration a basse pression |
US8303731B2 (en) | 2005-04-19 | 2012-11-06 | Ecm Technologies | Low pressure carbonitriding method and device |
WO2008083031A1 (fr) * | 2006-12-26 | 2008-07-10 | Praxair Technology, Inc. | Procédé d'optimisation d'un processus de traitement thermique sans oxygène |
US10280500B2 (en) | 2010-04-23 | 2019-05-07 | Robert Bosch Gmbh | Process for carbonitriding metallic components |
WO2012048669A1 (fr) | 2010-10-11 | 2012-04-19 | Ipsen International Gmbh | Procédé et dispositif de carburation et carbonitruration de matériaux métalliques |
WO2016046265A1 (fr) * | 2014-09-24 | 2016-03-31 | Robert Bosch Gmbh | Procédé de traitement d'un matériau ferreux et matériau ferreux traité |
Also Published As
Publication number | Publication date |
---|---|
DE50007480D1 (de) | 2004-09-23 |
EP1160349B1 (fr) | 2004-08-18 |
ATE274073T1 (de) | 2004-09-15 |
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