EP1136016A1 - Procédé et dispositif pour la fusion des extrêmités de poils - Google Patents
Procédé et dispositif pour la fusion des extrêmités de poils Download PDFInfo
- Publication number
- EP1136016A1 EP1136016A1 EP00105386A EP00105386A EP1136016A1 EP 1136016 A1 EP1136016 A1 EP 1136016A1 EP 00105386 A EP00105386 A EP 00105386A EP 00105386 A EP00105386 A EP 00105386A EP 1136016 A1 EP1136016 A1 EP 1136016A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stamp
- carrier plate
- plate
- heated
- carrier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/045—Machines for inserting or fixing bristles in bodies for fixing bristles by fusing or gluing to a body
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
- A46B3/06—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by welding together bristles made of metal wires or plastic materials
Definitions
- the invention relates to a method for fusing the axial Ends of bundled fibers made of thermoplastic plastic Exposure to heat.
- the invention further relates to a device for attaching tufts of bristles for brushes to carrier plates thermoplastic plastic.
- the carrier plates with the on them attached bristle tufts are built into the brush body, especially for the production of toothbrushes.
- the tufts of bristles attached to a carrier plate, which then in a Brush body is installed.
- the carrier plate can with the brush body can be connected by injection molding or welding.
- the carrier plate is provided with holes according to the desired hole pattern.
- the tufts of bristles are inserted into the holes, taking on a surface of the carrier, the ends of the bristle tufts on the usage side and on the opposite side those to be anchored in the brush
- the axial ends of the bristle tufts protrude slightly.
- the invention provides a method for fusing fiber ends provided in which the fused fiber ends clean of let the heated surface peel off and one by the shape of the surface have certain geometry. In the process, the fiber ends brought into contact with a heated surface, which then suddenly is cooled. Only after the surface has cooled down are the Fiber ends separated from this.
- the method is particularly suitable for the production of tufts of fibers for the production of brushes. Fibers for brush production mostly consist of a thermoplastic Plastic such as poyamide ("nylon"). This material leaves shape well with the given procedure.
- the invention also provides a device for fastening Bristle tufts on carrier plates for the production of brushes for Provided with the influence of the stamp on the Bristle ends are carried out in a controlled and reproducible manner, so that the desired deformation of the bristle ends without undesirable Deformation of the carrier plate is guaranteed.
- Device is stamped by electrical current flow heated and cooled by a flowing cooling medium.
- the Stamp can be heated very quickly and specifically by electrical current flow, especially if it is in accordance with the preferred embodiment has a low heat capacity, so that it is then by the flowing cooling medium can be cooled quickly again. Since the Bristle ends heated only for a short time and then immediately are cooled again, smearing of the heated bristle material avoided on the carrier plate.
- the carrier plate itself is only slightly heated, since the stamp through the electrical current flow only for a short time to fuse the Bristle ends heated temperature and then immediately again is cooled.
- the electrical current flow in particular by pulse duration modulation, the strength and duration of the Control heating well.
- the stamp preferably has a body made of electrically conductive Material on which two electrical high-current connections in the form of angled contact shoes are formed.
- the body of the stamp has a thin-walled stamp plate that is angled by a Edge strips can be stiffened.
- Suitable materials for manufacturing of the stamp are metals that on the one hand have sufficient mechanical Have strength so that for rapid temperature changes desired low heat capacity is guaranteed, on the other hand but have a relatively high specific resistance, thus the electrical heating power through an uncritically low electrical voltage can be provided.
- the necessary Heating currents are then a hundred amperes and more, for example, two hundred amps at 7 volts, but can be control such high currents well with available semiconductor elements. Due to the criteria mentioned are stainless steel, titanium and NiCr-containing alloys suitable materials for the production of the Stamp.
- Compressed air is preferably used to cool the stamp. Because of the low heat capacity of the stamp can be directly Blowing with compressed air can be cooled again in a very short time, so that Cycle times in the range of one second are possible.
- stamps there are several stamps arranged in a group on a stamp carrier plate, and the the same number of carrier plates is placed opposite the stamps inserted into corresponding openings in a support plate.
- the stamp are preferably electrically connected in series on the stamp carrier plate, so that the current of the heating current does not increase. This Measure is particularly useful if the stamp carrier plate with the stamps relative to the carrier plates arranged in the support plate is moved back and forth, then the electrical leads for the heating current must be moved, so that large conductor cross sections would be unfavorable.
- the stop 3 can be flat or have a profiled shaped surface and thus for profiling the bristles by axially moving the bristles be used in a known manner.
- the free fiber ends are opposite to an electrical current flow heatable stamp 4, of any shape, especially with a molded surface.
- the stamp 4 has a small one Heat capacity so that it is very much by electrical resistance heating heated quickly and just as quickly by a flowing cooling medium can be cooled again.
- a first phase the stamp 4 is heated and against the fiber ends pressed, as shown in Fig. 2.
- the fiber ends fused and reshaped.
- a second phase Fig. 3
- the stamp 4 quickly cooled by targeted blowing with compressed air. Only then is in a fourth phase, Fig. 4, the stamp of the now fused and cleanly formed fiber ends separated.
- this is used for Manufacture of toothbrushes in which a tuft of bristles is provided Carrier plate inserted into a brush head and welded to it becomes.
- Details of such a device are, for example EP 0 972 464 A1 and EP 0 972 465 A1.
- a stamp carrier plate 12 On a stand 10 is a stamp carrier plate 12 by means of guide rods 14 arranged vertically back and forth, the drive is ensured by a pneumatic cylinder 16.
- a pneumatic cylinder 16 At the Four support bases 18 are fastened to the underside of the carrier plate 12, which each carry a heatable stamp 20 directed downwards.
- a carrier plate 26 can be used made of plastic, with a perforated field corresponding to the desired bristle field is provided.
- a compressed air line 28 branched on the stamp carrier plate 12 can be delivered to the device targeted compressed air blows that are directed directly at the stamp 20.
- To the stamp carrier plate 12 also carry two flexible power cables 30, one via pulse duration modulation regulated electrical current can be supplied.
- This stamp 20 the design of which can be seen in more detail in FIG. 8 is made of a metallic body, especially stainless Steel, with a thin-walled stamp plate 20a and two molded, angled high-current connections in the form of rectangular Contact shoes 20b, 20c. These contact shoes 20b, 20c serve simultaneously to attach the stamp 20 to the support base 18, via the further the electrical connection of the four stamps 20 is accomplished. How 6 can be seen, the power cables 30 are each immediately connected to a cable lug.
- the support base 18 have openings 18a provided with through the stamp support plate 12 the compressed air line 28 are connected and the compressed air flow immediately point against the stamp plate 20a.
- the carrier plate 26 inserted into the opening 24 of the support plate 22 in such a way that its peripheral edge is supported on all sides by the edge of the opening 24 is.
- the tufts of bristles inserted into the holes in the carrier plates 32 protrude on the side of the stamp 20 by 2 to 3 millimeters out of the carrier plate 26 and are on the opposite Supported side on a bumper plate or stop 34.
- This stop can either be designed flat or with a Shaped surface to be used, at the same time for profiling the bristle tufts by axially moving the individual bristles inside a tuft is used.
- the stamp 20 is on his Provide surface facing the carrier plate with pointed projections 36, the tips of which are directed towards the area of the carrier plate are, which surrounds the holes, and thus the tufts of bristles. Further is the surface of the stamp directed against the carrier plate with a Provide non-stick coating.
- the four stamps 20 are on the stamp carrier plate 12 electrically connected in series.
- the interconnection of the Stamp can be made by individual cable sections or by suitable ones Design of the support base 18 take place.
- the stamp is a thin-walled Component is, which by means of suitable curves, molded ribs, a curved peripheral edge and the angled contact shoes high dimensional rigidity is conferred.
- At least one is the stamp 20, but preferably each stamp, associated with a temperature sensor 40.
- the or each temperature sensor 40 is connected to a controller 42 which controls an electrical power supply 44, at the outputs of which Power cables 30 are connected.
- Power supply 44 preferably operates with pulse duration modulation.
- the body is made up each stamp 20 made of stainless steel.
- the wall thickness in the area of Stamp plate 20a is only a fraction of a millimeter.
- At a length of the stamp plate in the range of 20 millimeters and one Width of about 10 millimeters results in a heating output of about 1400 watts, corresponding to a current of 200 amps at 7 volts.
- the body the stamp has such a low heat capacity that that from heating and cooling existing cycle on the order of one Second. The rapid cooling takes place solely by a controlled one Blast of compressed air directed against the surface of the stamp plate becomes.
- the carrier plate 26 in addition to the support plate 22 by a movable support ring 48 attacked.
- the support ring 48 is with a passage opening for the Passage of the stamp 20 provided.
- the support ring 48 improves Support on the peripheral edge of the support plate 26 to prevent deformation to prevent the same by the action of the heated stamp 20.
- the through holes are expanded on the side of the fiber ends to be fused, especially conical.
- the plasticized mass of the fused fiber ends is stamped into these extensions are pushed in, causing the fused Fiber ends are formed as truncated cones, which in 10 are designated by 5.
- "Pull-out force" i.e. the tensile force in the direction "A" in Fig. 10
- a further increase is achieved in that the plasticized mass of the fused fiber ends by pressing the heated stamp at least in areas to a continuous Layer is reshaped, as indicated at 6 in Fig. 10.
- Insert the tufts of fibers 1 into the through holes of the These through holes are also to facilitate carrier plates 26 expanded on the opposite side of the carrier plate 26, as indicated in Fig. 10 at 7.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00105386A EP1136016A1 (fr) | 2000-03-21 | 2000-03-21 | Procédé et dispositif pour la fusion des extrêmités de poils |
DE50100326T DE50100326D1 (de) | 2000-03-21 | 2001-03-19 | Verfahren und Vorrichtung zum Verschmelzen von Faserenden |
ES01106375T ES2200997T3 (es) | 2000-03-21 | 2001-03-19 | Procedimiento y dispositivo para fusionar los extremos de fibras. |
EP20010106375 EP1136017B1 (fr) | 2000-03-21 | 2001-03-19 | Procédé et dispositif pour la fusion des extrêmités de poils |
US09/811,819 US6702394B2 (en) | 2000-03-21 | 2001-03-20 | Method and device of melting together fiber ends |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00105386A EP1136016A1 (fr) | 2000-03-21 | 2000-03-21 | Procédé et dispositif pour la fusion des extrêmités de poils |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1136016A1 true EP1136016A1 (fr) | 2001-09-26 |
Family
ID=8168094
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00105386A Withdrawn EP1136016A1 (fr) | 2000-03-21 | 2000-03-21 | Procédé et dispositif pour la fusion des extrêmités de poils |
Country Status (4)
Country | Link |
---|---|
US (1) | US6702394B2 (fr) |
EP (1) | EP1136016A1 (fr) |
DE (1) | DE50100326D1 (fr) |
ES (1) | ES2200997T3 (fr) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1839528A2 (fr) | 2006-03-14 | 2007-10-03 | Firma G.B. Boucherie N.V. | Procédé et dispositif pour la fusion des extrêmités des faisceaux de poils thermoplastique |
EP2215923A1 (fr) * | 2009-02-04 | 2010-08-11 | GB Boucherie, naamloze vennootschap | Procédé pour la production de brosses dépourvues de moyens de fixation, en particulier des brosses à dents dépourvues de moyens de fixation |
EP2263851A2 (fr) | 2004-07-12 | 2010-12-22 | Trisa Holding AG | Procédé et dispositif pour produire une brosse a dents en moulage par injection bimatière ou multimatière |
ITMI20110515A1 (it) * | 2011-03-30 | 2012-10-01 | Chromavis Spa | Pennello da smalto per unghie |
WO2019115279A1 (fr) * | 2017-12-12 | 2019-06-20 | Koninklijke Philips N.V. | Ensemble tête de brosse et procédés de fabrication |
Families Citing this family (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10164336A1 (de) | 2001-12-28 | 2003-07-17 | Trisa Holding Ag Triengen | Zahnbürste und Verfahren zur Herstellung einer solchen Zahnbürste |
US8151397B2 (en) * | 2002-08-09 | 2012-04-10 | Colgate-Palmolive Company | Oral care implement having flexibly supported cleaning elements extending in opposite directions |
US7930792B2 (en) * | 2007-01-19 | 2011-04-26 | Colgate-Palmolive Company | Oral care implement |
US6931688B2 (en) * | 2002-08-09 | 2005-08-23 | Colgate-Palmolive Company | Toothbrush |
US8806695B2 (en) | 2002-08-09 | 2014-08-19 | Colgate-Palmolive Company | Oral care implement having flexibly supported cleaning elements extending in opposite directions |
WO2004049860A1 (fr) * | 2002-12-03 | 2004-06-17 | Young-Jun Kwon | Brosse a dents avec soies en forme d'aiguilles effilees a une extremite et procede de fabrication de cette brosse a dents |
DE10259723A1 (de) | 2002-12-19 | 2004-07-01 | Trisa Holding Ag | Zahnbürste und Verfahren zu deren Herstellung |
BE1015374A3 (fr) * | 2003-02-21 | 2005-02-01 | Boucherie Nv G B | |
US20050283930A1 (en) * | 2004-06-25 | 2005-12-29 | Hooper Michael J | Metal brush and method therefor |
US8429783B2 (en) | 2005-11-14 | 2013-04-30 | Colgate-Palmolive Company | Light-emitting oral care implement |
US20070272674A1 (en) * | 2006-05-26 | 2007-11-29 | 3M Innovative Properties Company | Abrasive brush recovery system and process |
US8156599B2 (en) | 2007-10-03 | 2012-04-17 | Colgate-Palmolive Company | Oral care implement having a head insert |
US20150150367A1 (en) * | 2012-06-20 | 2015-06-04 | Colgate-Palmolive Company | Oral care implement and method of forming the same |
EP2886009B1 (fr) * | 2013-12-18 | 2019-01-30 | The Gillette Company LLC | Dispositif pour la fusion des extrémités de filaments thermoplastiques et procédé correspondant |
CN104590859B (zh) * | 2015-01-08 | 2016-10-19 | 湖北省机电研究设计院股份公司 | 一种制刷放丝装置 |
RU2717582C2 (ru) | 2015-05-14 | 2020-03-24 | Конинклейке Филипс Н.В. | Блок головки щетки и способы его изготовления |
CN107645918B (zh) | 2015-05-14 | 2020-05-15 | 皇家飞利浦有限公司 | 刷头组件 |
WO2016181322A1 (fr) | 2015-05-14 | 2016-11-17 | Koninklijke Philips N.V. | Ensemble tête de brosse et ses procédés de fabrication |
EP3294089B1 (fr) | 2015-05-14 | 2024-08-21 | Koninklijke Philips N.V. | Agencements de tête de brosse |
DE102016107759A1 (de) * | 2015-07-13 | 2017-01-19 | Gb Boucherie Nv | Verfahren und Vorrichtung zum Herstellen einer Bürste |
EP3138437B1 (fr) * | 2015-09-03 | 2021-11-10 | Braun GmbH | Procédé de fabrication d'une brosse |
JP6967549B2 (ja) * | 2015-09-28 | 2021-11-17 | 三菱鉛筆株式会社 | ブラシの製造方法 |
JP6523900B2 (ja) * | 2015-09-28 | 2019-06-05 | 三菱鉛筆株式会社 | ブラシ及びブラシの製造方法 |
BR112018069790A2 (pt) | 2016-04-20 | 2019-01-29 | Trisa Holding Ag | produto de escova e processo para produção do mesmo |
EP3700388A1 (fr) * | 2017-10-24 | 2020-09-02 | Koninklijke Philips N.V. | Procédé et dispositif de fabrication de tête de brosse |
CN113015939A (zh) * | 2018-11-14 | 2021-06-22 | 皇家飞利浦有限公司 | 气动系统、压印装置及其用途 |
US11160361B2 (en) | 2019-06-28 | 2021-11-02 | Koninklijke Philips N.V. | Brush head assembly |
GB201919236D0 (en) * | 2019-12-23 | 2020-02-05 | Toothbrush Club Ltd | A method for recycling consumable items |
CN115666621A (zh) | 2020-01-13 | 2023-01-31 | 度勒科特公司 | 具有减少的杂质的持续释放药物递送系统及相关方法 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5078158A (en) * | 1982-06-22 | 1992-01-07 | Professional Dental Technologies, Inc. | Brush head with a shaped bottom plate |
EP0405204B1 (fr) | 1989-06-24 | 1994-09-07 | Frisetta GmbH | Dispositif et procédé pour façonner une répartition de soies ou une touffe de soies |
US5474366A (en) * | 1993-02-02 | 1995-12-12 | Anton Zahoransky | Method of assembling a brush having bristles |
DE19542393A1 (de) * | 1995-11-14 | 1997-05-15 | Zahoransky Anton Gmbh & Co | Verfahren zum Herstellen von Bürsten sowie Bürstenherstellungsmaschine |
DE19738256A1 (de) * | 1997-09-02 | 1999-03-11 | Rueb F A Holding Gmbh | Verfahren und Vorrichtung zum Herstellen von Borstenfeldern sowie damit hergestelltes Borstenfeld |
DE19818553C1 (de) * | 1998-04-24 | 1999-08-05 | Rueb F A Holding Gmbh | Verfahren zur Herstellung einer Zahnbürste aus Kunststoff |
EP0972464A1 (fr) | 1998-07-14 | 2000-01-19 | Firma G.B. BOUCHERIE, naamloze vennootschap | Procédé de fabrication de brosses et machine de fabrication de brosses pour l'application de ce procédé |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH581455A5 (fr) | 1974-09-04 | 1976-11-15 | Hersche Bruno | |
US4968103A (en) * | 1988-07-22 | 1990-11-06 | Photofinish Cosmetics Inc. | Method of making a brush |
US4974908A (en) * | 1990-02-20 | 1990-12-04 | Photofinish Cosmetics Inc. | Method of forming a brush |
US5964508A (en) * | 1994-05-20 | 1999-10-12 | Ingenieurburo A. Maurer & Partner | Method for producing brushes with flexible bristles and brushes with stiff bristles |
US5765927A (en) * | 1995-10-10 | 1998-06-16 | Tucel Industries, Inc. | Method of fusing nylon filament to nylon block |
-
2000
- 2000-03-21 EP EP00105386A patent/EP1136016A1/fr not_active Withdrawn
-
2001
- 2001-03-19 DE DE50100326T patent/DE50100326D1/de not_active Expired - Lifetime
- 2001-03-19 ES ES01106375T patent/ES2200997T3/es not_active Expired - Lifetime
- 2001-03-20 US US09/811,819 patent/US6702394B2/en not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5078158A (en) * | 1982-06-22 | 1992-01-07 | Professional Dental Technologies, Inc. | Brush head with a shaped bottom plate |
EP0405204B1 (fr) | 1989-06-24 | 1994-09-07 | Frisetta GmbH | Dispositif et procédé pour façonner une répartition de soies ou une touffe de soies |
US5474366A (en) * | 1993-02-02 | 1995-12-12 | Anton Zahoransky | Method of assembling a brush having bristles |
DE19542393A1 (de) * | 1995-11-14 | 1997-05-15 | Zahoransky Anton Gmbh & Co | Verfahren zum Herstellen von Bürsten sowie Bürstenherstellungsmaschine |
DE19738256A1 (de) * | 1997-09-02 | 1999-03-11 | Rueb F A Holding Gmbh | Verfahren und Vorrichtung zum Herstellen von Borstenfeldern sowie damit hergestelltes Borstenfeld |
DE19818553C1 (de) * | 1998-04-24 | 1999-08-05 | Rueb F A Holding Gmbh | Verfahren zur Herstellung einer Zahnbürste aus Kunststoff |
EP0972464A1 (fr) | 1998-07-14 | 2000-01-19 | Firma G.B. BOUCHERIE, naamloze vennootschap | Procédé de fabrication de brosses et machine de fabrication de brosses pour l'application de ce procédé |
EP0972465A1 (fr) | 1998-07-14 | 2000-01-19 | Firma G.B. BOUCHERIE, naamloze vennootschap | Procédé de fabrication de brosses et machine de fabrication de brosses pour l'application de ce procédé |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2263851A2 (fr) | 2004-07-12 | 2010-12-22 | Trisa Holding AG | Procédé et dispositif pour produire une brosse a dents en moulage par injection bimatière ou multimatière |
EP1839528A2 (fr) | 2006-03-14 | 2007-10-03 | Firma G.B. Boucherie N.V. | Procédé et dispositif pour la fusion des extrêmités des faisceaux de poils thermoplastique |
EP1839528A3 (fr) * | 2006-03-14 | 2007-12-26 | Firma G.B. Boucherie N.V. | Procédé et dispositif pour la fusion des extrêmités des faisceaux de poils thermoplastique |
EP2215923A1 (fr) * | 2009-02-04 | 2010-08-11 | GB Boucherie, naamloze vennootschap | Procédé pour la production de brosses dépourvues de moyens de fixation, en particulier des brosses à dents dépourvues de moyens de fixation |
BE1018439A3 (nl) * | 2009-02-04 | 2010-11-09 | Gb Boucherie Nv | Methode voor het produceren van ankerloze borstels, meer bepaald tandenborstels. |
ITMI20110515A1 (it) * | 2011-03-30 | 2012-10-01 | Chromavis Spa | Pennello da smalto per unghie |
WO2019115279A1 (fr) * | 2017-12-12 | 2019-06-20 | Koninklijke Philips N.V. | Ensemble tête de brosse et procédés de fabrication |
CN111712158A (zh) * | 2017-12-12 | 2020-09-25 | 皇家飞利浦有限公司 | 刷头组件及制造方法 |
CN111712158B (zh) * | 2017-12-12 | 2023-04-14 | 皇家飞利浦有限公司 | 刷头组件及制造方法 |
US11723453B2 (en) | 2017-12-12 | 2023-08-15 | Koninklijke Philips N.V. | Brush head assembly and methods of manufacture |
Also Published As
Publication number | Publication date |
---|---|
US20010038237A1 (en) | 2001-11-08 |
ES2200997T3 (es) | 2004-03-16 |
DE50100326D1 (de) | 2003-07-31 |
US6702394B2 (en) | 2004-03-09 |
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