EP1109950A1 - Controle et commande automatiques des bains de nettoyage - Google Patents
Controle et commande automatiques des bains de nettoyageInfo
- Publication number
- EP1109950A1 EP1109950A1 EP99940138A EP99940138A EP1109950A1 EP 1109950 A1 EP1109950 A1 EP 1109950A1 EP 99940138 A EP99940138 A EP 99940138A EP 99940138 A EP99940138 A EP 99940138A EP 1109950 A1 EP1109950 A1 EP 1109950A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- determinations
- sample
- determination
- results
- result
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 claims abstract description 120
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 61
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- OMOVVBIIQSXZSZ-UHFFFAOYSA-N [6-(4-acetyloxy-5,9a-dimethyl-2,7-dioxo-4,5a,6,9-tetrahydro-3h-pyrano[3,4-b]oxepin-5-yl)-5-formyloxy-3-(furan-3-yl)-3a-methyl-7-methylidene-1a,2,3,4,5,6-hexahydroindeno[1,7a-b]oxiren-4-yl] 2-hydroxy-3-methylpentanoate Chemical compound CC12C(OC(=O)C(O)C(C)CC)C(OC=O)C(C3(C)C(CC(=O)OC4(C)COC(=O)CC43)OC(C)=O)C(=C)C32OC3CC1C=1C=COC=1 OMOVVBIIQSXZSZ-UHFFFAOYSA-N 0.000 description 7
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical class OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
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- SQFXATUXPUCFFO-UHFFFAOYSA-N ethyl 2-[(3,5-dibromo-4-hydroxyphenyl)-(3,5-dibromo-4-oxocyclohexa-2,5-dien-1-ylidene)methyl]benzoate Chemical compound CCOC(=O)C1=CC=CC=C1C(C=1C=C(Br)C(O)=C(Br)C=1)=C1C=C(Br)C(=O)C(Br)=C1 SQFXATUXPUCFFO-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
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- 238000000275 quality assurance Methods 0.000 description 4
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- AJDIZQLSFPQPEY-UHFFFAOYSA-N 1,1,2-Trichlorotrifluoroethane Chemical compound FC(F)(Cl)C(F)(Cl)Cl AJDIZQLSFPQPEY-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
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- VCNKSHUZQZHBKG-UHFFFAOYSA-L magnesium phosphoric acid sulfate Chemical compound [Mg+2].OP(O)(O)=O.[O-]S([O-])(=O)=O VCNKSHUZQZHBKG-UHFFFAOYSA-L 0.000 description 3
- 238000005374 membrane filtration Methods 0.000 description 3
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 230000004584 weight gain Effects 0.000 description 3
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- GJYWPRKIEORZLX-UHFFFAOYSA-M 1,3-didecyl-2-methylimidazol-1-ium;chloride Chemical compound [Cl-].CCCCCCCCCCN1C=C[N+](CCCCCCCCCC)=C1C GJYWPRKIEORZLX-UHFFFAOYSA-M 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 208000033748 Device issues Diseases 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- FLIACVVOZYBSBS-UHFFFAOYSA-N Methyl palmitate Chemical compound CCCCCCCCCCCCCCCC(=O)OC FLIACVVOZYBSBS-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
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- 150000001298 alcohols Chemical class 0.000 description 2
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- 238000004458 analytical method Methods 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- UREZNYTWGJKWBI-UHFFFAOYSA-M benzethonium chloride Chemical compound [Cl-].C1=CC(C(C)(C)CC(C)(C)C)=CC=C1OCCOCC[N+](C)(C)CC1=CC=CC=C1 UREZNYTWGJKWBI-UHFFFAOYSA-M 0.000 description 2
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- 238000012937 correction Methods 0.000 description 2
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- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- MOTZDAYCYVMXPC-UHFFFAOYSA-N dodecyl hydrogen sulfate Chemical compound CCCCCCCCCCCCOS(O)(=O)=O MOTZDAYCYVMXPC-UHFFFAOYSA-N 0.000 description 2
- 229940043264 dodecyl sulfate Drugs 0.000 description 2
- 150000008282 halocarbons Chemical class 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
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- 235000013311 vegetables Nutrition 0.000 description 2
- BOSAWIQFTJIYIS-UHFFFAOYSA-N 1,1,1-trichloro-2,2,2-trifluoroethane Chemical compound FC(F)(F)C(Cl)(Cl)Cl BOSAWIQFTJIYIS-UHFFFAOYSA-N 0.000 description 1
- SZHQPBJEOCHCKM-UHFFFAOYSA-N 2-phosphonobutane-1,2,4-tricarboxylic acid Chemical class OC(=O)CCC(P(O)(O)=O)(C(O)=O)CC(O)=O SZHQPBJEOCHCKM-UHFFFAOYSA-N 0.000 description 1
- OBRGVMYQZVQHGO-UHFFFAOYSA-N 3,3-bis(3,5-dibromo-4-hydroxyphenyl)-2-benzofuran-1-one Chemical compound C1=C(Br)C(O)=C(Br)C=C1C1(C=2C=C(Br)C(O)=C(Br)C=2)C2=CC=CC=C2C(=O)O1 OBRGVMYQZVQHGO-UHFFFAOYSA-N 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- OCUCCJIRFHNWBP-IYEMJOQQSA-L Copper gluconate Chemical class [Cu+2].OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O OCUCCJIRFHNWBP-IYEMJOQQSA-L 0.000 description 1
- 229920002307 Dextran Polymers 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 238000004435 EPR spectroscopy Methods 0.000 description 1
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical class OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
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- 229920000388 Polyphosphate Polymers 0.000 description 1
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- 229920002472 Starch Polymers 0.000 description 1
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical class [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 1
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- 230000003213 activating effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 150000001351 alkyl iodides Chemical class 0.000 description 1
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- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
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- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000005349 anion exchange Methods 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
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- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
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- 238000009835 boiling Methods 0.000 description 1
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- 229910001882 dioxygen Inorganic materials 0.000 description 1
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- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
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- 229940071106 ethylenediaminetetraacetate Drugs 0.000 description 1
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- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000010812 external standard method Methods 0.000 description 1
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- 239000012433 hydrogen halide Substances 0.000 description 1
- 229910000039 hydrogen halide Inorganic materials 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 229910000043 hydrogen iodide Inorganic materials 0.000 description 1
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- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 238000011005 laboratory method Methods 0.000 description 1
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- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- AMWRITDGCCNYAT-UHFFFAOYSA-L manganese oxide Inorganic materials [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- GBMDVOWEEQVZKZ-UHFFFAOYSA-N methanol;hydrate Chemical compound O.OC GBMDVOWEEQVZKZ-UHFFFAOYSA-N 0.000 description 1
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- 239000002480 mineral oil Substances 0.000 description 1
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- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
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- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 238000001745 non-dispersive infrared spectroscopy Methods 0.000 description 1
- 150000004028 organic sulfates Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000001139 pH measurement Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 125000005385 peroxodisulfate group Chemical group 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- ZJAOAACCNHFJAH-UHFFFAOYSA-N phosphonoformic acid Chemical class OC(=O)P(O)(O)=O ZJAOAACCNHFJAH-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 description 1
- 238000005375 photometry Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
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- 238000001448 refractive index detection Methods 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000012487 rinsing solution Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical class [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D21/00—Control of chemical or physico-chemical variables, e.g. pH value
- G05D21/02—Control of chemical or physico-chemical variables, e.g. pH value characterised by the use of electric means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/18—Water
- G01N33/1826—Organic contamination in water
- G01N33/1846—Total carbon analysis
Definitions
- the invention relates to a method for automatically checking and controlling detergent baths, in particular detergent baths in the metalworking industry or in vehicle construction.
- the essence of the invention is that at least 2 selected control parameters are determined automatically and programmatically and the results of the determinations and / or data derived from the results of the determinations are transmitted to a remote destination which is not in the immediate vicinity of the cleaning bath.
- further determinations and / or bathroom maintenance measures can be triggered programmatically or by requests from the remote destination.
- control measurements can also be program-controlled or initiated on request.
- the remote destination can be, for example, in a higher-level process control system, in a control center of the plant in which the detergent bath is located, or at a location outside the plant.
- the cleaning of metal parts before further processing is a standard task in the metal processing industry.
- the metal parts can be contaminated, for example, with pigment dirt, dust, metal abrasion, corrosion protection oils, cooling lubricants or forming aids.
- corrosion protection treatment eg phosphating, chromating, anodizing, reaction with complex fluorides, etc.
- these contaminants must be removed with a suitable cleaning solution. Spraying, dipping or combined processes can be used for this.
- Industrial cleaners in the metalworking industry are generally alkaline (pH values in the range above 7, for example 9 to 12).
- the cleaners contain as additional auxiliary components complexing agents (gluconates, polyphosphates, salts of aminocarboxylic acids such as ethylenediamine tetraacetate or nitrilotriacetate, salts of phosphonic acids such as salts of hydroxyethane diphosphonic acid, phosphono butane tricarboxylic acid or other phosphonic or phosphonocarboxylic acids), corrosion protection means such as salts of carboxylic acids with 6 to 12 carbon atoms, alkanolamines and foam inhibitors such as, for example, end-capped alkoxylates of alcohols with 6 to 16 carbon atoms in the alkyl radical. If the cleaning baths do not contain any anionic surfactants, cationic surfactants can also be used.
- the cleaners generally contain, as nonionic surfactants, ethoxylates, propoxylates and / or ethoxylates / propoxylates of alcohols or alkylamines having 6 to 16 carbon atoms in the alkyl radical, which can also be end group-capped.
- Alkyl sulfates and alkyl sulfonates are widely used as anionic surfactants.
- Alkylbenzenesulfonates can also be found, but they are disadvantageous from an environmental point of view.
- Cationic alkylammonium compounds with at least one alkyl radical with 8 or more carbon atoms are particularly suitable as cationic surfactants.
- the alkalis in the cleaning bath contribute to its cleaning ability. For example, they saponify saponifiable impurities such as fats and thereby make them water-soluble. They also help to remove insoluble dirt from the metal surface by negatively charging the surfaces through the adsorption of OH ions and thereby causing an electrostatic repulsion. Through such reactions, possibly also through Dragging, alkalinity is consumed so that the cleaning effect wears off over time. It is therefore customary to check the alkalinity of the cleaning baths at certain times and, if necessary, to supplement the solution with new active ingredients or to replace it entirely. This check is carried out either manually or locally by an automatic titrator. The alkalinity is usually checked by titration with a strong acid.
- the operating staff assesses the alkalinity based on the acid consumption and takes the necessary measures such as bathroom additions or bathroom renewal. This currently customary procedure assumes that operating personnel are in the vicinity of the cleaning bath at the required check times. The shorter control intervals are desired, the more the operator is used for the control measurements.
- a method is known from EP-A-806 244 for automatically determining the pH of a solution and for metering in acid or alkali in the event of deviations.
- the task in this document is to keep the pH of a liquid stream at a predetermined value.
- An acid-base titration is not carried out with this method. It is necessary to check the functionality of this system on site. It is not possible to intervene in the process of pH measurements and dosing measures from a remote location.
- nonionic surfactants in the presence of ionic surfactants.
- the ionic surfactants are separated from the sample by ion exchangers.
- the nonionic surfactants not bound in the ion exchanger are determined with the aid of the refractive index of the solution leaving the exchange column.
- the refractive index is preferably measured as a function of the elution time, the integral is determined for the part of the curve which deviates from the refractive index of the pure eluent, and this integral is compared with the values obtained from calibration measurements.
- the extreme value of the refractive index can be measured and the surfactant content can be determined from this by comparison with a calibration curve.
- Hyamin R 1622 N-benzyl-N, N-dimethyl-N-4 (1.1.3.3.-tetramethyl-butyl) -phenoxy-ethoxyethylammonium chloride
- potentiometric end point determination potentiometric end point determination .
- the sample is mixed with a known amount of Na dodecyl sulfate, titrated with hyamine and the end point of the titration is determined with an ion-sensitive electrode.
- anionic surfactants can also be determined by titration with 1,3-didecyl-2-methylimidazolium chloride.
- An electrode with an ion-sensitive membrane is used as the detector. The electrode potential depends on the concentration of the measuring ions in the solution.
- the operating personnel of the system supplement the process solution with one or more additional components. The method therefore makes it necessary for operating personnel to be at the location of the system, at least at the time when the surfactant is determined. So it is labor-intensive, especially in multi-shift operation. Documenting the results for quality control and quality assurance requires additional effort.
- the hydrolysis products can then also be present in dissolved form in the cleaning solution. If the cleaning solution is too high in TOC, it can no longer be guaranteed that it contains the parts to be cleaned freed from oils and greases to the extent necessary, or there is a risk of oils and greases reappearing on the cleaned parts when they are removed from the cleaning solution, so it is necessary to keep the grease load of the cleaning solution below a critical level n to maintain the maximum value that may depend on the reuse of the cleaned parts and the composition of the cleaning solution. With high fat loads, either the surfactant content of the cleaning solution can be increased to increase the fat-dissolving power of the Increase cleaning solution. Or you take bathroom care measures with the aim of reducing the fat content of the cleaning solution. At a given
- the object of the invention is to enable control and preferably also control of cleaning baths without operating personnel having to be at the location of the cleaning bath for this purpose.
- the measuring device used should preferably check and calibrate itself and transmit an alarm message to a remote location in the event of a malfunction. Furthermore, it should preferably be possible to check the functionality of the measuring device and the measurement results from a remote location. Furthermore, it should be possible to intervene in the measurement process and in the bathroom maintenance measures from a remote location.
- the aim of remote control is to reduce the personnel expenditure for bathroom control and bathroom control of the detergent baths. Provision should be made to determine at least 2 parameters from which the functionality and / or the contamination of the cleaner baths can be recognized. By taking several measured variables into account, more targeted bathroom care measures can be initiated than is possible if only a single measured variable is known.
- This object is achieved by a method for checking detergent baths, characterized in that at least two of the following determinations are carried out under program control: i) determination of the content of surfactants, ii) determination of the contamination with inorganic and / or organically bound carbon, iii) determination the alkalinity and that a) depending on the result of the determinations, the dosing of supplementary components and / or one or more bathroom care measures is initiated and / or b) the results of the determinations and / or data derived from the results of the determinations are transmitted to at least one distant destination, which is in a room other than the facility for implementing the provisions.
- both the content of surfactants and the exposure to organic and / or inorganic carbon can be determined. Or you determine the content of surfactants and the alkalinity. Or you determine the contamination with organic and / or inorganic carbon and the alkalinity. However, all three parameters are preferably determined in order to obtain a complete picture of the state of the cleaning bath.
- the result of the determination can be stored on a data carrier. Additionally or alternatively, it can be used as the basis for further calculations.
- a remote destination or a “ distant place” is meant a place that is not in direct or at least in optical contact with the process solution.
- the remote location can represent, for example, a central process control system that is part of an overall process Surface treatment of the metal parts as a subtask controls and controls a cleaning bath.
- the "remote location” can also represent a central control room from which the entire process is controlled and controlled and which is, for example, in a different room than the process solution
- a "remote location” can also be a place outside the plant in which the cleaning bath is located. This makes it possible for specialists to check and control the process solution that is outside the plant in which it is located it is much less necessary for special staff to be at the location of the cleaning bath.
- Suitable data lines with which the results of the determinations and control commands can be transmitted are available in the prior art.
- “Output of the result of the determination or the further calculation” is understood to mean that this is either passed on to a higher-level process control system or is displayed or printed out on a screen in such a way that it is recognizable to a person defined "distant place”. It is preferable that the results of the individual determinations are stored on a data carrier at least for a predetermined time interval, so that they can subsequently be evaluated, for example in the sense of quality assurance. However, the results of the determinations do not have to be output as such or saved on a data carrier. Rather, they can also be used directly as the basis for further calculations, the results of these further calculations being displayed or saved.
- the trend of the concentration and / or its relative change can be displayed instead of the current content.
- the current salaries are converted into "% of the target salary" or "% of the maximum salary”.
- the said distant destination can be located at least 500 m from the device for carrying out the determinations. In particular, it can also be located outside the plant in which the cleaning bath to be checked is operated. Remote control is therefore provided without the need for operating personnel to be in the immediate vicinity of the cleaning bath.
- the results of the determinations and / or the data derived from the results of the determinations are transferred to the remote destination automatically whenever new results of the determinations and / or data derived from the results of the determinations are determined.
- provision can be made for the results of the determinations and / or the data derived from the results of the determinations to be transmitted to the remote destination upon request from the remote destination.
- the individual determinations can be repeated after predetermined time intervals.
- the determination of a second measurement variable is initiated if the determination of a first measurement variable has resulted in a predetermined critical value or a predetermined change in the value between 2 determinations of this measurement variable. The start of the determination of a measured variable can therefore be made dependent on the result of the determination of another measured variable.
- the method according to the invention can be carried out in such a way that a second determination selected from the determinations i), ii) and iii) is carried out programmatically when a first determination selected from the determinations i), ii) and iii) gives a result that exceeds a predetermined maximum value or falls below a predetermined minimum value or deviates from the previous result of this first determination by a predetermined minimum value.
- the method according to the invention is characterized in that program-controlled i) the determination of the surfactant content is carried out by a) taking a sample with a predetermined volume from the aqueous process solution, b) if desired, the sample is freed from solids, c) if desired, the sample is diluted with water in a predetermined ratio or determined as a result of a predetermination, d) the content of surfactants by selective adsorption, electrochemical, chromatographic, by cleavage into volatile compounds, stripping of these volatile compounds and their detection, or by adding a reagent which changes the interaction of the sample with electromagnetic radiation proportional to the content of surfactants, and determines the change in this interaction.
- an embodiment of the method according to the invention is characterized in that ii) the load on inorganic and / or organically bound carbon is determined by program-controlled a) taking a sample with a predetermined volume from the aqueous cleaning solution, b) if desired, the sample freed of solids and / or homogenized, c) if desired, the sample in a predetermined or as a result of a Predetermined ratio diluted with water, d) the content of the sample of inorganic and / or organically bound
- the content of the cleaning solution in inorganic carbon inorganic carbon
- organic carbon total organic carbon
- total carbon total carbon
- TC total carbon
- a further embodiment of the invention is characterized in that iii) the alkalinity of the detergent bath is determined by acid-base reaction with an acid, program-controlled a) taking a sample with a predetermined volume from a cleaning bath, b) if desired the sample of Solids freed c) selects whether free alkalinity and / or total alkalinity should be determined, and d) titrating the sample by adding an acid or presenting an acid and titrating it with the sample.
- the sample volume drawn in the respective sub-step a) can be permanently programmed into the control part of the measuring device to be used for the method.
- the size of the sample volume can preferably be changed from a remote location.
- the control program can be designed such that it makes the sample volume to be used dependent on the result of a previous measurement.
- the sample volume can be selected to be larger the lower the content of the substance to be determined in the detergent bath. This can optimize the accuracy of the determination.
- the sample is diluted with water, if desired, in a predetermined ratio or as a result of a predetermined determination.
- the actual determination is carried out using different methods, which are explained in more detail below.
- the method according to the invention works in such a way that the respective determinations are repeated after a predetermined time interval.
- the predetermined time interval depends on the requirements of the operator of the process solution and can comprise any time interval in the range from a few minutes to several days.
- the predetermined time intervals are, for example, between 5 minutes and 2 hours. For example, you can take a measurement every 15 minutes.
- the method according to the invention can also be carried out in such a way that the respective determinations are repeated after the shorter time intervals, the more the results of two successive determinations differ.
- the control system for the method according to the invention can therefore decide itself whether the time intervals between the individual determinations should be shortened or extended.
- the tax system the instructions are given for which differences between the results of successive determinations which time intervals should be selected.
- the 2 or 3 different determinations i), ii) and iii) need not always be carried out in this order in succession. Rather, it is possible to carry out one determination more often than another. This will be done when practice shows that one parameter changes faster than another.
- the surfactant content can be determined more often than the alkalinity. Or you can program the system so that it depends on the result of one determination whether another determination should be started. For example, provision can be made to determine the alkalinity only when the carbon content of the detergent bath exceeds a predetermined limit. Or it is possible to determine the alkalinity only when the surfactant content of the cleaning bath falls below a specified lower limit. This makes it possible, for example, to select whether only the surfactant component or also the builder component needs to be added to the cleaning bath.
- the method according to the invention can be carried out in such a way that the respective determinations are carried out at any time due to an external requirement.
- the surfactant content, the alkalinity and / or the fat content of the detergent solution can be checked immediately if quality problems are identified in subsequent process steps.
- the measurement of the selected determinant can thus be time-controlled (according to fixed time intervals) or event-controlled (if changes are found or due to external requirements).
- the process can be designed so that the surfactants whose content is to be determined in the process solution are nonionic surfactants. To determine them, one can proceed by adding a reagent in sub-step d) which changes the interaction of the sample with electromagnetic radiation in proportion to the content of nonionic surfactants, and measures the change in this interaction.
- the reagent can be a complex of two substances A and B, the nonionic surfactants displacing substance B from the complex with substance A and the color or fluorescence properties of substance B thereby changing.
- substance B can be a fluorescent substance or a dye that can form a complex with, for example, dextrans or starch as an example of substance A.
- substance B has certain coloring or fluorescent properties. If it is pushed out of the complex, these properties change. By measuring the light absorption or the fluorescent radiation, it can then be detected which portion of substance B is not in the form of a complex with A.
- Substance A is selected in such a way that when nonionic surfactants are added, substance B is displaced from the complex and instead a complex is formed with the nonionic surfactants. Then the amount of substance B displaced from the complex with A is proportional to the amount of nonionic surfactants added. The amount of nonionic surfactants added can be inferred from the change in light absorption or fluorescence caused by the amount B released.
- a salt of a cationic dye with tetraphenylborate anions can be used as the reagent.
- Nonionic surfactants can displace the dye from this salt after adding it by adding Has converted barium ions into a cationic complex with barium.
- This method of converting nonionic surfactants into cationically charged complexes and thereby making accessible reactions which respond to cations is also referred to in the literature as “activation” of the nonionic surfactants. The method is described, for example, in Vytras K. Dvorakova V and Zeeman I (1989) Analyst 1 14, page 1435 ff.
- the amount of cationic dye released from the reagent is proportional to the amount of nonionic surfactants present. If the absorption spectrum of the dye changes with this release, the amount of dye released can be determined by photometric measurement of a suitable absorption band become.
- This method of determination can be simplified if a salt of a cationic dye is used as a reagent which is only soluble in a water-immiscible organic solvent, while the dye released is itself water-soluble and leads to a coloration of the water phase.
- the reverse procedure is, of course, also suitable: a water-soluble salt of an organic dye is used, the dye released being soluble only in an organic phase.
- This method of determination is also suitable for the determination of cationic surfactants. Since these are already positively charged by themselves, the “activation” described above with barium cations is unnecessary.
- the reagent can be a substance which itself forms a complex with the anionic surfactants and which has different coloring or fluorescent properties than the free reagent.
- the reagent in the optical field can be colorless while its complex is with non-ionic surfactants absorb electromagnetic vibrations in the optical range, i.e. have a color.
- the maximum of the light absorption, ie the color, of the unbound reagent differs from that of the complex with the nonionic surfactants.
- the reagent can also show certain fluorescence properties that change when complexing with the nonionic surfactants.
- the free reagent can fluoresce, while the complex formation with the nonionic surfactants quenches the fluorescence.
- the concentration of the complex of reagent and nonionic surfactants and thus the concentration of the nonionic surfactants themselves can be determined by measuring the light absorption at a predetermined wavelength or the fluorescent radiation.
- a reagent is preferably added which forms a complex with the nonionic surfactants and which can be extracted into an organic solvent which is not miscible with water in any ratio.
- the complex of nonionic surfactants and added reagent is then extracted into the organic solvent, which is not miscible with water in all proportions.
- This can be done by intensive mixing of the two phases, for example by shaking or preferably by stirring.
- the mixing of the two phases is ended, so that phase separation occurs in an aqueous and an organic phase. If desired, the completeness of the phase separation can be checked by suitable methods such as, for example, determining the electrical conductivity or measuring the turbidity by means of light absorption or scattering.
- the organic phase which contains the complex of nonionic surfactants and added reagent
- electromagnetic radiation which interacts with the complex dissolved in the organic phase can kick.
- electromagnetic radiation For example, visible or ultraviolet radiation can be used as electromagnetic radiation, the absorption of which is determined by the complex of nonionic surfactants and added reagent.
- a reagent is used whose complex with the nonionic surfactants delivers a characteristic signal in nuclear magnetic resonance or electron spin resonance measurements.
- the signal strength expressed as the attenuation of an electromagnetic vibration in the corresponding frequency band (absorption), can be correlated with the concentration of the complex.
- emission effects can also be used to determine the concentration.
- a reagent can be selected whose complex with nonionic surfactants in the organic solvent absorbs electromagnetic radiation of a certain wavelength and instead emits electromagnetic radiation of a longer wavelength, the intensity of which is measured.
- An example of this is the measurement of the fluorescence radiation when the sample is irradiated with visible or ultraviolet light.
- the interaction of the interaction of the organic phase with electromagnetic radiation can take place immediately after completion of the phase separation in the same vessel in which the phase separation is carried out.
- a preferred embodiment of the invention consists in separating the organic phase from the aqueous phase after the sub-step f) and feeding it to the measuring device.
- the organic solvent which is not miscible with water in all proportions, is a halogen-containing solvent with a density higher than water.
- the organic phase is then in the lower part of the vessel and can be pulled off downwards.
- halogen-containing solvents examples include dichloromethane or higher-boiling halogenated hydrocarbons, in particular chlorofluorocarbons such as, for example, trifluorotrichloroethane. These solvents must be disposed of after use in accordance with local legal requirements. Since this can be costly, it makes sense to reprocess the used solvent, for example by treating it with activated carbon and / or by distillation, and to use it again for the measuring method.
- an agent is added as a reagent which undergoes a color reaction in the organic phase with the nonionic surfactant.
- the light absorption at a predetermined wavelength can then be measured.
- a conventional photometer is suitable for this.
- tetrabromophenolphthalein ethyl ester can be used as the color reagent.
- a buffer system for a pH in the range of 7 must be added to the sample of the aqueous process solution.
- Such a buffer system can represent, for example, an aqueous solution of dihydrogen phosphates and hydrogen phosphates. The procedure is preferably such that the amount of the buffer solution is substantially larger than the sample amount of the surfactant-containing process solution.
- the measurement of the light absorption in sub-step g) is preferably carried out at a wavelength of 610 nm.
- the preferred embodiment using 3.3.5.5-
- Tetrabromophenolphthaleinethylester as color reagent can determine the
- nonionic surfactants The content of nonionic surfactants is as follows:
- An indicator solution is prepared which contains 100 mg of 3,3,5,5-tetrabromophenolphthalein ethyl ester in 100 ml of ethanol.
- a buffer solution is also prepared by adding 200 ml of a commercially available buffer solution for pH 7
- 18 ml of the buffer solution are placed in a suitable vessel. 2 ml of indicator solution are added. To do this, add 50 ⁇ l of the sample solution. The combined solutions are stirred for about 3 minutes and then 20 ml of dichloromethane are added. Then the vessel is mixed vigorously for about 1 minute. Then wait for the phase separation, which may take 20 minutes, for example. The organic phase is then removed and measured in a photometer at a wavelength of 610 nm. For example, a 10 mm cell is suitable as the analysis cell. The surfactant content of the sample solution is determined using a calibration curve.
- the volume of the sample used for the measurement can be increased. If the surfactant content is so high that light absorption above 0.9 occurs, it is advisable to dilute the sample before the measurement.
- a correlation between the strength of the measurement signal and the concentration of the nonionic surfactants must be established and saved by a previous calibration with surfactant solutions of known concentration.
- calibration can also be carried out using suitable colored glasses.
- surfactant / reagent complex in known concentration or by multiplying and measuring the interaction with electromagnetic radiation again on the surfactant content of the sample.
- the content of nonionic surfactants can be determined chromatographically.
- any oils and fats that may be present are preferably first removed from the sample. This can be done, for example, with an absorbent.
- the sample, which may contain ionic surfactants is then placed on an anion and / or cation exchange column, which is preferably designed in the manner of a column for high-pressure liquid chromatography.
- the concentration of the nonionic surfactants in the solution freed from the ionic surfactants, which leaves the exchange column, is preferably determined via the refractive index.
- the quantitative evaluation is preferably carried out using the external standard method. The measurement is carried out by comparison with pure solvent from the comparison cell and solvent with the substance to be analyzed from the measuring cell of the detector. Water or a water-methanol mixture are suitable as solvents.
- the HPLC-like ion exchange system Before starting a series of measurements, the HPLC-like ion exchange system must be calibrated and the reference cell of the detector rinsed with the solvent for 20 minutes. Different concentrations of solutions of the non-ionic surfactants to be determined are used for calibration. Calibration and sample solutions must be degassed in an ultrasonic bath for 5 minutes, for example, before they are injected into the HPLC-like system. The defined degassing is important because of the sensitivity of the refractive index detection to different solvent qualities. If methanol is added to the sample solution before it is applied to the HPLC-like ion exchange column, insoluble salts can precipitate out. These have to be filtered off by a microfilter before the sample is placed in the HPLC-like system.
- the nonionic surfactants are cleaved with hydrogen halide, preferably with hydrogen iodide, to form volatile alkyl halides, preferably alkyl iodides.
- the volatile alkyl halides are stripped off by blowing a gas stream into the sample and detected in a suitable detector.
- a suitable detector For example, an "electron capture detector" is suitable for this.
- This method is known as a laboratory method for characterizing fatty alcohol ethoxylates (DGF standard method H-III 17 (1994)).
- the surfactants can also be anionic surfactants. Their content in the sample solution is preferably determined electrochemically in sub-step d).
- the anionic surfactants are titrated with suitable reagents, the titration being followed by changing the electrical potential of a suitable measuring electrode.
- the sensitivity of this method can be increased by adding an alcohol with 1 to 3 carbon atoms, preferably methanol, to the sample.
- 1,3-Didecyl-2-methylimidazolium chloride is preferably suitable as the titration reagent.
- Measuring electrode is an ion sensitive membrane electrode, preferably with a PVC membrane. Such an electrode is known as a "high sense electrode".
- a silver electrode is preferably used as the reference electrode.
- the potential is formed by the most specific possible interaction between the ion carrier contained in the PVC membrane and the ions to be determined in the measurement solution. This interaction leads in an equilibrium reaction to a transition of the measuring ions from the measuring solution into the membrane and thus to the formation of an electrical potential difference at the phase boundary of the measuring solution / membrane.
- This potential difference can be measured potentiometrically (without current) against a reference electrode
- the relationship between the measurement ion concentration and the electrical potential can theoretically be described by the Nernst equation, but because of possible interference, it is preferable to use the relationship between the electrode potential Determine ntial and measurement ion concentration by calibration with comparison solutions.
- cationic surfactants can also be determined in the process solution to be checked.
- a method can be used for this, which is also suitable for the determination of anionic surfactants.
- the determination is carried out electrochemically: a predetermined amount of Na dodecyl sulfate is added to the sample, and the sample is titrated with hyamine (N-benzyl-N, N-dimethyl-N-4 (1.1.3.3.-tetramethyl-buty l) -phenoxy-ethoxyethylammonium chloride) and determines the titration end point with an electrode sensitive to ionic surfactants.
- hyamine N-benzyl-N, N-dimethyl-N-4 (1.1.3.3.-tetramethyl-buty l) -phenoxy-ethoxyethylammonium chloride
- processes are suitable for determining the surfactants, in which the surfactants are absorbed on suitable surfaces and effects are measured which are attributable to the fact that the surfaces are coated with the surfactants. Since the surface coverage with the surfactants below the Saturation limit can be set as proportional to the surfactant content, can be inferred from the changes in properties of the surfactant-coated surfaces to the surfactant content of the sample solution after suitable calibration.
- Another method is to absorb the surfactants on the surface of a light guide, which may be suitably pretreated. This leads to a change in the refractive index when light passes from the light guide into the surrounding medium, which is reflected in the conductivity of the light guide for light. Depending on the refractive index, the light in the light guide is weakened to different extents or, if the total reflection is lost, no longer arrives at the end of the light guide.
- the breakdown of total reflection occurs at a certain threshold value of the surfactant content, which can also be used to characterize the surfactant content of the process solution.
- step c) the sample is diluted with water in a certain ratio.
- This ratio can be fixed, but can be changed from a remote location.
- the dilution ratio can also be made dependent on the result of a previous determination of the inorganic and / or organically bound carbon content. This ensures that the carbon content of the sample solution is in a range that allows an optimal determination with the chosen method.
- the inorganically and / or organically bound carbon can be determined, for example, by converting it to CO 2 and quantitatively determining the CO 2 formed.
- the carbon can be converted to C0 2 by oxidation, for example by combustion at elevated temperature in the gas phase.
- the increased temperature during the combustion is preferably above approximately 600 ° C., for example approximately 680 ° C.
- the combustion is preferably carried out with air or with oxygen gas in a reaction tube with the aid of a catalyst.
- suitable catalysts are noble metal oxides or other metal oxides such as vanadates, vanadium oxides, chromium, manganese or iron oxides. Platinum or palladium deposited on aluminum oxide can also be used as a catalyst. According to this method is obtained directly C0 2 -containing combustion gas, the C0 2 content can be determined as described below.
- the carbon can also be converted into C0 2 using wet chemistry.
- the carbon of the sample is oxidized with a strong chemical oxidizing agent such as for example with hydrogen peroxide or with peroxodisulfate.
- a strong chemical oxidizing agent such as for example with hydrogen peroxide or with peroxodisulfate.
- this wet chemical oxidation reaction can be accelerated with the aid of a catalyst of the type mentioned above and / or with UV radiation.
- this can be determined quantitatively using one of the following methods. If the amount of sample is known, the inorganic and / or organically bound carbon content of the cleaning solution can be calculated from this. Alternatively, the result of the determination as fat load per 1 detergent bath is specified by a predetermined conversion factor if inorganically bound carbon is not present or has been removed beforehand.
- Different methods known in the prior art can be used to determine the CO 2 content of the gas stream obtained. For example, one can pass the gases through an absorber solution and, for example, measure the weight gain of the absorber solution. Suitable for this is, for example, an aqueous solution of potassium hydroxide, which takes up CO 2 with the formation of potassium carbonate. As an alternative to determining the weight gain, the change in the electrical conductivity of the absorption solution or its residual alkalinity can be determined after absorption of the C0 2 .
- the C0 2 formed can also be absorbed on a suitable solid, the weight gain of which is measured.
- Sodium asbestos for example, is suitable for this.
- both an absorber solution and a Solid absorbers can be replaced when they are exhausted and can no longer bind C0 2 .
- the infrared absorption can be determined, for example, at a wavelength of 4.26 ⁇ m corresponding to a wave number of 2349 cm "1.
- Devices which can carry out the combustion of the sample and the measurement of the infrared absorption are known in the prior art the TOC system from Shimadzu.
- NDIR devices Such a device is described for example in DE-A-44 05 881.
- the proportion of carbon that is caused by consciously added active substances in the cleaning solution is also recorded.
- active substances include surfactants, organic corrosion inhibitors and organic complexing agents.
- their content in the cleaning solution is known within certain fluctuation limits or can be determined separately.
- the proportion of organically bound carbon due to these active substances can therefore be subtracted from the result of the determination. You then get the portion that is due to the impurities entered.
- the carbon determination determines whether the carbon load is below or above this maximum limit.
- the proportion of organically bound carbon present in the form of lipophilic substances can alternatively be determined by extracting the lipophilic substances into an organic solvent which is not miscible with water in all proportions. After evaporation of the solvent, the lipophilic substances remain and can be determined gravimetrically. However, the procedure is preferably such that the infrared absorption of the lipophilic substances in the extract is determined photometrically.
- halogenated hydrocarbons are particularly suitable as water-immiscible organic solvents. A preferred example of this is 1,1,2-trichlorotrifluoroethane. This determination method is based on DIN 38409, part 17.
- the proportion of lipophilic substances in the sample is not determined gravimetrically after the organic solvent has evaporated, but rather photometrically in the organic solvent.
- the quantitative determination is preferably carried out as in DIN 38409, part 18 by measuring the infrared absorption of the lipophilic substances in the extract at a characteristic oscillation frequency of the CH 2 group. It is recommended to use such an organic solvent for extraction that does not contain any CH 2 groups. For example, the infrared absorption band at 3.42 ⁇ m (2924 cm "1 ) can be used for this photometric determination. This includes all organic substances which have CH 2 groups and which can be extracted into the organic solvent.
- the proportion of the surfactants in the cleaning solution is not to be included, it must be determined separately using an alternative method and deducted from the overall result. If necessary, the partition coefficient of the surfactants between the cleaning solution and the organic solvent, which is not miscible with water, must be determined beforehand In practice, however, it may be sufficient to set a maximum of the allowable Determine the load of the cleaning solution with lipophilic substances, which also takes into account the surfactant content. If this maximum value is exceeded, bathroom care measures must be initiated.
- the infrared spectrometer be calibrated with a known amount of a lipophilic substance.
- a solution of 400 to 500 mg methyl palmitate in 100 ml 1,1,2-trichlorotrifluoroethane is suitable as a calibration solution.
- This calibration solution is also used to check the function of the IR photometer.
- the preferred procedure is to first add a phosphoric acid magnesium sulfate solution to the sample of the cleaning solution.
- This solution is prepared by dissolving 220 g of crystalline magnesium sulfate and 125 ml of 85% by weight phosphoric acid in deionized water and making up to 1000 g with deionized water.
- About 20 ml of the phosphoric acid magnesium sulfate solution is added to the sample solution.
- 50 ml of the water-immiscible organic solvent preferably 1,1,2-trichlorotrifluoroethane, are added.
- the aqueous and organic phases are mixed, phase separation is effected and the organic phase is isolated.
- This organic phase is preferably washed again with the phosphoric acid magnesium sulfate solution, the phase separation is brought about again and the organic phase is stripped off. This is transferred to a measuring cuvette and the infrared absorption is measured at an oscillation band of the CH 2 group.
- a quartz glass cuvette with a layer thickness of 1 mm, for example, is suitable as the measuring cuvette. From the comparison with the calibration curve, which also contains the blank value of the photometer, the content of lipophilic substances in the sample can be determined using the infrared absorption.
- inorganic carbon When carrying out the process according to the invention, it may be desirable to use both inorganic carbon and organic carbon Capture carbon (TOC). This is the case, for example, if the sample is burned to determine the carbon content. In this case, dissolved CO 2 or carbon present in the form of carbonates is also detected if the carbonates split off CO 2 at the selected combustion temperature. If in this case the inorganic carbon is not to be included, it can be removed by acidifying the sample and blowing out the CO 2 formed with a gas such as air or nitrogen. This can be desirable if you only want to determine the "fat load" of the detergent bath. When determining the carbon content in the form of lipophilic substances using the extraction method described above, inorganic carbon is not automatically included.
- TOC organic carbon Capture carbon
- step d It is also possible to remove volatile organic compounds from the sample by blowing with a gas such as air or nitrogen before carrying out step d).
- a gas such as air or nitrogen
- volatile solvents can be removed before the carbon determination.
- step c) it is selected whether the free alkalinity and / or the total alkalinity should be determined.
- This can be entered into the program sequence. For example, both the free alkalinity and the total alkalinity can be determined in one determination cycle. However, the program can also decide to determine one of these two values more frequently than the other. This can be the case, for example, if previous determinations have shown that one of the two values changes faster than the other.
- the Choosing whether free alkalinity or total alkalinity should be determined can also be made by an external request. “External requirement” is understood to mean that the automated determination process can be intervened either by a higher-level process control system or manually via a data line.
- free alkalinity and total alkalinity are not clearly defined and are handled differently by different users.
- These preselected pH values must be entered into the control system for the automatic determination procedure.
- the transition points of certain indicators can also be selected to determine the free alkalinity and the total alkalinity.
- the acid-base reaction with an acid is used to actually determine the alkalinity in sub-step d).
- a strong acid is preferably chosen for this. You can either titrate the sample by adding an acid to the specified criteria for free alkalinity or total alkalinity. Alternatively, you can add the acid and titrate it with the sample.
- a pH-sensitive electrode such as a glass electrode will preferably be used. This provides a pH-dependent voltage signal that can be evaluated further.
- the use of such an electrode is particularly simple in terms of apparatus and is therefore preferred.
- an indicator can also be used to track the acid-base reaction of substep d), the pH-dependent interaction of which is measured with electromagnetic radiation.
- this indicator can be a classic color indicator, the color change of which is measured photometrically.
- an optical sensor can be used. This is, for example, a layer of an inorganic or organic polymer with a fixed dye that changes color at a certain pH.
- the color change is based on the fact that hydrogen ions or hydroxide ions, which can diffuse into the layer, react with the dye molecules.
- the change in the optical properties of the layer can be determined photometrically.
- films such as organic polymers can be used, the refractive index of which changes as a function of the pH. If, for example, a light guide is coated with such a polymer, it can be achieved that total reflection occurs on one side of a threshold value for the refractive index in the light guide, so that a light beam is passed on. On the other side of the threshold value of the refractive index, however, total reflection no longer occurs, so that the light beam leaves the light guide. At the end of the light guide, it can then be detected whether the light is propagated through the light guide or not.
- Such a device is known as an "Optrode".
- inorganic or organic solid bodies can be used as sensors, the electrical properties of which change with the pH of the surrounding solution.
- an ion conductor can be used, the conductivity of which depends on the concentration of the H + or OH ' ions.
- the pH of the surrounding medium can then be determined by measuring the direct or alternating current conductivity of the sensor. Calibration / control measurements
- the method according to the invention is preferably carried out in such a way that the measuring device used for the individual determinations checks itself and, if necessary, recalibrates.
- the functionality of the measuring device used is checked after a predetermined time interval or after a predetermined number of determinations or on the basis of an external requirement by means of control measurements of one or more standard solutions.
- a standard solution with known values of the parameter to be determined is measured for testing. This testing is most realistic if a standard cleaning solution is used as the standard solution, the composition of which is as close as possible to the cleaning solution to be tested.
- the measuring device determines a value during a control measurement of a standard solution that deviates from the target content by a predetermined minimum amount, the measuring device issues an alarm message locally or preferably at a remote location.
- the alarm message can contain a suggestion for intervention selected by the control program of the measuring device or the higher-level process control system.
- a key point in checking the functionality of the measuring device for alkalinity is the control of the sensor used.
- this can be a pH-sensitive electrode, in particular a glass electrode.
- the alarm message can be triggered by one of the control program of the measuring device or the parent Process control system contain selected proposal for intervention. For example, it can be suggested that the electrode should be cleaned or replaced.
- the functionality of the measuring device used is checked by measuring one or more standard solutions if the results of two successive measurements differ by a predetermined amount. This makes it possible to differentiate whether ascertained deviations from the ingredients in the cleaning bath are real and require bathroom care measures or whether they are simulated by an error in the measuring system.
- the determinations made between the current and the previous control measurement can be provided with a status indicator which indicates the reliability of these determinations. If, for example, successive control measurements for checking the measuring device used have shown that it is working correctly, the determinations can be provided with a status indicator "OK". If the results of the control measurements differ by a predetermined minimum amount, for example, the determinations made in the meantime can be carried out with the status indicator " doubtful ".
- the measuring device can therefore decide, based on predetermined criteria, whether it is so far is functional that all provisions can be continued or whether deviations are found that require manual intervention.
- the measuring system used in the method according to the invention is preferably designed in such a way that it automatically monitors the fill levels and / or the consumption of the reagents and solvents used and of rinsing solutions and issues a warning message when the specified minimum fill level is not reached. This can prevent the measuring device from becoming inoperable because it lacks the required chemicals.
- the fill levels can be monitored using known methods. For example, the containers with the chemicals can stand on a scale that registers the respective weight of the chemicals. Or you can use a swimmer. Alternatively, a minimum level can be checked by a conductivity electrode that is immersed in the chemical container.
- the warning message to be output by the measuring device is preferably transmitted to the remote location, so that the appropriate measures can be initiated from there.
- the method according to the invention preferably provides for the results of the determinations and / or the control measurements and / or the calibrations and / or the status signals to be transmitted continuously or at predetermined time intervals and / or on request to a remote location.
- control personnel who do not have to be at the location of the detergent bath are continuously informed about its current alkalinity.
- necessary corrective measures can be taken either automatically via a process control system or by manual intervention.
- a predetermined time interval or after a predetermined number of determinations or based on a request from the remote destination by checking measurement of one or more standard solutions to check the functionality of the measuring device used and to transmit the result of the inspection to the remote destination.
- a corresponding check of the functionality of the measuring device used can be initiated if the results of two successive determinations differ by a predetermined amount. The result of this check is also preferably transmitted to the remote destination.
- the determinations of the respective measured variable made between the current and the previous control measurement can be provided with a status indicator which indicates the reliability of these determinations.
- the subsequent dosing of supplementary components and / or one or more bathroom care measures is initiated from the remote destination.
- the subsequent dosing of supplementary components and / or one or more bath care measures is initiated in a program-controlled manner.
- the subsequent dosing of supplementary components and / or one or more bathroom care measures is initiated in a program-controlled manner if predetermined relationships between the results of at least two of the determinations selected from determinations i), ii) and iii) are determined .
- the control program for the method is therefore given certain relations between the Results of the individual provisions i), ii). and iii) before, when they occur, additional components are added and / or bathroom care measures are initiated. The decision about this is therefore not dependent on a single measured value, but on at least two measured values of different bath parameters.
- the relationships at which measures are taken can be changed from the remote location, for example to take account of operational experience.
- the simplest corrective measure consists in activating a device that doses one or more supplementary components (solution or powder) into the cleaning bath when a predetermined maximum value of inorganic and / or organically bound carbon is exceeded or upon external request.
- a device that doses one or more supplementary components (solution or powder) into the cleaning bath when a predetermined maximum value of inorganic and / or organically bound carbon is exceeded or upon external request.
- This can, for example, be automated so that, depending on the carbon content determined, a certain amount of supplemental solution or supplementary powder is added to the cleaning bath.
- the size of the addition portion itself or the time intervals between the individual additions can be varied in the case of predetermined addition portions. This can for example via dosing pumps or weight-controlled.
- a certain amount of supplementary component is replenished into the cleaning bath in the event of certain deviations from the target value (in particular if the functionality of the measuring device is established by the control measurements).
- these measures to supplement the bath are carried out when a predetermined minimum change in the carbon content has been determined.
- this additional metering can also be carried out on the basis of an external requirement, for example from a remote location, regardless of the current carbon content.
- Replenishing tensides for example, increases the carbon content of the cleaning solution. The next time the carbon content is determined, this must be taken into account accordingly, which can be done automatically.
- Adding surfactants increases the oil and fat-carrying capacity of the detergent bath. Accordingly, the tolerable maximum value of the carbon load must be increased, if exceeded, the next bath care measure is initiated. This can be automatically provided in the control program.
- bath maintenance measures can be initiated which reduce the level of inorganic and / or organic bound carbon in the cleaning solution.
- Such bath care measures have the particular aim of reducing the fat and oil content of the cleaning solution. In the simplest case, this can be done by draining all or part of the cleaning solution and replacing it with fresh cleaning solution.
- it is more economical to add oils and fats from the cleaning solution by measures known in the art such as separation by a separator or separation by membrane filtration remove. Since surfactants are also at least partially discharged in these processes, the cleaning solution must be supplemented accordingly. That too
- Detergent solution are made dependent, but on a predetermined
- a device is activated which doses one or more supplementary components into the cleaning solution.
- a supplementary component for example, a supplementary solution can be considered which contains all the active ingredients of the cleaning solution in the correct proportions.
- the supplementary solution can therefore contain other active ingredients in the cleaning solution, such as, for example, surfactants, builder substances, alkalis, complexing agents and corrosion inhibitors.
- the supplementary solution can contain only surfactants or only alkalis, while the other active ingredients in the detergent solution are added, if necessary due to separate determinations, timed or throughput-controlled.
- the size of the addition portion itself or the time intervals between the individual additions can be varied in the case of predetermined addition portions. This can be done, for example, via dosing pumps or weight-controlled. In the method according to the invention it is therefore provided, on the one hand, that in the event of certain deviations from the target value (in particular if the functionality of the measuring device is established through the control measurements), a certain amount of supplementary component is replenished into the process solution. On the other hand, this additional dosing can also be carried out on the basis of an external requirement, for example from a remote location, regardless of the current content of surfactants and / or alkalis.
- the process solution is supplemented, depending on the throughput, with a predetermined amount of supplementary component per unit implemented.
- a predetermined amount of supplementary component for example, in the case of a cleaning bath for automobile bodies, it is possible to determine the amount of supplementary component to be added per cleaned body.
- the control of the surfactant content or the alkalinity according to the invention then serves to control and document the success of this predetermined addition and to achieve a more constant operating mode of the cleaning bath by additional result-dependent fine metering, possibly also by suspending the basic metering. This reduces quality fluctuations.
- the method according to the invention presupposes that the corresponding device is made available.
- This contains a controller, preferably a computer controller, which controls the measurement process as a function of time and / or events. It must also contain the necessary reagent vessels, pipes, valves, dosing and measuring devices etc. for controlling and measuring the sample streams.
- the materials should be adapted to the intended use, for example made of stainless steel and / or plastic.
- the control electronics of the measuring device should have a corresponding input-output interface in order to be able to communicate with a remote location.
- the method according to the invention makes it possible, on the one hand, to check the contents of cleaning baths on site and to initiate predetermined corrective measures without manual intervention. This increases process reliability and achieves a consistently reliable cleaning result. Deviations from the target values can be recognized early and corrected automatically or manually before the cleaning result deteriorates.
- the measurement data are preferably transmitted to a remote location, so that operating or supervisory staff also continuously monitor the state of the cleaning bath is informed if it is not in its immediate vicinity. The personnel expenditure for checking and controlling the cleaning bath can hereby be reduced considerably.
- the requirements of modern quality assurance are taken into account. Chemical consumption can be documented and optimized.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Immunology (AREA)
- General Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Automation & Control Theory (AREA)
- Pathology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Food Science & Technology (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Investigating Or Analyzing Non-Biological Materials By The Use Of Chemical Means (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
- Sampling And Sample Adjustment (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Cosmetics (AREA)
- Detergent Compositions (AREA)
Abstract
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19836720A DE19836720A1 (de) | 1998-08-13 | 1998-08-13 | Automatische Kontrolle und Steuerung von Reinigerbäder |
DE19836720 | 1998-08-13 | ||
PCT/EP1999/005637 WO2000009780A1 (fr) | 1998-08-13 | 1999-08-04 | Controle et commande automatiques des bains de nettoyage |
Publications (1)
Publication Number | Publication Date |
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EP1109950A1 true EP1109950A1 (fr) | 2001-06-27 |
Family
ID=7877429
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99940138A Withdrawn EP1109950A1 (fr) | 1998-08-13 | 1999-08-04 | Controle et commande automatiques des bains de nettoyage |
Country Status (16)
Country | Link |
---|---|
EP (1) | EP1109950A1 (fr) |
JP (1) | JP2002522647A (fr) |
KR (1) | KR20010072441A (fr) |
CN (1) | CN1312866A (fr) |
AR (1) | AR020183A1 (fr) |
AU (1) | AU5419499A (fr) |
BG (1) | BG105244A (fr) |
CA (1) | CA2369064A1 (fr) |
CZ (1) | CZ2001551A3 (fr) |
DE (1) | DE19836720A1 (fr) |
HU (1) | HUP0102852A2 (fr) |
SI (1) | SI20535A (fr) |
SK (1) | SK2212001A3 (fr) |
TR (1) | TR200100328T2 (fr) |
WO (1) | WO2000009780A1 (fr) |
YU (1) | YU10901A (fr) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
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DE19855957B4 (de) * | 1998-12-04 | 2008-10-30 | Henkel Ag & Co. Kgaa | Automatische Kontrolle der Hydrophilie einer festen Oberfläche mit Infrarotspektroskopie |
DE19957997A1 (de) * | 1999-12-02 | 2001-06-07 | Wedeco Ag | Vorrichtung zur Messung und Überwachung der Strahlungsleistung von UV-Strahlern einer Abwasserdesinfektionsanlage |
DE10209466B4 (de) * | 2002-03-05 | 2004-03-11 | Sita Messtechnik Gmbh | Vorrichtung zum fortlaufenden Überwachen und Regeln von Prozesslösung |
DE102010042960A1 (de) * | 2010-10-26 | 2012-04-26 | Flexim Gmbh | Vorrichtung und Verfahren zum Überwachen der Reinigung |
KR101334307B1 (ko) * | 2012-05-22 | 2013-11-27 | 한국지질자원연구원 | 무인 자동 알칼리도 측정 시스템 및 방법 |
DE102012215679A1 (de) * | 2012-09-04 | 2014-05-15 | Henkel Ag & Co. Kgaa | Verfahren zur korrosionsschützenden Oberflächenbehandlung von metallischen Bauteilen in Serie |
CN103215605B (zh) * | 2013-04-18 | 2016-01-13 | 江门市瑞期精细化学工程有限公司 | 一种镁合金碱性除膜剂及化学镀镍前处理工艺 |
CN112823281A (zh) * | 2018-08-31 | 2021-05-18 | 株式会社岛津制作所 | 分析方法、分析装置及程序 |
CN109738429A (zh) * | 2019-01-15 | 2019-05-10 | 舍得酒业股份有限公司 | 一种喷釉玻璃瓶中析碱的快速检测方法 |
KR102359468B1 (ko) * | 2020-09-17 | 2022-02-07 | 서울과학기술대학교 산학협력단 | 시료 전처리 및 균질도 평가를 통해 최적화된 총유기탄소 분석방법 |
US20240017298A1 (en) * | 2022-07-15 | 2024-01-18 | Ecolab Usa Inc. | Methods and systems for detecting and controlling the dosage and residual concentration of hard surface cleaners and rinse aids in an automotive parts washer |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US4406249A (en) * | 1979-11-14 | 1983-09-27 | C. Uyemura & Co., Ltd. | Apparatus for controlling electroless plating bath |
US4374681A (en) * | 1981-05-11 | 1983-02-22 | Coral Chemical Company | System for controlling the composition of chemical treatment baths |
US4886590A (en) * | 1987-11-02 | 1989-12-12 | Man-Gill Chemical Company | Chemical process control system |
US5175502A (en) * | 1990-09-14 | 1992-12-29 | Armco Steel Company, L.P. | Method and apparatus for determining acid concentration |
US5439569A (en) * | 1993-02-12 | 1995-08-08 | Sematech, Inc. | Concentration measurement and control of hydrogen peroxide and acid/base component in a semiconductor bath |
DE19802725C1 (de) * | 1998-01-24 | 1999-11-11 | Henkel Kgaa | Automatische Kontrolle und Steuerung von Reinigerbädern durch Alkalitätsbestimmung |
-
1998
- 1998-08-13 DE DE19836720A patent/DE19836720A1/de not_active Withdrawn
-
1999
- 1999-08-04 EP EP99940138A patent/EP1109950A1/fr not_active Withdrawn
- 1999-08-04 CA CA002369064A patent/CA2369064A1/fr not_active Abandoned
- 1999-08-04 YU YU10901A patent/YU10901A/sh unknown
- 1999-08-04 CN CN99809555A patent/CN1312866A/zh active Pending
- 1999-08-04 KR KR1020017001842A patent/KR20010072441A/ko not_active Application Discontinuation
- 1999-08-04 SK SK221-2001A patent/SK2212001A3/sk unknown
- 1999-08-04 SI SI9920065A patent/SI20535A/sl unknown
- 1999-08-04 TR TR2001/00328T patent/TR200100328T2/xx unknown
- 1999-08-04 CZ CZ2001551A patent/CZ2001551A3/cs unknown
- 1999-08-04 HU HU0102852A patent/HUP0102852A2/hu unknown
- 1999-08-04 JP JP2000565211A patent/JP2002522647A/ja active Pending
- 1999-08-04 AU AU54194/99A patent/AU5419499A/en not_active Abandoned
- 1999-08-04 WO PCT/EP1999/005637 patent/WO2000009780A1/fr not_active Application Discontinuation
- 1999-08-13 AR ARP990104063A patent/AR020183A1/es unknown
-
2001
- 2001-02-13 BG BG105244A patent/BG105244A/bg unknown
Non-Patent Citations (1)
Title |
---|
See references of WO0009780A1 * |
Also Published As
Publication number | Publication date |
---|---|
CZ2001551A3 (cs) | 2001-09-12 |
CN1312866A (zh) | 2001-09-12 |
SI20535A (sl) | 2001-10-31 |
WO2000009780A1 (fr) | 2000-02-24 |
KR20010072441A (ko) | 2001-07-31 |
SK2212001A3 (en) | 2001-10-08 |
DE19836720A1 (de) | 2000-02-17 |
HUP0102852A2 (hu) | 2002-02-28 |
JP2002522647A (ja) | 2002-07-23 |
YU10901A (sh) | 2003-08-29 |
AU5419499A (en) | 2000-03-06 |
BG105244A (bg) | 2001-10-31 |
TR200100328T2 (tr) | 2001-07-23 |
AR020183A1 (es) | 2002-05-02 |
CA2369064A1 (fr) | 2000-02-24 |
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