EP1048624A1 - Verfahren und Vorrichtung zum Herstellen eines strangartigen Verbundes aus Glasfasern - Google Patents
Verfahren und Vorrichtung zum Herstellen eines strangartigen Verbundes aus Glasfasern Download PDFInfo
- Publication number
- EP1048624A1 EP1048624A1 EP00108715A EP00108715A EP1048624A1 EP 1048624 A1 EP1048624 A1 EP 1048624A1 EP 00108715 A EP00108715 A EP 00108715A EP 00108715 A EP00108715 A EP 00108715A EP 1048624 A1 EP1048624 A1 EP 1048624A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- glass
- threads
- glass threads
- deflection
- drawing surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
Definitions
- the invention relates to a method for producing a strand-like composite of glass fibers, in which with With the help of a rotating drawing surface lying parallel next to each other Glass threads are pulled out after a predetermined dwell time lifted from the drawing surface and be deflected, the glass threads after lifting summarized transversely to the direction of rotation of the drawing surface and in a direction parallel to a radial direction the pull area. Furthermore concerns the invention an apparatus for manufacturing a strand-like composite of glass fibers with a rotating drawing surface on which a lifting device is arranged, to which a forward facing Control device connects.
- the so produced Fiber composite is a composite of staple fibers.
- Staple fibers have a limited length of a few Centimeters. They are liable due to the turbulence in the Spinning funnels well together, but the strength is i.e. the pulling force or maximum pulling force, one such fiber composite limited. This leads, for example then difficulties if such Fiber composite should be used for warp threads. In order to make such a staple fiber warpable, are sometimes relatively complex post-processing necessary.
- the invention has for its object, a particular warpable yarn with a higher strength than To produce staple fiber yarn
- This task is carried out in a method of the aforementioned Kind of solved by having an air cushion trains with which you cushion the glass threads when deflecting.
- the deflection is preferably carried out with a radius and an angle at which at least a predetermined proportion the glass fibers do not break. Such a share can be determined statistically. So that is the strength of the yarn further increased. For example, if you ensures that at least 50% or at least 70% of the Glass threads survive the deflection safely, then get a yarn with relatively long individual fibers.
- the combined glass threads are preferably one Subject to closing.
- This closing can for example, in a vortex, which is why used an air flow. This increases the strength of the yarn.
- the closing process bundles the fibers to a "direct yarn" so that no longer parallel single fibers lying on the spool, but pulled a coherent composite from the coil can be.
- a preparation job is performed after summarizing the Glass threads.
- This preparation job can also be done before or during the closing process.
- With the preparation for example Improve the sliding or running properties of the yarn.
- the combination is preferably carried out with the aid of a guided air flow.
- the individual glass threads are thus practically “touch-free” through device parts guided. This reduces the risk of damage further.
- For the guidance of the air flow are natural any guide walls or channels required.
- the individual glass threads can be in the air flow then swim with it.
- the object is achieved in a device of the type mentioned Kind solved in that the guide device at least sectionally a funnel-like structure and the deflection section has an escape space having.
- the guide device preferably has a deflection section on, which is arranged behind the lifting device , wherein the deflection section is a deflection angle less than 120 °.
- the deflection angle gives change direction. Because of the low Changing direction is the danger that it will break the glass thread comes, relatively low. With that you can Manufacture very stable glass fiber yarns with high strength.
- the deflection radius is greater than is a kink radius at which a predetermined proportion the glass threads break.
- the Aftertreatment device can, for example, as Closing, swirling or texturing device formed his. It can also simply be an air nozzle act.
- the yarn processed in this way can do more or are used less directly than warp yarn.
- the glass threads are preferably formed from C-glass. With the structure described, a yarn can be obtained which is comparable to yarns made from e-glass are formed. However, the raw material is essential cheaper.
- a device 1 for producing a so-called direct yarn 2 has bushings 3, i.e. small melting tanks for glass, for example in the form of pellets, the one in a known manner on its underside Have a large number of nozzles from which glass threads 4 flow out.
- the glass threads 4 arrive in a manner known per se Way to the back of a spinning drum 5, which can also be called a drawing drum.
- the Surface 6 of the spinning drum forms when the Spinning drum 5 rotates in the direction of arrow 7, one rotating drawing surface.
- the glass threads had 4 on the surface 6 and can thus be pulled out.
- the glass threads on a take-off device 8 for example one Doctor blade, removed, i.e. from the surface 6 the spinning drum 5 is lifted off.
- the doctor blade basically does not work directly mechanically onto the glass threads which, as shown in Fig. 1 can be seen side by side and parallel to each other rest on the surface 6 of the spinning drum 5, but the scraper blade lifts it on the spinning drum adhering air layer and thus also the overlying ones Glass threads 4 from.
- the lifted glass threads then go into a guide device 9. They arrive in the control device 9 first into a deflection section 10, with its direction of movement is changed by a little more than 90 °. If one imagines that the glass threads 4 in their circulation around the spinning drum 5 basically in one plane (cutting plane with a cut perpendicular to Rotation axis), this deflection also takes place in the Deflection section 10 essentially in this plane. The So glass threads won't look like this DE 36 34 904 A1 is known, parallel to the axis of rotation deducted.
- the guide device 9 has a funnel section 12 on whose side walls 13, 14 converge towards the front.
- the deflection section 10 there can still be an air cushion in one Alternative space 16 may be provided. Install there certain back pressure so that the glass threads in operation not against the upper wall of the guide device 9 be pressed, but, as shown, at the bottom End of the guidance system, in many cases even scarce outside the control device, can be deducted.
- a treatment facility is located behind the control facility 17 provided. This can be used as a closing, swirling or texturing device or simply as an air nozzle be trained. Through targeted coordination the drum peripheral speed to the take-off speed the winding device 15 can influence the Take volume of yarn. If both are the same, get for example, a more compact yarn than if the peripheral speed is greater than the take-off speed is.
- this yarn is composed of threads which is not continuous fibers in mathematical Form senses but have a relatively long length, the length of staple fibers is multiple surpass. This is also one of the reasons causes the deflection in the deflection section 10 of the Guiding device is done relatively gently. Besides the relative small deflection angle you also use a radius, which is so great that there is a risk of thread breaks stays small.
- the device 19 can also be in front of the treatment device 17 or be arranged in it if there is the treatment device 17 is an air nozzle acts. Among other things, this depends on the type the preparation.
- the glass threads no longer swirled in the control device, but only to a fiber bundle with filament-like Structure summarized.
- This yarn behaves then like a yarn made of endless glass fibers. It results a very dense material. In contrast to one Roving manufacturing process saves you the Drying.
- the yarn produced in this way can be used as a warp yarn can be used in woven or knitted fabrics. A corresponding one Staple fiber pre-yarn would have to be warpable be rotated, which is an additional operation required.
- the yarn 2 has a strength between that of staple fiber yarns and filament yarns. Man can, for example in the treatment device 17, achieve further consolidation of the yarn. Of looks Yarn 2 has a similarity to roving or textured yarn. The production speed is relatively high. You can reach up to 1600 m / min.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Laminated Bodies (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Nonwoven Fabrics (AREA)
- Reinforced Plastic Materials (AREA)
- Glass Compositions (AREA)
Abstract
Description
- Fig. 1
- eine perspektivische Darstellung einer Vorrichtung zum Herstellen eines Garnes aus Glasfäden und
- Fig. 2
- ein schematische Seitenansicht.
Claims (11)
- Verfahren zum Herstellen eines strangartigen Verbundes aus Glasfasern, bei dem mit Hilfe einer rotierenden Ziehfläche parallel nebeneinanderliegende Glasfäden ausgezogen werden, die nach einer vorbestimmten Verweilzeit von der Ziehfläche abgehoben und umgelenkt werden, wobei die Glasfäden nach dem Abheben quer zur Umlaufrichtung der Ziehfläche zusammengefaßt und in einer Richtung parallel zu einer Radialrichtung der Ziehfläche abgezogen werden, dadurch gekennzeichnet, daß man ein Luftpolster ausbildet, mit dem man die Glasfäden beim Umlenken abfedert.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß das Umlenken mit einem Radius und einem Winkel erfolgt, bei dem zumindest ein vorbestimmter Anteil der Glasfasern nicht bricht.
- verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die zusammengefaßten Glasfäden einem Schließvorgang unterworfen werden.
- Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß nach dem Zusammenfassen der Glasfäden ein Präparationsauftrag erfolgt.
- Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß das Zusammenfassen mit Hilfe eines geführten Luftstromes erfolgt.
- Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß, abgesehen von einer Bewegung beim Zusammenfassen, alle Glasfäden nur in jeweils einer Ebene bewegt werden.
- vorrichtung zum Herstellen eines strangartigen Verbundes aus Glasfasern mit einer rotierenden Ziehfläche, an der eine Abhebeeinrichtung angeordnet ist, an die sich eine nach vorne gerichtete Leiteinrichtung anschließt, dadurch gekennzeichnet, daß die Leiteinrichtung (9) zumindest abschnittsweise einen trichterartigen Aufbau (12) aufweist und der Umlenkabschnitt (10) einen Ausweichraum (16) aufweist.
- Vorrichtung nach Anspruch 7, dadurch gekennzeichnet, daß die Leiteinrichtung (9) einen Umlenkabschnitt (10) aufweist, der hinter der Abhebeeinrichtung (8) angeordnet ist, wobei der Umlenkabschnitt einen Umlenkwinkel von weniger als 120° aufweist.
- Vorrichtung nach Anspruch 8, dadurch gekennzeichnet, daß der Umlenkradius größer als ein Knickradius ist, bei dem ein vorbestimmter Anteil der Glasfäden bricht.
- Vorrichtung nach einem der Ansprüche 7 bis 9, dadurch gekennzeichnet, daß in Laufrichtung hinter der Leiteinrichtung (9) eine Nachbehandlungseinrichtung (17) angeordnet ist.
- Vorrichtung nach einem der Ansprüche 7 bis 10, dadurch gekennzeichnet, daß die Glasfäden (4) aus C-Glas gebildet sind.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK00108715T DK1048624T3 (da) | 1999-04-28 | 2000-04-22 | Fremgangsmåde og anordning til fremstilling af en strengagtig komposit af glasfiber |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19919297 | 1999-04-28 | ||
DE19919297A DE19919297C2 (de) | 1999-04-28 | 1999-04-28 | Verfahren und Vorrichtung zum Herstellen eines strangartigen Verbundes aus Glasfasern |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1048624A1 true EP1048624A1 (de) | 2000-11-02 |
EP1048624B1 EP1048624B1 (de) | 2004-08-11 |
Family
ID=7906152
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00108715A Expired - Lifetime EP1048624B1 (de) | 1999-04-28 | 2000-04-22 | Verfahren und Vorrichtung zum Herstellen eines strangartigen Verbundes aus Glasfasern |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP1048624B1 (de) |
AT (1) | ATE273249T1 (de) |
CA (1) | CA2307112A1 (de) |
CZ (1) | CZ300848B6 (de) |
DE (2) | DE19919297C2 (de) |
DK (1) | DK1048624T3 (de) |
ES (1) | ES2224954T3 (de) |
PL (1) | PL191282B1 (de) |
RU (1) | RU2234472C2 (de) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2621444A (en) * | 1948-04-21 | 1952-12-16 | Schuller Werner | Process and apparatus for the continuous production of a sliver or roving from fibers of glass, plastic, or like substances |
GB1121935A (en) * | 1965-05-17 | 1968-07-31 | Owens Corning Fiberglass Corp | Apparatus for forming and collecting glass fibres |
US3676096A (en) * | 1968-07-18 | 1972-07-11 | Schuller W H W | Process and apparatus for making glass fiber structures including coating before and after attenuation |
US4863502A (en) * | 1986-10-14 | 1989-09-05 | Manville Corporation | Method for the manufacture of a composite fiber, web, strand or roving |
EP0928840A2 (de) * | 1998-01-12 | 1999-07-14 | Schuller GmbH | Verfahren und Vorrichtung zum Herstellen eines strangartigen Faserverbundes und Faserverbund in Strangform |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL85567C (de) * | 1950-11-22 | 1900-01-01 | ||
JPS5438926A (en) * | 1977-07-11 | 1979-03-24 | Nitto Boseki Co Ltd | Cutting of glass strand and its device |
DE3518769A1 (de) * | 1985-05-24 | 1986-12-04 | Glaswerk Schuller Gmbh, 6980 Wertheim | Verfahren und vorrichtung zur herstellung von glasfasererzeugnissen, z.b. vliesen, matten, garnen und vorgarnen |
FR2702778B1 (fr) * | 1993-03-18 | 1995-05-05 | Vetrotex France Sa | Procédé et dispositif de formation d'un fil composite. |
-
1999
- 1999-04-28 DE DE19919297A patent/DE19919297C2/de not_active Expired - Fee Related
-
2000
- 2000-04-20 PL PL339829A patent/PL191282B1/pl not_active IP Right Cessation
- 2000-04-22 AT AT00108715T patent/ATE273249T1/de not_active IP Right Cessation
- 2000-04-22 DE DE50007340T patent/DE50007340D1/de not_active Expired - Lifetime
- 2000-04-22 EP EP00108715A patent/EP1048624B1/de not_active Expired - Lifetime
- 2000-04-22 ES ES00108715T patent/ES2224954T3/es not_active Expired - Lifetime
- 2000-04-22 DK DK00108715T patent/DK1048624T3/da active
- 2000-04-26 CZ CZ20001532A patent/CZ300848B6/cs not_active IP Right Cessation
- 2000-04-26 CA CA002307112A patent/CA2307112A1/en not_active Abandoned
- 2000-04-27 RU RU2000110449/03A patent/RU2234472C2/ru not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2621444A (en) * | 1948-04-21 | 1952-12-16 | Schuller Werner | Process and apparatus for the continuous production of a sliver or roving from fibers of glass, plastic, or like substances |
GB1121935A (en) * | 1965-05-17 | 1968-07-31 | Owens Corning Fiberglass Corp | Apparatus for forming and collecting glass fibres |
US3676096A (en) * | 1968-07-18 | 1972-07-11 | Schuller W H W | Process and apparatus for making glass fiber structures including coating before and after attenuation |
US4863502A (en) * | 1986-10-14 | 1989-09-05 | Manville Corporation | Method for the manufacture of a composite fiber, web, strand or roving |
EP0928840A2 (de) * | 1998-01-12 | 1999-07-14 | Schuller GmbH | Verfahren und Vorrichtung zum Herstellen eines strangartigen Faserverbundes und Faserverbund in Strangform |
Also Published As
Publication number | Publication date |
---|---|
DE19919297C2 (de) | 2002-01-24 |
DE50007340D1 (de) | 2004-09-16 |
RU2234472C2 (ru) | 2004-08-20 |
DK1048624T3 (da) | 2004-11-22 |
CA2307112A1 (en) | 2000-10-28 |
PL339829A1 (en) | 2000-11-06 |
DE19919297A1 (de) | 2000-11-02 |
CZ300848B6 (cs) | 2009-08-26 |
EP1048624B1 (de) | 2004-08-11 |
ES2224954T3 (es) | 2005-03-16 |
ATE273249T1 (de) | 2004-08-15 |
CZ20001532A3 (cs) | 2001-04-11 |
PL191282B1 (pl) | 2006-04-28 |
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