EP1128497B1 - Procédé de fabrication d'un support de dispositif de commutation - Google Patents

Procédé de fabrication d'un support de dispositif de commutation Download PDF

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Publication number
EP1128497B1
EP1128497B1 EP01100614A EP01100614A EP1128497B1 EP 1128497 B1 EP1128497 B1 EP 1128497B1 EP 01100614 A EP01100614 A EP 01100614A EP 01100614 A EP01100614 A EP 01100614A EP 1128497 B1 EP1128497 B1 EP 1128497B1
Authority
EP
European Patent Office
Prior art keywords
contact
switching device
connection module
connection
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01100614A
Other languages
German (de)
English (en)
Other versions
EP1128497A3 (fr
EP1128497A2 (fr
Inventor
Günther Reimold
Siegfried Mannuss
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EGO Elektro Geratebau GmbH
Original Assignee
EGO Elektro Geratebau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by EGO Elektro Geratebau GmbH filed Critical EGO Elektro Geratebau GmbH
Publication of EP1128497A2 publication Critical patent/EP1128497A2/fr
Publication of EP1128497A3 publication Critical patent/EP1128497A3/fr
Application granted granted Critical
Publication of EP1128497B1 publication Critical patent/EP1128497B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00—Contacts
    • H01H1/58—Electric connections to or between contacts; Terminals
    • H01H1/5866—Electric connections to or between contacts; Terminals characterised by the use of a plug and socket connector
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
    • H01H2011/0087—Welding switch parts by use of a laser beam
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22—Bases, e.g. strip, block, panel
    • H01R9/223—Insulating enclosures for terminals

Definitions

  • the invention relates to a method for producing a switching device base for a switching device, for example for a power control device of an electric heating device, wherein the switching device base contains connections to switches such as snap-action switches, normal contact switches or the like. in the switching device.
  • the bases are first produced for the production of such switching device socket, for example in a plastic injection process.
  • receiving slots are provided at the locations where connectors are to sit for electrical connection to the outside.
  • the metallic connectors are inserted and fixed by caulking or spreading. The problem arises that this process, the strength of the base material is overstressed and cracks or Weakening occur that lead to a loosening of the connector and significant malfunction up to the failure of the switching device.
  • the US-A-5422448 describes how one or more plug-in connections in the form of metal leaf springs are encapsulated with a plastic part. This plastic part is then pressed into a correspondingly shaped recess of a base blank of a housing, wherein a wiper spring of the plug-in connection is brought in the interior of the housing in the correct position.
  • the invention has for its object to provide an initially described method for producing a switching device socket, in which on the one hand the problems with the attachment of the plug connections can be eliminated and at the same time diverse possibilities for the arrangement of the plug connections can be created with low production costs.
  • At least one plug connection can first be worked out from a metal plate or a metallic flat material, for example by punching. Subsequently, this plug connection is possibly with other plug connections together in a molding process with a material, in particular plastic, partially enveloped such that a connection module with standardized external dimensions. These external dimensions are independent of the type, number and position of the plug connections. This can be beders be advantageously distributed in a standardization with different standard sizes to these standard sizes. The standard sizes are preferably based on the number of plug connections, for example in two or three steps of the plug connections.
  • connection module is inserted into an insertion recess of a base blank, wherein the insertion recess is standardized by the dimensions according to the outer dimensions of the connection module.
  • a part of the at least one plug-in connection can be reached from the inside of the base blank or can protrude over the base blank.
  • the switching device can be connected to an electrical appliance, for example an electric heating appliance, via a corresponding plug for the plug connections.
  • an electrical appliance for example an electric heating appliance
  • Such a switching device is for example a power control device or a multiple switch.
  • connection module it is possible to position several plug-in connections in any arrangement within the connection module.
  • a plurality of switches or contacts or the like. Which are constructed on the switching device base to a switching device to be electrically connected.
  • connection module the plug-in connections are positioned identically aligned in places of a grid.
  • the grid may have equidistant locations or a predetermined pattern, for example the plug connections may be arranged in parallel rows.
  • These patterns can be varied according to specific specifications, for example, tailored to individual customers.
  • a switching device base can be manufactured with little effort, which can be varied by simply switching the connection modules, among other things tuned to different inner switch arrangements. It only takes one in large numbers and thus be kept inexpensively manufacturable base blank.
  • the connection modules can be customized.
  • connection module is fixed therein after insertion into the insertion recess of the base blank, in particular form-fitting and insoluble.
  • This attachment is made by at least partial encapsulation with plastic.
  • a fixture should be strong enough to avoid mechanical or contact problems when attaching a connector to the connectors.
  • the connection module can have recesses and / or projections, which are surrounded in a form-fitting manner with an encapsulation with the base blank for attachment.
  • the partial encapsulation for attaching the connection module is also used for the completion or removal of the base blank.
  • two or even more connection modules can be introduced into a base blank, in particular each in its own insertion recess, and then be attached in a Umspritzvorgang. After introducing and securing the at least one connection module has a switch socket, which can be completed according to the usual pattern to a switching device.
  • the at least one plug connection may be a plug connection tag which is provided with a contact, for example by riveting or welding.
  • This contact may be a contact pad or the like. be, wherein the contact in the finished switching device from the interior of the switching device can be reached for contacting of be arranged in the switching device switches, contact carriers or the like. to the electrical connection to the outside.
  • a contact pad be the direct mating contact of a switch, such as a snap-action switch or simple contact switch.
  • the usually one-piece design of the contact carrier, for example, for switches, and the terminals is separated. Subsequently, the electrical connection is restored by the contact or a contact pad and a contact thereon.
  • a contact plate is worked out for the production of the plug connection from a metallic circuit board, to which the contact is applied as described above. Subsequently, the contact plate can be connected to a tab, preferably by riveting.
  • the contact plate may be comb-shaped, sit on the Kammauscorern the plug connection lugs.
  • the contact plates are separated according to the connection diagram of each other, wherein the separation is preferably carried out by punching.
  • connection module and the base blank can be made of different materials.
  • the materials can be matched to the respective requirements, for example, can be used for the connection module, a plastic with better thermal and / or mechanical properties, since in particular the positionally accurate and permanent mounting of the connections is in the foreground.
  • a cheaper or easier-to-use material can be used for the base blank. As a result, costs and / or effort can be reduced.
  • connection module can be provided with a coding, which is produced in particular by the production process or encapsulation process, whereby the coding results, for example, in the type, number and / or position of the plug connections.
  • connection module can be produced by the invention, on the one hand essentially any positionable electrical connection options to external connections such as plugs or the like. has, and on the other hand is standardized from the outside dimensions ago for use in a standard insertion recess of a base blank for a switching device, so that the connection possibilities with contacts in the switching device protrude for electrical connection with switches or the like. of the switching device.
  • the cost of changes in the external connection diagram as well as the internal structure of the switching device can be greatly reduced by the standardized connection modules.
  • the Fig. 1 shows a plug connection 11 from the side. It consists of a Steckanschlußfahne 12, here a double flag with two consecutively arranged flags.
  • the plug connection lug 12 is connected to a contact plate 13 arranged perpendicular thereto, in this case by the riveting 15.
  • This riveting 15 is a conventional riveting as used to connect two mutually perpendicular thin metals.
  • the contact plate 13 carries at its left-facing end a contact pad 14. This may be attached, for example, by conventional riveting. Below is described how, by means of the contact pad 14 of the electrical contact of a connector over the plug connection 11 to switch units or the like. is produced in a switching device.
  • connection module 17 is formed by partial encapsulation of the plug connection lug 12 and the contact plate 13 with the plastic encapsulation 18 in an injection mold.
  • plastic syringes other advantageous shaping options can also be used.
  • a connection module 19 is similar to that Fig. 2 shown in an oblique view.
  • adjacent plug connection lugs 20 are arranged offset from one another, and offset approximately at their full width. It can be seen how, from each plug connection lug 20, a contact plate 21 protrudes to the right out of the plastic encapsulation 22. At the bottom right of the bottom facing the contact plates 21 are not visible contact pads attached.
  • the middle two plug connection lugs 20 have a directly connecting contact plate 21. This can be seen in that the end of this contact plate 21 is substantially wider than that of the other, where it can carry one or two contact pads.
  • connection module 19 On the basis of this illustration, an exemplary way of producing a connection module 19 will be explained essentially.
  • the entire contact plate is in the form of a comb, as shown by the dotted parts 26 in FIG Fig. 3 is hinted at.
  • the plug connection lugs 20 are applied to the side facing away from the contact pads sides of Kammaus contacterr, for example, by riveting with corresponding rivet pins on the flags or by welding. In particular, laser welding is possible here, the Riveting is preferred due to the lower machine cost.
  • the resulting structure is similar to Fig. 1 overmolded with plastic, so that a connection module similar to the Fig. 2 receives.
  • the compounds of the individual Kammaus contacterr be separated, ie in Fig. 3 dotted shown connecting parts 26, preferably by punching or possibly laser cutting.
  • the two middle plug connection lugs 20 remain connected via a stand-left connection part 26.
  • a connection module acc. Fig. 3 completed.
  • the mechanical strength between the plug connection lugs and the entire connection module is achieved by the plastic extrusion, a further increase in strength is possible by the subsequent introduction into the base blank.
  • the shape of the plastic encapsulation 22 in Fig. 3 is to say that on the one hand at the base of the plug connection lugs 20 elevations 23 for better stabilization in addition to the connection with the contact plates 21, and above all they are used for stable storage of the plug connection lugs. Between these elevations 23, however, the encapsulation 22 has lower regions 24. Within these low areas 24 recesses 25 are formed. By means of these recesses 25 a stable non-detachable connection is made in the later spraying with the base blanks. However, this step is described below in the description of Fig. 4 explained.
  • the Fig. 4 shows an oblique view of a switching device base 27. It consists of a base blank, in the left and right in each appropriate insertion recesses each have a connection module 19 and 30 has been used.
  • the connection module 30 has double lugs, which are connected in one piece with each other.
  • a further plastic encapsulation 32 After insertion of the base blank, including the terminal modules used 19 and 30 has been provided in another tool with a further plastic encapsulation 32.
  • This plastic encapsulation 32 is used for permanent fixation of the connection modules in the base blank. Instead of plastic encapsulation 32 in the manner of elongated bars or bars on the recesses 25 and a larger part of a connection module could be encapsulated, possibly even the entire connection module or its plastic part.
  • either the contact with the contact plates should already have been made and be encapsulated with or released to be accessible from the outside.
  • the materials for both the first plastic encapsulation 18 and 22 as well as for the base blank for this second encapsulation 32 it is possible, in addition to the optimization of the materials for both the first plastic encapsulation 18 and 22 as well as for the base blank for this second encapsulation 32 to use a plastic that connects well with the other two materials.
  • a selection or optimization of the materials can be carried out in each case under the aspect of material properties (thermal, electrical insulating, mechanically stable, easy to process, color, etc.) and low cost.
  • the base blank itself has on the left front facing front and on the back each have a bearing 34 for the shaft of a rotary switch.
  • cams or the like. to be appropriate.
  • These cams can actuate by means of projections 37 switching arms 35 such that applied to the ends of the switching arms mounted switch contacts 36 to the contact pad on the underside of the contact plates 21 or not.
  • a connection module with the contacts 21 not only an electrical supply line in the switching device but even a part of Switching units in the switching device itself.
  • the switching shaft are introduced to complete a switching device and possibly more Bestndmaschine of switching units. By means of a cover, the part of the switching device, which is not covered by the connectors on the plug connection lugs, be closed.
  • the switching device which is constructed on this switching device base 27 can be fastened or screwed on.
  • a separate connector is provided for each of the connection modules 19 and 30, respectively. This is specially adapted to the connection diagram or the arrangement of the plug-in connections of the connection modules and, like the connection modules, can be made flexible and customer-specific or variable.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Manufacture Of Switches (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Switch Cases, Indication, And Locking (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Claims (8)

  1. Procédé de fabrication d'un support de dispositif de commutation (27) pour un dispositif de commutation, sachant que le support de dispositif de commutation comprend des connecteurs (14) vers des commutateurs (35, 36) dans le dispositif de commutation, présentant les étapes suivantes :
    - au moins un connecteur enfichable (11) est formé à partir d'une plaquette métallique
    - l'au moins un connecteur enfichable (11) est, lors d'un procédé de formage, en partie enveloppé d'un matériau (18), de telle manière qu'est créé un module de connexion (17, 19, 30) présentant des dimensions extérieures, sachant que ces dimensions extérieures sont indépendantes du type, du nombre et de la position des connecteurs enfichables (11)
    - le module de connexion (17, 19, 30) est inséré dans un évidement d'insertion d'un support brut, sachant que les dimensions de l'évidement d'insertion correspondent aux dimensions extérieures du module de connexion, qu'une partie de l'au moins un connecteur enfichable (11) est accessible de l'extérieur et au moins une partie du connecteur enfichable est accessible depuis la face interne du support de dispositif de commutation (27),
    caractérisé en ce que le module de connexion (17, 19, 30) est fixé dans l'évidement d'insertion du support brut après y avoir été inséré, sachant que la fixation a lieu par enrobage au moins partiel avec une matière plastique (32), et que l'enrobage partiel pour la fixation du module de connexion (17, 19, 30) est utilisé pour la finition du support brut.
  2. Procédé selon la revendication 1, caractérisé en ce que plusieurs connecteurs enfichables (11) peuvent être positionnés de manière quelconque au sein du module de connexion (17,19,30).
  3. Procédé selon la revendication 1, caractérisé en ce que les connecteurs enfichables (11) sont positionnés dans les emplacements d'un quadrillage au sein du module de connexion (17, 19, 30), sachant que le quadrillage présente des emplacements équidistants.
  4. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'au moins un connecteur enfichable (11) présente au moins une barrette (12, 20) qui est pourvue d'un contact, en particulier d'un plot de contact (14), sachant que le contact du dispositif de commutation fini est accessible depuis la face interne du support de dispositif de contact (27) pour le contact des unités de commutation (35, 36) ou éléments similaires à disposer dans le dispositif de commutation avec leur connecteur électrique vers l'extérieur.
  5. Procédé selon la revendication 4, caractérisé en ce que pour fabriquer le connecteur enfichable (11) est formée dans une plaquette métallique une plaque de contact (13) sur laquelle le contact (14) est appliqué, sachant que la plaque de contact est ensuite reliée à une barrette (12, 20), de préférence par rivetage.
  6. Procédé selon la revendication 5, caractérisé en ce que les plaques de contact (13) de tous les connecteurs enfichables (11) d'un module de connexion (17, 19, 30) sont façonnées les unes liées aux autres dans la plaquette métallique et qu'elles ne sont séparées qu'après le procédé de formage en module de connexion, sachant que la séparation à lieu de préférence par découpage.
  7. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'aussi bien le module de connexion (17,19, 30) que le support brut sont fabriqués en matière plastique, en particulier lors d'un procédé de moulage par injection, sachant que le module de connexion est composé de préférence d'une matière plastique différente de celle du support, en particulier d'une matière plastique présentant de meilleures propriétés thermiques et/ou mécaniques.
  8. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'est fabriqué un module de connexion (17, 19, 30) qui présente d'un côté des possibilités de connexion électrique (11, 12, 20) à des connecteurs externes tels que des fiches ou éléments similaires dont la position peut être essentiellement quelconque, et d'un autre côté des dimensions normées pour être utilisé dans un évidement d'insertion normé d'un support brut pour un support de dispositif de commutation (27), si bien que les possibilités de connexion avec des contacts (14) s'enfoncent dans le dispositif de commutation pour la liaison électrique avec des unités de commutation (35, 36) ou des éléments comparables du dispositif de commutation.
EP01100614A 2000-01-22 2001-01-11 Procédé de fabrication d'un support de dispositif de commutation Expired - Lifetime EP1128497B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10002625 2000-01-22
DE10002625A DE10002625B4 (de) 2000-01-22 2000-01-22 Verfahren zur Herstellung eines Schaltgerätesockels

Publications (3)

Publication Number Publication Date
EP1128497A2 EP1128497A2 (fr) 2001-08-29
EP1128497A3 EP1128497A3 (fr) 2003-02-26
EP1128497B1 true EP1128497B1 (fr) 2010-11-24

Family

ID=7628346

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01100614A Expired - Lifetime EP1128497B1 (fr) 2000-01-22 2001-01-11 Procédé de fabrication d'un support de dispositif de commutation

Country Status (3)

Country Link
EP (1) EP1128497B1 (fr)
AT (1) ATE489747T1 (fr)
DE (2) DE10002625B4 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007029289A1 (de) * 2007-06-18 2009-01-02 E.G.O. Elektro-Gerätebau GmbH Anschlussteil, Verfahren zur Herstellung eines solchen Anschlussteils und Schalteinrichtung mit mindestens einem solchen Anschlussteil
DE202008001002U1 (de) * 2008-01-23 2008-05-21 Schunk Bahn- Und Industrietechnik Gmbh Verbindungsvorrichtung zur Bereitstellung elektrischer Anschlüsse

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Also Published As

Publication number Publication date
EP1128497A3 (fr) 2003-02-26
DE10002625B4 (de) 2010-03-11
DE10002625A1 (de) 2001-07-26
EP1128497A2 (fr) 2001-08-29
DE50115713D1 (de) 2011-01-05
ATE489747T1 (de) 2010-12-15

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