EP1108484B1 - Procédé pour la modification du format de la section d'une barre sous la lingotière d'une installation de coulée continue - Google Patents
Procédé pour la modification du format de la section d'une barre sous la lingotière d'une installation de coulée continue Download PDFInfo
- Publication number
- EP1108484B1 EP1108484B1 EP00126252A EP00126252A EP1108484B1 EP 1108484 B1 EP1108484 B1 EP 1108484B1 EP 00126252 A EP00126252 A EP 00126252A EP 00126252 A EP00126252 A EP 00126252A EP 1108484 B1 EP1108484 B1 EP 1108484B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- segment
- thickness
- length
- format
- segments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000009749 continuous casting Methods 0.000 title claims abstract description 24
- 230000008569 process Effects 0.000 title claims abstract description 11
- 238000005266 casting Methods 0.000 claims abstract description 47
- 230000009467 reduction Effects 0.000 claims description 22
- 230000007704 transition Effects 0.000 claims description 17
- 230000008859 change Effects 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 230000003111 delayed effect Effects 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 239000012071 phase Substances 0.000 claims 2
- 239000007791 liquid phase Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 7
- 238000012544 monitoring process Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 210000002023 somite Anatomy 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
- B22D11/1281—Vertical removing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/141—Plants for continuous casting for vertical casting
Definitions
- the invention relates to a method for changing the format thickness of the cast strand of a continuous casting in continuous casting operation, wherein the strand is below a mold on both sides with opposing Rollenträgem in operative connection, which are divided into a series of roles bearing segments and each segment by itself at an angle is adjustable to the cast strand, and wherein in an initial position, the entire strand guide to be changed is set to a production format thickness.
- the thickness of the strand shell formed is essentially dependent on the casting speed.
- the rolling force must be adapted to the current strand shell thicknesses. Too low Casting speed is no longer sufficient the available rolling force, so that it comes to exceeding the target thickness of the cast strand produced. If the casting speed is too high, welding of the strand shells can only be achieved by dropping below the nominal thickness of the cast strand produced.
- the cast strand is reduced in thickness in a roll forming and then rolled, wherein the cast strand consists of the solidified strand shell and a remplisstechniksskem ,
- the cast strand is poured with a thickness of 40 - 80 mm, then the strand is up to 15 - 40 mm Dikke and 2 - 15 mm residual liquid core in a maximum of 3 stages rollformed.
- the strand is divided into the usual slab length, heat-treated in a compensation furnace and then, for example, reversibly hot-rolled.
- a transition piece is formed having a lesser thickness which can not be rolled but which must be separated from the slab and chopped as scrap. Due to the reduced thickness, the transition piece is also relatively cold, so that the scissors is heavily loaded during chopping.
- the patent DE-43 38 805.2-A describes a method and apparatus for operating a continuous casting, especially when casting the continuous casting for producing thin slabs for hot strip rolling, with at least one of the continuous casting mold downstream Reduzierrollencru, the, or which can be employed strand guide elements connect.
- the Reduzierrollencru is after a predetermined passage length of Gußstranges set to a smaller, a squeezing the sump causing gap width.
- the cast strand is formed into a runner format with a thickness below the thickness of the desired final size.
- the strand guiding elements or the Reduzierrollencru are then hired to the thickness of the final format as soon as the less thick Angußformat has fully entered their adjustment.
- the reduction roller pair is pressure-controlled and is positioned to the final format after the strand guide has been set.
- EP 0 743 116 A1 discloses a vertical casting line for cast strands, comprising a mold and then at the outlet of the mold an assembly with casters, further a plurality of guide units, associated roller segments and a driver assembly in conjunction with a horizontal segment of the casting line.
- the guide units comprise at least the entire vertical segment of the casting line, wherein at least a part of the rollers of the guide units cooperate with actuating devices controlled by a process data unit to ensure controllable soft reduction at least in the second part of the vertical segment.
- the published patent application DE 196 39 297 A1 describes a method and a device for high-speed continuous casting plants with a strand thickness reduction during solidification.
- the strand cross-section during the solidification is reduced in thickness linearly over a minimum length of the strand guide immediately below the mold.
- the "soft reduction" until at most immediately before Enderstarrung or the sump tip can be a critical deformation of the strand, taking into account the casting speed and the steel grade off.
- the document EP 0 450 391 B1 discloses a device for supporting a metal cast strand, in particular for soft reduction (also called “soft reduction") in a pre-strip casting plant, wherein underneath the continuous casting mold on both sides of the cast strand mirror-image opposing roll supports are provided Rolls are in operative connection with the cast strand.
- Each roller carrier is arranged in a fixed frame and divided into a plurality of roller-carrying segments which communicate with adjusting devices. The segments are so articulated coupled to each other that each segment can be set for itself at any angle to the cast strand, and that serves for the general adjustment of the roller carrier, the upper adjustment. It may be a mechanical, hydraulic or mechanical hydraulic adjustment.
- the present invention seeks to provide a method for changing the thickness of the cast strand of a continuous casting in continuous casting operation, in which the casting speed for the transition process for format thickness change does not have to be reduced, ie, it should receive constant production and casting conditions stay.
- a transitional length of the strand during the change in thickness is to be shortened comparatively to avoid production losses.
- Cold reduced thicknesses, which mechanically load the chaff shears, should be avoided.
- the casting speed e.g. in the reduction from the thicker format to the thinner format or from the thinner format to the thicker format need not be changed and the casting conditions can remain largely constant.
- Loss of head losses which means production losses, are avoided.
- the thickness changes can be carried out continuously in a wide adjustment range depending on the respective production program and thus provide a high flexibility of the system.
- the adaptation of the tapping thickness in the rolling mill to the required final roll thickness.
- the cast strand is set at Strangg rotating over a length of about 1 to 4 m to a constant thickness, furthermore, it is proposed that the cast strand at the strand end over a length of about 0.5 m to 2 m a constant thickness is set.
- the transition length of the thickness change in the longitudinal direction of a defined wedge shape follows with a defined slab profile; i.e. between the Strangagging and the strand end, each with a constant thickness, a transition format is arranged in a wedge shape, whereby the resulting slab wedge is ausalzbar while maintaining an acceptable slab profile.
- the transition length is dependent on the amount of thickness reduction and the Verstellparametem.
- the segment 1 is closed at the outlet side and the segment 2 at the inlet side or driven up. Delayed or delayed by the length of the segment 2, the segment 2 on the outlet side and the segment 3 on the inlet side are then closed or raised. Subsequently, again delayed by the length of segment 3, the segment 3 on the outlet side and the segment 4 on the inlet side closed or driven up. Finally, the outlet side of segment 4 - again delayed away by the length of segment 4 - closed or ascended.
- all segments are moved until they are at the desired final thickness.
- the adjustment steps are carried out simultaneously or predominantly simultaneously.
- the adjustment speed is comparatively low and is, for example, less than 2.5 mm / min.
- a further embodiment of the method according to the invention provides that the closing of the segments at constant speed by means of dynamic position control is performed, wherein a force threshold to be determined is not exceeded.
- the invention proposes that the adjustment speed of the segments is calculated taking into account the permissible strand extension limit values and the actual casting speed in conjunction with the current format setting or in accordance with the volume flow of the strand resulting therefrom.
- adjustment process is monitored, for example, by means of the current cylinder pressures hydraulic Verstellaggregate and is switched at limit exceeding of position control on force control, and is switched back to position control after reaching the target position.
- Figure 1 shows the function of the process for a reduction in the thickness of a cast strip 9 of a continuous casting in continuous casting operation.
- the strand 9 is below a mold 10 on both sides with mirror-image opposing roller supports 8, 8 'in operative connection, which are divided in a series of roll-carrying, by means of joints 5 to 7 coupled to each other segments 1 to 4.
- Each segment 1 to 4 is adjustable at an angle to the casting 9.
- the entire strand guide to be changed is set to a uniform production format thickness, as shown in the illustrated home position.
- the format change is performed in a controlled sequence of adjustment steps of the segments 1 to 4.
- the format thickness reduction is effected by sequential closing in the casting direction of the successive segments 1 to 4, as can be seen from the illustrated phases 1 to 4.
- segment 1 outlet side the articulated connection 5 with segment 2 inlet side is closed by nominal value.
- segment position for the target format - is fed in a second adjustment phase segment 2 outlet side with segment 3 inlet side, and in sequential order of similar steps, the adjustment of the segments 3 and 4 made according to phase 3 or 4 shown.
- the force means 11 in the direction of a narrowing of the cast strand 9, followed in phase 2 by the intervention of the adjusting device 12 in the direction of narrowing of the strand cross-section and further sequentially in phase 3 and phase 4 of the adjusting devices 13 and 14 for continuous overall reduced format thickness, according to final state in phase 4.
- the starting position is obtained before phase 1, in which the entire strand guide is set to a production thickness X in the casting operation.
- the casting speed is constant, the sump tip is in segment 3.
- segment 1 outlet side and segment 2 inlet side are closed by nominal value at constant speed by means of dynamic position control.
- a force threshold value to be defined is not exceeded.
- the approach speed is calculated taking into account the permissible strand elongation limits and the actual casting speed in conjunction with the current format setting or in accordance with the resultant volume flow of the strand.
- Effective force monitoring monitors the adjustment process. If the force exceeds a calculated limit value, the system switches over from position control to force control. After reaching the target position is switched back to position control accordingly.
- the roller apron performs a sufficient support of the strand 9, and that the outlet side is tracked according to the material thickness.
- the existing sump in segment 1, 2 and optionally 3 is not interrupted by the process.
- the strand support is given by switching from position to force control in all phases.
- the entire strand guide in the casting operation is set to a production thickness X.
- the casting speed is constant, the sump tip is in segment 3, the increase in thickness is started with phase 1.
- segment 2 outlet side is raised (phase 2).
- the adjustment speed is calculated via the current casting speed, the segment length and the required adjustment path as in the case of the format thickness reduction.
- Effective force monitoring calculated using the current cylinder pressures of hydraulic adjustment devices, controls the adjustment process.
- the system switches over from position control to force control. After reaching the target position is switched back to position control accordingly.
- segment 3 inlet side is driven simultaneously with the same adjustment speed as segment 2 outlet side, according to phase 2.
- the monitoring function is carried out as in segment 2 outlet side.
- segment 3 outlet side and segment 4 inlet side are opened (phase 3).
- the casting speed and the monitoring are calculated as described above.
- segment 4 outlet side is opened (phase 4).
- the calculation of the monitoring takes place as described above.
- the adjusting device is equipped with means for position or force control.
- Fig. 3 shows schematically the result of the format thickness change with the adjustment of the segments of the strand guide according to the invention.
- the initial length la which has not yet undergone any reduction in thickness.
- the transition length follows lü, which arises because the individual segments of the strand guide are fed in the inventive manner.
- the end length le joins with the desired final thickness. The difference of the thicknesses of the initial length and the final length gives the thickness reduction.
- the wedge-shaped transition length is designated lü.
- the segments move all the length offset depending on the Wegsellsystem the same way .DELTA.D in the predetermined transition length.
- the timing of the adjustment start of each segment is dependent on the distance of the incoming and outgoing role of the segments in relation to the last role of the 1st segment.
- Fig. 4 shows the schematic course of the cylinder adjustment for the individual segments 1 to 4. All segments are moved until they are at the desired final thickness. The four segments move at the same time during most of the time. For a specified in Fig. 4 transition length lü of 30 m with a thickness reduction of 15 mm and a casting speed of 5m / min, the traversing speed of the cylinder is only about 2.5 mm / min.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Casting Devices For Molds (AREA)
Claims (9)
- Procédé pour la modification de l'épaisseur d'un format du brin coulé d'une installation de coulée en fonctionnement continu, le brin coulé (9) étant en assemblage actif sous la lingotière (10), des deux côtés avec des supports (8, 8') de rouleaux les uns en face des autres, qui sont répartis en une succession de segments (n = 1 à i) supportant les rouleaux et chaque segment pouvant être réglé en soi dans un angle par rapport au brin coulé (9) et tout le guidage du brin à modifier étant réglé à une épaisseur de format de produit dans une position de départ, caractérisé en ce qu'à une vitesse de coulée constante, la modification de l'épaisseur du format est réalisée dans une succession réglée d'étapes de réglage des segments (n=1 à i)- dans le cas d'une réduction de l'épaisseur du format par un rapprochement séquentiel dans le sens de la coulée des segments qui se succèdent (n=1 à i) et- dans le cas d'une augmentation de l'épaisseur du format par un écartement séquentiel dans le sens de la coulée des segments qui se succèdent (n=1 à i) et- en ce que lors de la modification de l'épaisseur du format, une longueur de transition de la modification de l'épaisseur est produite qui représente au moins 50%, de préférence 80 à 90% d'une longueur de brame.
- Procédé selon la revendication 1, caractérisé en ce que le brin de coulée (9) est réglé, au début, sur une longueur d'environ 1 à 4 m à une épaisseur constante et en son extrémité, sur une longueur d'environ 0,5 à 2 m également à une épaisseur constante.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que la longueur de transition dans le sens longitudinal suit une forme de clavette définie avec un profil de brame défini, la modification de l'épaisseur du format du brin coulé étant linéaire ou quasiment linéaire.
- Procédé selon au moins l'une quelconque des revendications 1 à 3, caractérisé en ce que dans le cas d'un guidage du brin constitué par exemple de quatre segments (n=1 à n = 4), le profil de la brame en forme de clavette est réglé par les étapes suivantes :- à partir d'une longueur zéro, le segment (1) côté sortie et le segment (2) côté entrée sont respectivement rapprochés ou écartés ;- ensuite, de manière retardée dans le temps ou dans l'espace sur la longueur du segment (2), le segment (2) côté sortie et le segment (3) côté entrée sont respectivement rapprochés ou écartés,- de manière retardée dans l'espace sur la longueur du segment (3), celui-ci est respectivement rapproché ou écarté sur son côté sortie et le segment (4) est respectivement rapproché ou écarté sur son côté entrée,- dans la dernière étape, également de manière retardée dans l'espace, sur la longueur du segment (4), son côté sortie est respectivement rapproché ou écarté ;- tous les segments (n=1 à n=4) étant déplacés jusqu'à ce qu'ils soient réglés à l'épaisseur finale souhaitée et- les étapes de réglage étant réalisées simultanément ou de manière quasiment simultanée et la vitesse de réglage étant relativement basse, par exemple < 2,5 mm/min.
- Procédé selon l'une ou plusieurs des revendications 1 à 4, caractérisé- en ce que, pour la modification de l'épaisseur du format dans une première phase de réglage, à une vitesse de coulée constante - la pointe de la masse fondue du brin (9) se trouvant par exemple dans le segment (n=3) - on rapproche d'abord, dans le cas d'une réduction de l'épaisseur, le segment (n=1) côté sortie, via l'assemblage articulé (5) à une valeur de consigne avec le segment n=2 côté entrée et - dans le cas d'un agrandissement de l'épaisseur - on les écarte à une valeur de consigne et- après avoir atteint la position cible - c'est-à-dire la position de segment pour le format cible - dans une deuxième phase de réglage, on rapproche ou on écarte le segment (n=2) côté sortie avec le segment (n=3) côté entrée et- on procède au réglage des segments (3, 4 à i) à la position cible dans une succession séquentielle d'étapes similaires.
- Procédé selon l'une ou plusieurs des revendications 1 à 5, caractérisé en ce que le rapprochement ou l'écartement des segments (n=1 à i) est réalisé à une vitesse de réglage constante au moyen d'une régulation de position dynamique sans dépasser une valeur seuil de force à déterminer, la vitesse de réglage étant calculée en tenant compte des valeurs limites de dilatation du brin et de la vitesse de coulée instantanée en association avec le réglage du format en vigueur ou en fonction du flux volumique du brin qui en résulte.
- Procédé selon l'une ou plusieurs des revendications 1 à 6, caractérisé en ce que la vitesse de réglage est calculée via la vitesse de coulée instantanée, la longueur du segment et le parcours de réglage nécessaire selon la formule :
Ds = modification de l'épaisseur du format
Ls = longueur du segment
Vcoulée = vitesse de coulée instantanée. - Procédé selon l'une ou plusieurs des revendications 1 à 7, caractérisé en ce que le processus de réglage est contrôlé au moyen de pressions instantanées des vérins de dispositifs de réglage hydrauliques, en ce qu'on passe d'un réglage en fonction de la position à un réglage en fonction de la force lors du dépassement d'une valeur limite ainsi et qu'on revient à un réglage en fonction de la position après avoir atteint la position cible.
- Procédé selon l'une ou plusieurs des revendications 1 à 8, caractérisé en ce que sur le segment (n=1 à n=i), le réglage hydraulique commence sur le côté sortie et sur les segments (n=2 à n=i), le réglage est continué séquentiellement côté entrée ainsi que côté sortie et en ce que la vitesse de réglage de deux segments consécutifs est forcément synchrone.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19960688 | 1999-12-15 | ||
DE19960688 | 1999-12-15 | ||
DE10038291 | 2000-08-05 | ||
DE10038291A DE10038291A1 (de) | 1999-12-15 | 2000-08-05 | Verfahren zur Formatdickenänderung des Gußstranges unterhalb der Kokille einer Stranggießanlage |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1108484A1 EP1108484A1 (fr) | 2001-06-20 |
EP1108484B1 true EP1108484B1 (fr) | 2006-02-22 |
Family
ID=26006620
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00126252A Expired - Lifetime EP1108484B1 (fr) | 1999-12-15 | 2000-12-01 | Procédé pour la modification du format de la section d'une barre sous la lingotière d'une installation de coulée continue |
Country Status (5)
Country | Link |
---|---|
US (1) | US6533024B2 (fr) |
EP (1) | EP1108484B1 (fr) |
AT (1) | ATE318193T1 (fr) |
DE (1) | DE50012252D1 (fr) |
ES (1) | ES2258438T3 (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9118711B2 (en) | 2003-07-01 | 2015-08-25 | Securityprofiling, Llc | Anti-vulnerability system, method, and computer program product |
US9118708B2 (en) | 2003-07-01 | 2015-08-25 | Securityprofiling, Llc | Multi-path remediation |
US9118709B2 (en) | 2003-07-01 | 2015-08-25 | Securityprofiling, Llc | Anti-vulnerability system, method, and computer program product |
DE102004002783A1 (de) * | 2004-01-20 | 2005-08-04 | Sms Demag Ag | Verfahren und Einrichtung zum Bestimmen der Lage der Sumpfspitze im Gießstrang beim Stranggießen von flüssigen Metallen, insbesondere von flüssigen Stahlwerkstoffen |
CN104275455A (zh) * | 2013-07-03 | 2015-01-14 | 程思明 | 连续铸造生产线 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1583620A1 (de) * | 1967-12-15 | 1970-08-27 | Demag Ag | Verfahren und Vorrichtung zum Behandeln von Giessstraengen durch Walzen |
EP0326190B1 (fr) * | 1987-04-13 | 1992-05-13 | Thyssen Stahl Aktiengesellschaft | Installation pour fabriquer un feuillard d'acier ayant une épaisseur située entre 2 et 25 mm |
DE4010966A1 (de) * | 1990-04-05 | 1991-10-10 | Schloemann Siemag Ag | Vorrichtung zur stuetzung eines metallgiessstranges, insbesondere zur weichreduktion bei einer vorband-giessanlage |
ES2089317T3 (es) * | 1991-09-19 | 1996-10-01 | Schloemann Siemag Ag | Procedimiento e instalacion para la fabricacion de banda de acero. |
AT401744B (de) * | 1993-10-14 | 1996-11-25 | Voest Alpine Ind Anlagen | Verfahren und anlage zum stranggiessen |
DE4338805C2 (de) * | 1993-11-12 | 1995-10-26 | Schloemann Siemag Ag | Verfahren und Vorrichtung zum Betreiben einer Stranggießanlage |
IT1280171B1 (it) * | 1995-05-18 | 1998-01-05 | Danieli Off Mecc | Linea di colata verticale per bramme |
AT404806B (de) * | 1996-05-08 | 1999-03-25 | Voest Alpine Ind Anlagen | Strangführung für eine stranggiessanlage |
DE19639297C2 (de) * | 1996-09-25 | 2000-02-03 | Schloemann Siemag Ag | Verfahren und Vorrichtung für Hochgeschwindigkeits-Stranggießanlagen mit einer Strangdickenreduktion während der Erstarrung |
-
2000
- 2000-12-01 AT AT00126252T patent/ATE318193T1/de active
- 2000-12-01 EP EP00126252A patent/EP1108484B1/fr not_active Expired - Lifetime
- 2000-12-01 ES ES00126252T patent/ES2258438T3/es not_active Expired - Lifetime
- 2000-12-01 DE DE50012252T patent/DE50012252D1/de not_active Expired - Lifetime
- 2000-12-08 US US09/733,004 patent/US6533024B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP1108484A1 (fr) | 2001-06-20 |
DE50012252D1 (de) | 2006-04-27 |
ES2258438T3 (es) | 2006-09-01 |
US6533024B2 (en) | 2003-03-18 |
ATE318193T1 (de) | 2006-03-15 |
US20010017197A1 (en) | 2001-08-30 |
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