EP1038814B1 - Winding system for webs of duroplastic compound - Google Patents
Winding system for webs of duroplastic compound Download PDFInfo
- Publication number
- EP1038814B1 EP1038814B1 EP00105168A EP00105168A EP1038814B1 EP 1038814 B1 EP1038814 B1 EP 1038814B1 EP 00105168 A EP00105168 A EP 00105168A EP 00105168 A EP00105168 A EP 00105168A EP 1038814 B1 EP1038814 B1 EP 1038814B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conveying
- smc
- web
- reels
- reeling system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2405/00—Parts for holding the handled material
- B65H2405/40—Holders, supports for rolls
- B65H2405/42—Supports for rolls fully removable from the handling machine
- B65H2405/422—Trolley, cart, i.e. support movable on floor
Definitions
- the invention relates to a winding device for webs SMC on transport rollers.
- SMC sheet molding compound
- thermosetting compound materials which are in the form of thin plates and are formed in the pressing process (see e.g. US-A-5 601 770).
- the SMC is manufactured with conventional machines and either on one
- the winding core is rolled up into transport rolls or packed in boxes in a zigzag fold.
- a reversing gear is normally used in the manufacture of the transport rollers used (see Fig. 1) so that the SMC machine does not need to be stopped (see e.g. EP-A-0 327 048).
- the reversing gear consists of a rocker 1, on which two empty transport rollers 2 are arranged, which are driven by a motor 3a. If the first role you Has reached the target weight, the SMC web 4 is cut and the rocker 1 tilts, driven by the motor 3b, the second transport roller 2 in the filling position. The SMC web 4 is then placed on the winding core of the second transport roll placed (see Fig. 2) and the filled transport roll removed and on Metal frame set (see Fig. 3). An empty transport roll is then opened the reversing gear put on. With these reversing gearboxes Transport rollers are therefore constantly being changed without interrupting production.
- the metal frame Fig. 3 which receives the transport rollers, is on 2 to 4 Transport rollers designed, but generally on 4.
- the total weight of the SMC mounted on the frame is 800 to 1600 kg 2 to 4 rolls.
- the invention has for its object a winding device according to the Improve the preamble of claim 1 so that even heavier transport rollers can be wrapped in a simple manner with a small space requirement.
- the drive for the transport rollers during the winding process is usefully through an encoder arranged on the machine for producing the SMC web controlled.
- an empty transport roll arranged if necessary is moved from an actuating cylinder to the filling position. Because the transport roll on a frame is arranged, the entire frame is moved. Preferably points the feeder has a cutter for cutting the web.
- the diameter of the Core of the transport rolls between 400 and 600 mm.
- Figures 1 and 2 show a reversing gear according to the prior art, such as already explained in the introduction to the description.
- Fig. 3 shows an associated Metal frame on which the transport rollers 2 are stored.
- Fig. 4 illustrates the winding system according to the invention.
- Reference numeral 12 is a known machine for producing an SMC web 4 designated.
- two frames 5 are arranged on which there is a transport roller 2 each.
- the frames 5 are provided with runners 16, so that they can be easily moved.
- Transport rollers 2 On the racks 5 are Transport rollers 2 rotatably mounted on rolling elements 10.
- the Transport rollers 2 side cheeks 9 on.
- the transport rollers 2 have a width of preferably 1.50 m and the diameter the winding core is at least 400 mm and is preferably between 400 and 600 mm.
- This Feed device 8 is assigned a cutting device 15 with which the SMC web 4 can be cut off.
- the transport rollers 2 are driven by a drive 11, the one of the Machine 12 arranged encoder 13 is controlled.
- Fig. 4 shows how the transport roller 2a is being wound. If those Transport roller 2a has reached its target weight, the cutting device 15 cuts the SMC lane 4 from. The actuating cylinder 14 then moves the empty transport roller 2b in the filling position and the SMC web 4 is on the winding core 7 of this Transport roller 2b placed. It is advantageous that the actuating cylinder 14 has two Transport rollers 2a, 2b moves at the same time. So when moving the empty one Transport roller 2b also simultaneously the full transport roller 2a in a storage position postponed.
Abstract
Description
Die Erfindung betrifft eine Aufwickelvorrichtung für Bahnen aus SMC auf Transportrollen.The invention relates to a winding device for webs SMC on transport rollers.
SMC (sheet moulding compound) sind bekannte duroplastische Compoundmassen, die in Form von dünnen Platten vorliegen und im Preßverfahren geformt werden (siehe z.B. US-A-5 601 770).SMC (sheet molding compound) are known thermosetting compound materials, which are in the form of thin plates and are formed in the pressing process (see e.g. US-A-5 601 770).
Das SMC wird mit herkömmlichen Maschinen hergestellt und entweder auf einen Wickelkern zu Transportrollen aufgerollt oder zickzackgefaltet in Kisten verpackt.The SMC is manufactured with conventional machines and either on one The winding core is rolled up into transport rolls or packed in boxes in a zigzag fold.
Bei der Herstellung der Transportrollen wird normalerweise ein Wendegetriebe eingesetzt (siehe Fig. 1), damit die SMC-Maschine nicht gestoppt zu werden braucht (siehe z.B. EP-A-0 327 048).A reversing gear is normally used in the manufacture of the transport rollers used (see Fig. 1) so that the SMC machine does not need to be stopped (see e.g. EP-A-0 327 048).
Das Wendegetriebe besteht aus einer Schwinge 1, auf der zwei leere Transportrollen
2 angeordnet sind, die von einem Motor 3a angetrieben sind. Wenn die erste Rolle ihr
Sollgewicht erreicht hat, wird die SMC-Bahn 4 geschnitten und die Schwinge 1 kippt,
vom Motor 3b angetrieben, die zweite Transportrolle 2 in die Füllposition.
Anschließend wird die SMC-Bahn 4 auf den Wickelkern der zweiten Transportrolle
gelegt (siehe Fig. 2) und die gefüllte Transportrolle abgenommen und auf ein
Metallgestell gesetzt (siehe Fig. 3). Eine leere Transportrolle wird anschließend auf
das Wendegetriebe aufgesetzt. Bei diesen Wendegetrieben werden die
Transportrollen daher ständig und ohne Produktionsunterbrechung gewechselt.The reversing gear consists of a rocker 1, on which two
Das Metallgestell Fig. 3, das die Transportrollen aufnimmt, ist auf 2 bis 4 Transportrollen ausgelegt, im allgemeinen jedoch auf 4.The metal frame Fig. 3, which receives the transport rollers, is on 2 to 4 Transport rollers designed, but generally on 4.
Das Gesamtgewicht des auf dem Gestell gelagerten SMC beträgt 800 bis 1600 kg bei
2 bis 4 Rollen. The total weight of the SMC mounted on the frame is 800 to 1600
Das beschriebene System weist verschiedene Nachteile auf:
- Wickeln um einen Kern
- Ablagen der Transportrolle auf einem Metallgestell
- Wrap around a core
- Storage of the transport roll on a metal frame
Der Erfindung liegt die Aufgabe zugrunde, eine Aufwickelvorrichtung nach dem Oberbegriff des Anspruch 1 so zu verbessern, daß auch schwerere Transportrollen bei geringem Platzbedarf auf einfache Weise bewickelt werden können.The invention has for its object a winding device according to the Improve the preamble of claim 1 so that even heavier transport rollers can be wrapped in a simple manner with a small space requirement.
Erfindungsgemäß wird diese Aufgabe dadurch gelöst, daß
- jede Transportrolle auf einem einzelnen transportablen Gestell drehbar gelagert ist,
- daß die Transportrollen seitliche Wangen aufweisen und auf den Gestellen auf Rollkörpern gelagert sind, und
- daß der Durchmesser des Wickelkerns der Transportrollen mindestens 400 mm beträgt.
- each transport roller is rotatably mounted on a single transportable frame,
- that the transport rollers have side cheeks and are mounted on the frames on rolling elements, and
- that the diameter of the winding core of the transport rollers is at least 400 mm.
Dies hat den Vorteil, daß auch sehr schwere Transportrollen auf einfache Weise bewickelt werden können. Der Platzbedarf ist erheblich verringert. This has the advantage that even very heavy transport rollers in a simple manner can be wound. The space requirement is significantly reduced.
Der Antrieb für die Transportrollen beim Aufwickelvorgang ist sinnvollerweise durch einen an der Maschine zum Herstellen der SMC-Bahn angeordneten Geber gesteuert.The drive for the transport rollers during the winding process is usefully through an encoder arranged on the machine for producing the SMC web controlled.
In vorteilhafter Ausgestaltung ist unterhalb der Zuführvorrichtung für die Bahn neben der aufwickelnden Transportrolle eine leere Transportrolle angeordnet, die bei Bedarf von einem Stellzylinder in die Füllposition verschoben wird. Da die Transportrolle auf einem Gestell angeordnet ist, wird das gesamte Gestell verschoben. Bevorzugt weist die Zuführvorrichtung eine Schneidvorrichtung zum Abschneiden der Bahn auf.In an advantageous embodiment is next to the feed device for the web the winding transport roll an empty transport roll arranged if necessary is moved from an actuating cylinder to the filling position. Because the transport roll on a frame is arranged, the entire frame is moved. Preferably points the feeder has a cutter for cutting the web.
In bevorzugter erfindungsgemäßer Ausführungsform liegt der Durchmesser des Wickelkerns der Transportrollen zwischen 400 und 600 mm.In a preferred embodiment according to the invention, the diameter of the Core of the transport rolls between 400 and 600 mm.
Weitere Merkmale der Erfindung ergeben sich aus den Figuren, die nachfolgend beschrieben sind.Further features of the invention result from the figures that follow are described.
Die Figuren 1 und 2 zeigen ein Wendegetriebe nach dem Stand der Technik, wie
schon in der Beschreibungseinleitung erläutert. Fig. 3 zeigt ein zugehöriges
Metallgestell auf dem die Transportrollen 2 gelagert werden.Figures 1 and 2 show a reversing gear according to the prior art, such as
already explained in the introduction to the description. Fig. 3 shows an associated
Metal frame on which the
Fig. 4 veranschaulicht das erfindungsgemäße Aufwickelsystem. Mit dem
Bezugszeichen 12 ist eine bekannte Maschine zum Herstellen einer SMC-Bahn 4
bezeichnet. Neben dieser Maschine 12 sind zwei Gestelle 5 angeordnet, auf denen
sich jeweils eine Transportrolle 2 befindet. Die Gestelle 5 sind mit Kufen 16 versehen,
so daß sie sich leicht verschieben lassen. Auf den Gestellen 5 sind die
Transportrollen 2 auf Rollkörpern 10 drehbar gelagert. Hierzu weisen die
Transportrollen 2 seitliche Wangen 9 auf.Fig. 4 illustrates the winding system according to the invention. With the
Die Transportrollen 2 haben eine Breite von bevorzugt 1,50 m und der Durchmesser
des Wickelkerns beträgt mindestens 400 mm und liegt bevorzugt zwischen 400 und
600 mm.The
Nachdem die SMC-Bahn 4 die Maschine 12 verlassen hat, gelangt sie zu einer
Zuführvorrichtung 8, die oberhalb der Transportrollen 2 angeordnet ist. Dieser
Zuführvorrichtung 8 ist eine Schneidvorrichtung 15 zugeordnet, mit der die SMC-Bahn
4 abgeschnitten werden kann.After the SMC
Die Transportrollen 2 werden von einem Antrieb 11 angetrieben, der von einem an der
Maschine 12 angeordneten Geber 13 gesteuert ist.The
Fig. 4 zeigt, wie gerade die Transportrolle 2a bewickelt wird. Wenn diese
Transportrolle 2a ihr Sollgewicht erreicht hat, schneidet die Schneidvorrichtung 15 die
SMC-Bahn 4 ab. Anschließend verschiebt der Stellzylinder 14 die leere Transportrolle
2b in die Füllposition und die SMC-Bahn 4 wird auf den Wickelkem 7 dieser
Transportrolle 2b gelegt. Vorteilhaft ist, daß der Stellzylinder 14 jeweils zwei
Transportrollen 2a, 2b gleichzeitig verschiebt. So wird beim Verschieben der leeren
Transportrolle 2b auch gleichzeitig die volle Transportrolle 2a in eine Lagerposition
verschoben.Fig. 4 shows how the
Mit dieser Aufwickelvorrichtung lassen sich einfach 1600 kg-Rollen herstellen.With this rewinder, 1600 kg rolls can be easily produced.
Die Vorteile sind:
Wenn beispielsweise 1600-kg-Rollen mit einem herkömmlichen Walzenwendesystem und einer SMC-Breite von 1,50 m hergestellt werden sollen, würden sich die folgenden Vergleichswerte ergeben: If, for example, 1600 kg rolls are to be produced with a conventional roll turning system and an SMC width of 1.50 m, the following comparison values would result:
Claims (5)
- A reeling system for webs (4) of SMC (sheet moulding compound), wherein the reeling system is arranged downstream of a machine (12) for producing an SMC web (4) and reels the finished SMC web onto conveying reels (2), wherein the reeling system is associated with a feed device (8), which conveys the SMC web from the machine for producing the SMC web to the conveying reels (2) of the reeling system, and wherein the conveying reel (2) to be wound is arranged beneath the feed device (8) of the reeling system and the axes of the conveying reels (2) are arranged in the horizontal direction, characterised in thateach conveying reel (2) is mounted rotatably on an individual transportable frame (5),the conveying reels (2) comprise lateral cheeks (9) and are mounted on the frames (5) on rolling members (10), andthe diameter of the reel core (7) of the conveying reels (2) amounts to at least 400 mm.
- A reeling system according to claim 1, characterised in that a drive (11) is provided for the conveying reels (2), which is controlled by a sensor (13) arranged on the machine (12) for producing the SMC web (4).
- A reeling system according to claim 1 or claim 2, characterised in that beneath the feed device (8) for the web (4) next to the conveying reel (2a) being wound there is arranged an empty conveying reel (2b), which is moved into the filling position by an adjusting cylinder (14) when required.
- A reeling system according to one of the preceding claims, characterised in that the feed device (8) comprises a cutting device (15) for severing the web (4).
- A reeling system according to one of the preceding claims, characterised in that the diameter of the reel core (7) of the conveying reels (2) is between 400 and 600 mm.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19913031 | 1999-03-23 | ||
DE19913031 | 1999-03-23 | ||
DE19919052A DE19919052A1 (en) | 1999-03-23 | 1999-04-27 | Winding system for webs made of thermosetting compound materials |
DE19919052 | 1999-04-27 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1038814A2 EP1038814A2 (en) | 2000-09-27 |
EP1038814A3 EP1038814A3 (en) | 2002-01-02 |
EP1038814B1 true EP1038814B1 (en) | 2004-06-02 |
Family
ID=26052533
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00105168A Expired - Lifetime EP1038814B1 (en) | 1999-03-23 | 2000-03-11 | Winding system for webs of duroplastic compound |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1038814B1 (en) |
AT (1) | ATE268305T1 (en) |
DK (1) | DK1038814T3 (en) |
ES (1) | ES2219218T3 (en) |
PT (1) | PT1038814E (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007018921A1 (en) | 2007-04-19 | 2008-10-30 | Polynt Gmbh | Method for stocking flat, sheet-like semi-finished products and supply reel for flat, sheet-shaped semi-finished products |
CN112374275A (en) * | 2020-10-21 | 2021-02-19 | 张家港市帝达机械有限公司 | Automatic coreless winding machine |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3103332A (en) * | 1960-12-01 | 1963-09-10 | Westinghouse Electric Corp | Foot construction |
EP0327048A2 (en) * | 1988-02-04 | 1989-08-09 | Takeda Chemical Industries, Ltd. | Winding apparatus for sheet-shaped molding material |
US5601770A (en) * | 1995-09-29 | 1997-02-11 | Airtech International, Inc. | Method for producing sheet molding compounds utilizing a multilayered, multistructured, multipolymer release / barrier film |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1169923A (en) * | 1957-03-21 | 1959-01-07 | Dunlop Sa | Method and device for storing and stabilizing strips of rubber or the like |
DE3216942A1 (en) * | 1982-05-06 | 1983-11-10 | Bastian Wickeltechnik GmbH, 4815 Schloß Holte-Stukenbrock | METHOD AND ARRANGEMENT FOR WINDING FILM COATINGS |
ZA841682B (en) * | 1983-05-09 | 1984-10-31 | Firestone Tire & Rubber Co | Roller centering apparatus |
US4489900A (en) * | 1983-08-01 | 1984-12-25 | Krantz America, Inc. | Apparatus for automatically cutting and winding sheet material |
JPS61111261A (en) * | 1984-10-31 | 1986-05-29 | Bridgestone Corp | Storing device for rubberlike long substance |
JP2622986B2 (en) * | 1988-04-19 | 1997-06-25 | 株式会社ブリヂストン | Feeding device for belt-shaped members |
DD287926B5 (en) * | 1989-09-21 | 1995-12-14 | Textilmaschinenbau Gera Gmbh | Method and device for the continuous winding of webs on docks |
JPH04371441A (en) * | 1991-06-18 | 1992-12-24 | Bridgestone Corp | Band-like member winder |
-
2000
- 2000-03-11 DK DK00105168T patent/DK1038814T3/en active
- 2000-03-11 ES ES00105168T patent/ES2219218T3/en not_active Expired - Lifetime
- 2000-03-11 EP EP00105168A patent/EP1038814B1/en not_active Expired - Lifetime
- 2000-03-11 AT AT00105168T patent/ATE268305T1/en not_active IP Right Cessation
- 2000-03-11 PT PT00105168T patent/PT1038814E/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3103332A (en) * | 1960-12-01 | 1963-09-10 | Westinghouse Electric Corp | Foot construction |
EP0327048A2 (en) * | 1988-02-04 | 1989-08-09 | Takeda Chemical Industries, Ltd. | Winding apparatus for sheet-shaped molding material |
US5601770A (en) * | 1995-09-29 | 1997-02-11 | Airtech International, Inc. | Method for producing sheet molding compounds utilizing a multilayered, multistructured, multipolymer release / barrier film |
Also Published As
Publication number | Publication date |
---|---|
EP1038814A2 (en) | 2000-09-27 |
PT1038814E (en) | 2004-09-30 |
ATE268305T1 (en) | 2004-06-15 |
DK1038814T3 (en) | 2004-08-16 |
ES2219218T3 (en) | 2004-12-01 |
EP1038814A3 (en) | 2002-01-02 |
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