EP2511207B1 - Device for intermediate storage of flat products, in particular printed products, which can be coiled in a scale assembly, and method for operating such a device - Google Patents
Device for intermediate storage of flat products, in particular printed products, which can be coiled in a scale assembly, and method for operating such a device Download PDFInfo
- Publication number
- EP2511207B1 EP2511207B1 EP20120164179 EP12164179A EP2511207B1 EP 2511207 B1 EP2511207 B1 EP 2511207B1 EP 20120164179 EP20120164179 EP 20120164179 EP 12164179 A EP12164179 A EP 12164179A EP 2511207 B1 EP2511207 B1 EP 2511207B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- temporary storage
- storage device
- products
- section
- flat products
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/28—Feeding articles stored in rolled or folded bands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/006—Winding articles into rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/58—Article switches or diverters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/66—Advancing articles in overlapping streams
- B65H29/6654—Advancing articles in overlapping streams changing the overlapping figure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/34—Modifying, selecting, changing direction of displacement
- B65H2301/342—Modifying, selecting, changing direction of displacement with change of plane of displacement
- B65H2301/3423—Modifying, selecting, changing direction of displacement with change of plane of displacement by travelling an angled curved path section for overturning and changing feeding direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/419—Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means
- B65H2301/4192—Winding, unwinding from or to storage, i.e. the storage integrating winding or unwinding means for handling articles of limited length in shingled formation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4471—Grippers, e.g. moved in paths enclosing an area
- B65H2301/44712—Grippers, e.g. moved in paths enclosing an area carried by chains or bands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/20—Belts
- B65H2404/25—Driving or guiding arrangements
- B65H2404/254—Arrangement for varying the guiding or transport length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/20—Belts
- B65H2404/26—Particular arrangement of belt, or belts
- B65H2404/269—Particular arrangement of belt, or belts other arrangements
- B65H2404/2693—Arrangement of belts on movable frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1932—Signatures, folded printed matter, newspapers or parts thereof and books
Definitions
- the present invention relates to the field of transport and storage of sheet products, in particular in the context of print finishing. It relates to a device for temporarily storing in a flake arrangement aufwickelbaren, sheet products according to the preamble of claim 1. It further relates to a method for operating such a device.
- winding stations For temporary storage in a space-saving, flexible, manageable and fast-working way winding stations have proven in which the incoming in a scale flow printed products for intermediate storage to form a roll wound on a winding core and unwound for removal again. If the winding of the printed products formed in a winding station has reached a maximum diameter, the storage capacity of this winding station is exhausted. In order to take up further printed products, either a new roll must be started in the same winding station, or the incoming shingled stream of the printed products must be diverted to another winding station. Conversely, when the winding of a winding station is completely unwound during the removal, the empty roll must be in the same winding stations against a full Wickel be exchanged, or it is switched to another winding station with a full winding.
- first winding stations for the storage of printed products at the same time and without mutual interference while printing products are stored out of second winding stations, and vice versa.
- the selection of the individual buffer and stack route is done by on the feeder conveyor section and removal path stationarily arranged, associated points arrangements, with which the storage and retrieval and the cross connection between opposite winding stations is switched.
- the disadvantage of this stacking device among other things, the equipment and space required due to the winding stations used in pairs.
- a device for the processing of printed products in which a processing station is preceded by a product memory with two storage units for winding supplied as shingled printed products.
- the printed products enter the storage units via a feed path, wherein the feed path has a curved feed section.
- Outsourcing from the individual storage units takes place via a straight-ahead storage line to the processing station.
- a turnout can be used.
- an increased expenditure on equipment is necessary because the transitions between supply lines and discharge lines as well as the connecting sections leading to the storage units are to some extent hard-wired.
- a method and a device for transferring printed products obtained in at least one continuous stream to the supply lines of at least two processing stations are known. So that the distribution of the resulting stream can be carried out as continuously as possible and optimally adapted to the needs of the processing stations, the stream is guided such that it crosses the supply routes, wherein at the intersection of the stream at least temporarily supplied to a memory, while at the same intersection point printed products simultaneously be transferred from the memory via a transfer point of the feed.
- a twin winding frame is present in the region of each intersection, each carrying two reels. The winding frames are displaceable along the feed path, so that each one of the winding can be aligned with one of the conveyors used, in which case the other winding is aligned to one of the transfer points at the respective intersection.
- a device for rotating a stream of overlapping printed products about a vertical axis.
- a stream of printed products is guided on a conveyor to a 90 ° deflection.
- the printed products are received by a switch and guided on a belt, the printed products are stored temporarily on a winding station.
- the switch is switched and passed the stream of printed products from the winding station to a 90 ° deflection and a conveyor. The original end of the stream of printed products has become the head of the stream of printed products.
- the invention is based on a device for temporarily storing flat products that can be wound up in a flake arrangement, in particular printed products, which intermediate storage device has a plurality of substantially adjacent winding stations to which the products to be temporarily stored are supplied for winding on connecting lines or of which the temporarily stored products be discharged after unwinding on the links, and at least one feed line and at least one discharge line, which intersect the links at predetermined crossing points. It is characterized in that on the connecting lines transfer devices are arranged movable, which connect either at the crossing points, the links with the at least one feed line or the at least one discharge line for transferring the sheet products between the routes.
- the movable transfer devices it is possible, as required, to "activate" one of the basically existing crossing points by transferring transfer devices to these intersection points in order to temporarily establish an actual transfer path between the intersecting sections.
- devices for transferring the products can be saved at the unneeded "passive" crossing points, which contributes to a reduction in the expenditure on equipment.
- the matrix-like configuration of the device used for this purpose is compact and space-saving.
- An embodiment of the temporary storage device is characterized in that the connecting sections are arranged parallel to one another, that the at least one feed section and the at least one discharge line run parallel to one another, that the sections intersect at right angles in the manner of a matrix, and that in the transfer devices the flat products are each deflected by 90 °.
- the winding stations are combined with their connecting lines in pairs.
- a further embodiment of the temporary storage device according to the invention is characterized in that the transfer devices can be moved individually and independently of one another, and that a controllable drive motor is provided in each case for moving the transfer devices. This allows a particularly high flexibility in operation.
- controllable drive motor is in each case arranged stationarily on the connecting path and is operatively connected by means of force transmission means with the associated transfer device.
- the power transmission means may in particular comprise a drive chain.
- conveying means for transporting the flat products on the first paths between the transfer devices and the winding stations are provided along the connecting sections.
- the conveying means comprise in the longitudinal direction of the connecting lines circulating conveyor belts, wherein for reversing the transport direction, the running direction of the conveyor belts is reversible.
- the conveyor belts are guided on rollers by the transfer devices.
- a secure transport with limited effort is achieved in that, according to another embodiment, two parallel conveyor belts are provided per link.
- means for transporting the sheet-like products through the transfer device between the connecting sections and the at least one feed section or the at least one discharge section are provided within the transfer devices.
- the means for transporting the sheet-like products through the transfer device each comprise a transport means and a pressure means, between which the flat products are transported horizontally.
- the means of transport is driven, while the contact pressure rests on the sheet-like products and is passively moved.
- the two means form a passing through the transfer device through transport path, which is designed as a twisted space curve in the manner of a loop.
- Another embodiment is characterized in that the transport means is driven in each case via a force transmission means revolving along the connecting line, into which force transmission means the transfer device is looped.
- the power transmission means may in particular be a drive belt.
- the power transmission means or the drive belt is driven by a coupling device of and synchronously with the associated winding station. In this way, there is a simple synchronization between the winding station and transfer device while saving additional drive and control means.
- the conveying means for transporting the flat products on the connecting lines can be driven by a coupling device of and synchronously with the associated winding station.
- the flexibility of the intermediate storage can be increased in a simple manner by providing a plurality of supply lines and / or discharge lines.
- the intermediate stations can be designed to change the position of the flat products to each other in the scale flow.
- the intermediate stations may have an additional input for feeding additional flat products via an adjacent feeder.
- the intermediate stations may have different output paths for the same reason.
- the inventive method for operating a temporary storage device is characterized in that for winding brought over a selected feed line flat products in a selected winding station belonging to the selected winding station transfer device on the associated to the selected winding station connection path to the intersection of the selected Feeding distance is moved with the belonging to the selected winding station connecting path, and that for discharging unwound in the selected winding station flat products via a selected discharge path, the associated transfer device is moved to the intersection of the selected discharge path with belonging to the selected winding station connecting path and the transport direction of the flat products in the associated transfer device and on the connecting line is reversed.
- Fig. 1 is shown in plan view from above a first embodiment of a buffer device according to the invention.
- the buffer device 10 of the Fig. 1 comprises a total of four winding stations D1-D4, which are arranged in pairs parallel to each other.
- the flat products arriving in dandruff formation are wound in a manner known per se onto an angle core 15 to form a winding 16 and temporarily stored in the form of the roll 16.
- the winding cores 15 and winding 16 are each rotatably mounted in the winding stations D1-D4 about an axis, wherein the axes of the various winding stations are arranged parallel to each other.
- the winding stations D1-D4 are all connected to the storage and retrieval of the products from the same side via parallel connecting lines 14 with the remaining parts of the buffer device 10.
- a feed section 11 runs parallel to the connecting sections 14, and a discharge section 12 runs parallel to the feed section 11.
- the feed section 11 is designed as a circulating, belt-like transport mechanism (see also FIG Fig. 3 ), via which the products to be stored are introduced in the form of a scale flow and optionally on the connecting lines 14 be diverted and transferred.
- the transfer takes place in the lower return of the feed section 11, in which at the intersections between the feed section 11 and the underlying connecting sections 14 lowerable sections or other switches are provided, via which the scale flow can be transferred at this point to each underlying connection path 14 ,
- For the actual transfer of the products transfer devices 13 are provided (see also Fig. 8 and 9 ), which will be discussed later.
- the feed section 11 can be supplied, for example via a conveyor TR1, for example in the form of a known Klammertransporteurs, with the sheet products.
- a conveyor TR1 for example in the form of a known Klammertransporteurs, with the sheet products.
- the feed dog TR1 as in Fig. 3 shown, over a certain distance parallel over the feed line 11 along and sets (by opening the brackets) from the products on the feed line 11 in imbricated formation.
- the discharge line 12 is guided across the connecting lines 14.
- the products (unwound) unwound from a reel 16 in one of the reeling stations D1-D4 can be further transported to a processing station 22 for further processing, which is formed in the example shown as a known insertion drum.
- the products are transported in the form of a scale flow, the products may have a different scale arrangement than on the Zuliterange 11. If the products, for example, along a folded edge folded sheet is, with the folded edge first one of Winding stations D1-D4 are supplied to the sheets are transported in the scale flow of the discharge line 12 with the folded edge to the rear or the flower first on.
- the products are introduced at the end of the discharge line 12 in an intermediate station 17, in which a corresponding Rearrangement of the scale formation is made.
- the intermediate station 17 can in particular be assigned a feed device 18 (eg of the type known in the market "JetFeeder" of the present applicant) (see also FIG Fig. 5 and 6 ), from which other products can be entered into the processing process from outside.
- the rearranged products coming from the intermediate station 17 are input to the processing station 22 via a deflecting device 19 and a corresponding feeding device 21.
- the four parallel links 14 and the intersecting feed section 11 and the down link 12 form a 2x4 matrix with 2 rows and 4 columns and a total of 8 intersection points.
- This configuration makes it possible to wind products in a first winding station for temporary storage on a winding 16, while at the same time unwound in an other, second winding station of an existing winding 16 products and thus be stored out.
- the first winding station is connected by the associated transfer device 13 on the associated link 14 to the feed line 11, while the second winding station is connected by the associated transfer device 13 on the associated link 14 with the discharge line 12.
- the transport directions of the two transfer devices 13 and connecting lines 14 are in each case opposite.
- the associated transfer device 13 is moved on its connecting path 14 from the point of intersection with the supply line 11 to the intersection point with the discharge line 12, ie moves spatially. At the same time, the transport direction in the transfer device 13 and on the connecting path 14 is reversed.
- the associated transfer device 13 is moved on its connecting path 14 from the point of intersection with the discharge line 12 to the point of intersection with the feed line 11. At the same time, the transport direction in the transfer device 13 and on the connecting path 14 is reversed.
- the transfer devices 13 are arranged movable on their associated links 14.
- a motor drive (drive motor 38 in FIG Fig. 8 ), which is arranged on the winding station facing the end of the connecting path 14.
- the power transmission takes place, for example, via a chain running along the connecting path 14 into which the transfer device 13 is looped.
- the transfer device 13 itself is slidably mounted on the top of the displacement section 14 on rails or by means of linear guides.
- the method or movement of the transfer devices 13 can be done by these are moved directly or else by means of separately driven vehicles. Their different working positions can be specified by mechanical positioning means, by sensors or by appropriately controlled linear drives. In complex devices, e.g. because of constructive and / or logistical conditions, preferably spatially not purely linear movements between the different working positions of the transfer devices in the invention are possible.
- Fig. 2 a 6x4 matrix shown, in which six winding stations D1-D6 are arranged in pairs and parallel to each other and each with two feed lines 11 a, b and two discharge lines l2a, b can be selectively connected.
- buffer device 20 In the Fig. 2 shown buffer device 20 'in turn has per link 14 a movable on this route transfer device 13, so that a total of six transfer devices are available.
- Each of the six transfer devices 13 is movable on its connecting path 14 between four crossing points, which are formed by the connecting path 14 and the two transverse feed lines 11 a, b and two transverse discharge lines 12 a, b.
- products can be simultaneously stored in two different winding stations via the two feed lines 11a, b and products can be stored out of two other winding stations via the two discharge lines 12a, b.
- the two feed lines 11 a, b are supplied by associated conveyors TR1 and TR2 with the products to be stored, while at the end of each of the discharge lines 12a, b respectively a combination of an intermediate station 17a, b and a feeder 18a, b is arranged.
- the products are forwarded via deflecting devices 19a, b and feeding devices 21a, b to a subsequent processing station 22.
- Fig. 3 is shown in a perspective view, a latching device 20, resulting from the device of Fig. 2 thereby results that the additional winding stations D5 and D6 as well as the processing station 22, the feeders 21a, b and the deflection devices 19a, b are omitted.
- the feed lines 11a, b are designed as circulating transport means and the delivery of the products takes place at the crossing points in the lower return via lowerable sections.
- connection between the ends of the discharge lines 12a, b and the entrances of the intermediate stations 17a, b takes place via transport paths which have the shape of a space curve twisted in the manner of a "partial looping" and a 90 ° change in direction of the scale flow enable. Comparable transport routes or space curves are arranged in the transfer devices 13. Finally, it can also be seen that the transporters TR1 and TR2 extend above the supply lines 11a, b for a distance and deliver the products to the supply lines 11a, b there.
- the central component of the intermediate station 17 is a device for rearranging, which comprises a feed section 23, a transfer station 24, a removal device 26 and a discharge line 28.
- the incoming scale flow of the products passes via the feed line 23 to the transfer station 24, where it forms an intermediate stack of products, from the puller 26 pulls the products in the opposite direction one after the other and discharges via the discharge line 28 to the outside, the transport direction of the individual products is reversed ,
- the intermediate station 17 of the Fig. 4 also has a conveyor line 25, which leads from another (opposite) input to the extractor around and can be connected via a switch 27 with either the discharge line 28 or with another discharge line 29.
- the purpose and advantage of the conveyor line 25 results from the Fig. 5 showing a configuration in which a feed device 18 is connected to the intermediate station 17 such that the products supplied by the feed device 18 can be transferred directly to the conveyor line 25 (see Fig. 5 ).
- additional or other products that are present at the feed device 18, for example in the form of a stack 31 and are withdrawn from the stack by means of a puller 32, via the conveyor line 25 and the discharge line 28 in the processing process, as in Fig. 1 is exemplified introduced.
- Fig. 5 With the configuration of Fig. 5 But can also be realized by switching the switch 27, an operating mode in which additionally supplied products are discharged via the discharge line 29 as a scaly formation elsewhere ( Fig. 6 ).
- One of these possibilities is to transport the products via the discharge line 29 on the discharge line 12 (FIG. Fig. 1 ) or 12a ( Fig. 2 ), which is operated in reverse transport direction and the products to a winding station (D2 in Fig. 1 or D1 in Fig. 2 ) (solid, right - turning arrows in Fig. 1 . 2 ). In this way, separately input products from outside can be wound up and temporarily stored in a winding station.
- the intermediate station 17 of the Fig. 4 can also be used according to Fig. 7 the rearranged products with appropriate position of the switch 27 via corresponding conveyor lines 33 and 34 of a collection line 35, where it is assembled with other products to more complex printed products.
- a collection line is the Applicant's device known as "FlyStream".
- Suitable embodiments of such transfer devices 13a, b are in the Fig. 8 and 9 shown.
- Fig. 8 shows two immediately adjacent to each other, each other parallel links 14a and 14b.
- Each of the two connecting sections 14a, b has two continuous conveyor belts 37a-d extending over the entire length. From the connection section 14b is in Fig. 8 only one of the conveyor belts, 37c shown.
- the second conveyor belt has been omitted in order to provide an unobstructed view of a drive belt 36b arranged between the two conveyor belts, which is responsible for driving the transport mechanism in the associated transfer device 13b.
- On the other connecting path 14a a corresponding drive belt 36a between the two conveyor belts 37a and 37b is present.
- the drive belts 36a, b are preferably formed as a toothed belt, but can also be replaced by other elements such as chains.
- the conveyor belts 37a-d and the drive belts 36a, b for the transfer devices 13a, b are preferably driven by a mechanical coupling (eg a cardan shaft) from a main drive accommodated in the respective winding station D1-D4, which at the same time winds the reel during winding and unwinding drives and controls.
- a mechanical coupling eg a cardan shaft
- the winding or unwinding process in the winding station and the transport process on the connecting path and in the transfer device always run synchronously.
- the two transfer devices 13a and 13b are respectively arranged on the connecting paths 14a and 14b in the manner of a carriage on two parallel rails 44a, b and 44c, d (FIG. Fig. 9 ) movably mounted and guided.
- the transfer devices 13a, b are each moved by means of a drive motor 38 arranged at the end of the connecting lines 14a, b via a chain drive.
- a deflection 40a and 40b is formed, which has the shape of a self-represented space curve in the manner of a looping and deflected to be transferred scale flow of the products by 90 ° and thereby.
- the deflection route 40a, b bridges a difference in height which exists between the connecting sections 14a, b and the conveying paths 11, 11a, b extending transversely over them and discharge lines 12, 12a, b.
- the deflection paths 40a, b are each formed by one of the space curve following row of rollers 45, over which a driven transport 41 runs.
- the transport means 41 is connected via two parallel drive axles 39 and 43, which are operatively connected to each other via a belt drive 46 ( Fig. 9 ), driven by the drive belt 36a, b.
- a contact pressure means 42 adhere to the deflection path 40a, b.
- the pressing means 42 which does not have its own drive, presses in this way go on the deflection line 40a, b transported imbricated flow to the transport means 41, so that the imbricated flow of the products between the two belts 41 and 42 is guided safely.
- parallel running support strips 47a, b on both sides of the roller conveyor formed by the rollers 45 Fig. 8 ) arranged.
- connection part 48 (FIG. Fig. 8 ), with which the connection of the deflection 40 and 40a, b and thus the transfer device 13a, b to one of the supply lines 11 and 11a, b or discharge lines 12 and 12a, b can be made.
- the connecting part 48 is designed to be movable in the vertical direction, which can be realized for example by a hydraulic or pneumatic adjusting mechanism.
- Both the conveyor belts 37a-d in the connecting sections 14a, b and the lower belts 41 driven by the drive belts 36a, b can be reversibly operated in opposite directions, so that the connecting sections 14a, b and transfer devices 13a, b both during storage and during Storing the products make the connection between the winding stations D1-D4 and the feed lines 11, 11a, b and discharge lines 12, 12a, b.
- the described arrangement by which the products are transported and delivered in the form of flakes can also be used, under suitable operation, to densify the shingled stream by either shortening the distance between successive products or by pulling it apart by extending the same distance.
- Such a change in the scale current density is achieved in that the transport speed of the scale before and after the transfer between two routes is chosen differently: To stretch the scale, the transport speed after the transfer is higher, for upsetting it is lower.
- By turning the scale in the transfer device 13, 13a, b can be ensured that the foremost product in the scale always comes to lie lowermost. In particular, it is possible in this way to wind the scale in compacted form.
- the transfer device 13, 13a, b belonging to the selected winding station D1, the selected winding station D1, .., D4 associated link 14, 14a, b by means of the drive mechanism described above to the intersection of the selected feed section 11, 11a, b with the associated to the selected winding station D1, .., D4 connecting path 14, 14a, b emotional.
- the associated transfer device 13, 13a, b For discharging or extracting in the selected winding station D1, .., D4 unwound flat products on a selected discharge line 12, 12a, b, the associated transfer device 13, 13a, b to the intersection of the selected discharge line 12, 12a, b with the the selected winding station D1, .., D4 associated link 14, 14a, b moves and the transport direction of the scale flow of the products in the associated transfer device 13, 13 a, b and on the connecting line 14, 14 a, b reversed.
- the feed section 11, 11a, b and the discharge section 12, 12a, b may be advantageous to arrange the feed section 11, 11a, b and the discharge section 12, 12a, b not substantially at right angles to the connecting sections 14, 14a, b, but at a certain angle thereto.
- the transfer devices 13, 13a, b can be adapted with their space curves special needs and it can be achieved, for example, that the deflected by these transfer devices deflection - viewed in plan view - not 90 °, but, for example, only 70 ° cover.
- special arrangements in corresponding operating halls can be taken into account by such arrangements.
- the parallel feed lines 11, 11 a, b and discharge lines 12, 12 a, b have their entry and exit points at opposite ends. This allows for further variability of the cache device.
- a further variant of the invention uses transfer devices 13, 13a, b, which are not fixedly assigned to a winding station, but are movable between the lines of two winding stations (ie, for example, with a movement substantially parallel to the supply / discharge lines 11, 12 in FIG Fig. 1 ).
- a first and three further transfer devices (per supply / discharge line one) between the winding stations D5 and D6 back and forth to be movable.
- Such solutions may take account of the fact that the movement path is minimized if the distances of the supply and discharge lines 11 a, b and 12 a, b at a given arrangement in relation to the distance of the winding stations (the example D5, D6) significantly larger is.
- the transfer devices 13, 13a, b would have to be able to be decoupled from the connecting links 14, 14a, b in order to be able to change between the connecting links 14, 14a, b.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Discharge By Other Means (AREA)
- Replacement Of Web Rolls (AREA)
- Intermediate Stations On Conveyors (AREA)
Description
Die vorliegende Erfindung bezieht sich auf das Gebiet des Transports und der Lagerung von flächigen Erzeugnissen, insbesondere im Rahmen der Druckweiterverarbeitung. Sie betrifft eine Vorrichtung zum Zwischenspeichern von in einer Schuppenanordnung aufwickelbaren, flächigen Erzeugnissen gemäss dem Oberbegriff des Anspruchs 1. Sie betrifft weiterhin ein Verfahren zum Betrieb einer solchen Vorrichtung.The present invention relates to the field of transport and storage of sheet products, in particular in the context of print finishing. It relates to a device for temporarily storing in a flake arrangement aufwickelbaren, sheet products according to the preamble of claim 1. It further relates to a method for operating such a device.
Speziell in der Druckweiterverarbeitung müssen verschiedenartige Druckprodukte, Druckbogen, Beilagen, Flyer etc., wenn sie gedruckt worden sind, zunächst zwischengespeichert werden, um dann zur Zusammenstellung fertiger Druckprodukte, beispielsweise mit Beilagen versehenen Zeitungen, ausgespeichert zu werden.Especially in postpress, various types of printed products, printed sheets, supplements, flyers, etc., when printed, must first be cached to be then retrieved for the compilation of finished printed products, such as supplements provided with supplements.
Für die Zwischenspeicherung in platzsparender, flexibel handhabbarer und schnell arbeitender Weise haben sich Wickelstationen bewährt, in denen die in einem Schuppenstrom ankommenden Druckprodukte zur Zwischenspeicherung unter Bildung eines Wickels auf einen Wickelkern aufgewickelt und zum Ausspeichern wieder abgewickelt werden. Hat der in einer Wickelstation gebildete Wickel der Druckprodukte einen maximalen Durchmesser erreicht, ist das Speichervermögen dieser Wickelstation erschöpft. Um weitere Druckprodukte aufzunehmen, muss entweder in derselben Wickelstation ein neuer Wickel begonnen werden, oder der ankommende Schuppenstrom der Druckprodukte muss auf eine andere Wickelstation umgelenkt werden. Ist umgekehrt beim Ausspeichern der Wickel einer Wickelstation vollständig abgewickelt, muss in derselben Wickelstationen der leere Wickel gegen einen vollen Wickel ausgetauscht werden, oder es wird auf eine andere Wickelstation mit einem vollen Wickel umgeschaltet.For temporary storage in a space-saving, flexible, manageable and fast-working way winding stations have proven in which the incoming in a scale flow printed products for intermediate storage to form a roll wound on a winding core and unwound for removal again. If the winding of the printed products formed in a winding station has reached a maximum diameter, the storage capacity of this winding station is exhausted. In order to take up further printed products, either a new roll must be started in the same winding station, or the incoming shingled stream of the printed products must be diverted to another winding station. Conversely, when the winding of a winding station is completely unwound during the removal, the empty roll must be in the same winding stations against a full Wickel be exchanged, or it is switched to another winding station with a full winding.
Um derartige Wickelstationen als Zwischenspeicher optimal ausnutzen zu können, sollte es möglich sein, zu gleicher Zeit und ohne gegenseitige Störung erste Wickelstationen zum Einspeichern von Druckprodukten einzusetzen, während aus zweiten Wickelstationen Druckprodukte ausgespeichert werden, und umgekehrt.In order to be able to optimally utilize such winding stations as a buffer, it should be possible to use first winding stations for the storage of printed products at the same time and without mutual interference while printing products are stored out of second winding stations, and vice versa.
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Aus dem Stand der Technik bekannten Lösungen ist gemeinsam, dass sie, um eine flexible Zwischenspeicherung zu erreichen, einen vergleichsweise grossen apparativen Aufwand erfordern, der zugleich mit einem nicht unerheblichen Platzbedarf verbunden ist.From the prior art known solutions have in common that they require to achieve a flexible intermediate storage, a relatively large expenditure on equipment, which is also associated with a considerable space requirement.
Es ist daher eine Aufgabe der Erfindung, eine gattungsgemässe Vorrichtung zum Zwischenspeichern so auszubilden, dass sich bei verringertem Platzbedarf und apparativen Aufwand eine hohe Flexibilität im Betrieb ergibt.It is therefore an object of the invention to form a generic device for caching so that there is a high flexibility in operation with reduced space requirements and equipment expense.
Es ist weiterhin eine Aufgabe der Erfindung, ein Verfahren zum Betrieb einer solchen Vorrichtung anzugeben.It is a further object of the invention to provide a method of operating such a device.
Diese und andere Aufgaben werden durch die Merkmale der Ansprüche 1 und 22 gelöst.These and other objects are achieved by the features of
Die Erfindung geht aus von einer Vorrichtung zum Zwischenspeichern von in einer Schuppenanordnung aufwickelbaren, flächigen Erzeugnissen, insbesondere Druckprodukten, welche Zwischenspeicher-Vorrichtung eine Mehrzahl von im Wesentlichen nebeneinander angeordneten Wickelstationen aufweist, denen die zwischenzuspeichernden Erzeugnisse zum Aufwickeln auf Verbindungsstrecken zugeführt beziehungsweise von denen die zwischengespeicherten Erzeugnisse nach dem Abwickeln auf den Verbindungsstrecken abgeführt werden, sowie wenigstens eine Zuführstrecke und wenigstens eine Abführstrecke, welche die Verbindungsstrecken an vorgegebenen Kreuzungspunkten kreuzen. Sie zeichnet sich dadurch aus, dass auf den Verbindungsstrecken Übergabevorrichtungen verfahrbar angeordnet sind, welche wahlweise an den Kreuzungspunkten die Verbindungsstrecken mit der wenigstens einen Zuführstrecke oder der wenigstens einen Abführstrecke zur Übergabe der flächigen Erzeugnisse zwischen den Strecken verbinden.The invention is based on a device for temporarily storing flat products that can be wound up in a flake arrangement, in particular printed products, which intermediate storage device has a plurality of substantially adjacent winding stations to which the products to be temporarily stored are supplied for winding on connecting lines or of which the temporarily stored products be discharged after unwinding on the links, and at least one feed line and at least one discharge line, which intersect the links at predetermined crossing points. It is characterized in that on the connecting lines transfer devices are arranged movable, which connect either at the crossing points, the links with the at least one feed line or the at least one discharge line for transferring the sheet products between the routes.
Durch die verfahrbaren Übergabevorrichtungen können bedarfsorientiert einzelne der grundsätzlich vorhandenen Kreuzungspunkte "aktiviert" werden, indem Übergabevorrichtungen an diese Kreuzungspunkte verfahren werden, um dort zeitweise einen tatsächlichen Übergabeweg zwischen den sich kreuzenden Strecken herzustellen. Auf diese Weise lassen sich an den nicht benötigten "passiven" Kreuzungspunkten Vorrichtungen für die Übergabe der Erzeugnisse einsparen, was zu einer Reduzierung des apparativen Aufwandes beiträgt. Die dafür eingesetzte Matrix-artige Konfiguration der Vorrichtung ist kompakt und platzsparend.As a result of the movable transfer devices, it is possible, as required, to "activate" one of the basically existing crossing points by transferring transfer devices to these intersection points in order to temporarily establish an actual transfer path between the intersecting sections. In this way, devices for transferring the products can be saved at the unneeded "passive" crossing points, which contributes to a reduction in the expenditure on equipment. The matrix-like configuration of the device used for this purpose is compact and space-saving.
Eine Ausgestaltung der Zwischenspeicher-Vorrichtung ist dadurch gekennzeichnet, dass die Verbindungsstrecken parallel zueinander angeordnet sind, dass die wenigstens eine Zuführstrecke und die wenigstens eine Abführstrecke parallel zueinander verlaufen, dass die Strecken sich nach Art einer Matrix im rechten Winkel kreuzen, und dass in den Übergabevorrichtungen die flächigen Erzeugnisse jeweils um 90° umgelenkt werden.An embodiment of the temporary storage device is characterized in that the connecting sections are arranged parallel to one another, that the at least one feed section and the at least one discharge line run parallel to one another, that the sections intersect at right angles in the manner of a matrix, and that in the transfer devices the flat products are each deflected by 90 °.
Gemäss einer anderen Ausgestaltung der Erfindung sind die Wickelstationen mit ihren Verbindungsstrecken paarweise zusammengefasst.According to another embodiment of the invention, the winding stations are combined with their connecting lines in pairs.
Eine weitere Ausgestaltung der erfindungsgemässen Zwischenspeicher-Vorrichtung zeichnet sich dadurch aus, dass die Übergabevorrichtungen einzeln und unabhängig voneinander verfahrbar sind, und dass zum Verfahren der Übergabevorrichtungen jeweils ein steuerbarer Antriebsmotor vorgesehen ist. Hierdurch wird eine besonders hohe Flexibilität im Betrieb ermöglicht.A further embodiment of the temporary storage device according to the invention is characterized in that the transfer devices can be moved individually and independently of one another, and that a controllable drive motor is provided in each case for moving the transfer devices. This allows a particularly high flexibility in operation.
Vorzugsweise ist dabei der steuerbare Antriebsmotor jeweils ortsfest an der Verbindungsstrecke angeordnet und durch Kraftübertragungsmittel mit der zugeordneten Übergabevorrichtung wirkverbunden. Hierdurch kann der Aufbau der Vorrichtung vereinfacht werden. Die Kraftübertragungsmittel können insbesondere eine Antriebskette umfassen.Preferably, the controllable drive motor is in each case arranged stationarily on the connecting path and is operatively connected by means of force transmission means with the associated transfer device. As a result, the structure of the device can be simplified. The power transmission means may in particular comprise a drive chain.
Gemäss einer anderen Ausgestaltung der Erfindung sind entlang der Verbindungsstrecken Fördermittel zum Transport der flächigen Erzeugnisse auf den ersten Strecken zwischen den Übergabevorrichtungen und den Wickelstationen vorgesehen.According to another embodiment of the invention, conveying means for transporting the flat products on the first paths between the transfer devices and the winding stations are provided along the connecting sections.
Insbesondere umfassen die Fördermittel in Längsrichtung der Verbindungsstrecken umlaufende Transportbänder, wobei zur Umkehr der Transportrichtung die Laufrichtung der Transportbänder umkehrbar ist.In particular, the conveying means comprise in the longitudinal direction of the connecting lines circulating conveyor belts, wherein for reversing the transport direction, the running direction of the conveyor belts is reversible.
Vorzugsweise sind dabei die Transportbänder auf Rollen durch die Übergabevorrichtungen hindurchgeführt.Preferably, the conveyor belts are guided on rollers by the transfer devices.
Ein sicherer Transport bei gleichzeitig begrenztem Aufwand wird dadurch erreicht, dass gemäss einer anderen Ausgestaltung pro Verbindungsstrecke zwei parallele Transportbänder vorgesehen sind.A secure transport with limited effort is achieved in that, according to another embodiment, two parallel conveyor belts are provided per link.
Gemäss einer anderen Ausgestaltung sind innerhalb der Übergabevorrichtungen Mittel zum Transport der flächigen Erzeugnisse durch die Übergabevorrichtung hindurch zwischen den Verbindungsstrecken und der wenigstens einen Zuführstrecke bzw. der wenigstens einen Abführstrecke vorgesehen.According to another embodiment, means for transporting the sheet-like products through the transfer device between the connecting sections and the at least one feed section or the at least one discharge section are provided within the transfer devices.
Insbesondere umfassen die Mittel zum Transport der flächigen Erzeugnisse durch die Übergabevorrichtung hindurch jeweils ein Transportmittel und ein Anpressmittel, zwischen denen die flächigen Erzeugnisse liegend transportiert werden.In particular, the means for transporting the sheet-like products through the transfer device each comprise a transport means and a pressure means, between which the flat products are transported horizontally.
Vorzugsweise ist dabei das Transportmittel angetrieben, während das Anpressmittel auf den flächigen Erzeugnissen aufliegt und passiv mitbewegt wird.Preferably, the means of transport is driven, while the contact pressure rests on the sheet-like products and is passively moved.
Besonders platzsparend ist es, wenn die beiden Mittel eine durch die Übergabevorrichtung hindurch verlaufende Transportstrecke bilden, welche nach Art eines Looping als verdrehte Raumkurve ausgebildet ist.Particularly space-saving, it is when the two means form a passing through the transfer device through transport path, which is designed as a twisted space curve in the manner of a loop.
Eine andere Ausgestaltung ist dadurch gekennzeichnet, dass das Transportmittel jeweils über ein entlang der Verbindungsstrecke umlaufendes Kraftübertragungsmittel angetrieben wird, in welches Kraftübertragungsmittel die Übergabevorrichtung eingeschleift ist. Das Kraftübertragungsmittel kann insbesondere ein Antriebsriemen sein.Another embodiment is characterized in that the transport means is driven in each case via a force transmission means revolving along the connecting line, into which force transmission means the transfer device is looped. The power transmission means may in particular be a drive belt.
Dabei ist es von Vorteil, wenn das Kraftübertragungsmittel bzw. der Antriebsriemen über eine Kupplungsvorrichtung von und synchron mit der zugehörigen Wickelstation angetrieben wird. Auf diese Weise ergibt sich eine einfache Synchronisation zwischen Wickelstation und Übergabevorrichtung unter gleichzeitiger Einsparung von zusätzlichen Antriebs- und Steuermitteln.It is advantageous if the power transmission means or the drive belt is driven by a coupling device of and synchronously with the associated winding station. In this way, there is a simple synchronization between the winding station and transfer device while saving additional drive and control means.
In gleicher Weise können auch die Fördermittel zum Transport der flächigen Erzeugnisse auf den Verbindungsstrecken über eine Kupplungsvorrichtung von und synchron mit der zugehörigen Wickelstation angetrieben werden.In the same way, the conveying means for transporting the flat products on the connecting lines can be driven by a coupling device of and synchronously with the associated winding station.
Die Flexibilität der Zwischenspeicherung kann auf einfache Weise dadurch erhöht werden, dass mehrere Zuführstrecken und/oder Abführstrecken vorgesehen sind.The flexibility of the intermediate storage can be increased in a simple manner by providing a plurality of supply lines and / or discharge lines.
Weiterhin ist es zweckmässig, wenn gemäss einer anderen Ausgestaltung am Ende der Abführstrecke(n) Zwischenstationen zur Aufbereitung des ausgespeicherten Schuppenstroms der flächigen Erzeugnisse für nachfolgende Bearbeitungsschritte angeordnet sind.Furthermore, it is expedient if according to another embodiment at the end of the discharge line (s) intermediate stations for the preparation of the stored Schuppenstroms the sheet products for subsequent processing steps are arranged.
Insbesondere können die Zwischenstationen zum Verändern der Lage der flächigen Erzeugnisse zueinander im Schuppenstrom ausgebildet sein.In particular, the intermediate stations can be designed to change the position of the flat products to each other in the scale flow.
Darüber hinaus können die Zwischenstationen zur Erhöhung der Flexibilität einen zusätzlichen Eingang zum Zuführen zusätzlicher flacher Erzeugnisse über eine angrenzende Zuführvorrichtung aufweisen.In addition, to increase flexibility, the intermediate stations may have an additional input for feeding additional flat products via an adjacent feeder.
Auch können die Zwischenstationen aus demselben Grund verschiedene Ausgabewege aufweisen.Also, the intermediate stations may have different output paths for the same reason.
Das erfindungsgemässe Verfahren zum Betrieb einer Zwischenspeicher-Vorrichtung nach der Erfindung ist dadurch gekennzeichnet, dass zum Aufwickeln von über eine ausgewählte Zuführstrecke herangeführten flachen Erzeugnissen in einer ausgewählten Wickelstation die zu der ausgewählten Wickelstation gehörige Übergabevorrichtung auf der zu der ausgewählten Wickelstation gehörigen Verbindungsstrecke zum Kreuzungspunkt der ausgewählten Zuführstrecke mit der zu der ausgewählten Wickelstation gehörigen Verbindungsstrecke bewegt wird, und dass zum Abführen von in der ausgewählten Wickelstation abgewickelten flachen Erzeugnissen über eine ausgewählte Abführstrecke die zugehörige Übergabevorrichtung zum Kreuzungspunkt der ausgewählten Abführstrecke mit der zu der ausgewählten Wickelstation gehörigen Verbindungsstrecke bewegt und die Transportrichtung der flachen Erzeugnisse in der zugehörigen Übergabevorrichtung und auf der Verbindungsstrecke umgekehrt wird.The inventive method for operating a temporary storage device according to the invention is characterized in that for winding brought over a selected feed line flat products in a selected winding station belonging to the selected winding station transfer device on the associated to the selected winding station connection path to the intersection of the selected Feeding distance is moved with the belonging to the selected winding station connecting path, and that for discharging unwound in the selected winding station flat products via a selected discharge path, the associated transfer device is moved to the intersection of the selected discharge path with belonging to the selected winding station connecting path and the transport direction of the flat products in the associated transfer device and on the connecting line is reversed.
Die Erfindung soll nachfolgend anhand von Ausführungsbeispielen im Zusammenhang mit der Zeichnung näher erläutert werden. Es zeigen:
- Fig. 1
- in der Draufsicht von oben ein erstes Ausführungsbeispiel einer Zwischenspeicher-Vorrichtung nach der Erfindung mit vier Wickelstationen sowie einer Zuführstrecke und eine Abführstrecke;
- Fig. 2
- in der Draufsicht von oben ein zweites Ausführungsbeispiel einer Zwischenspeicher-Vorrichtung nach der Erfindung mit sechs Wickelstationen sowie zwei Zuführstrecken und zwei Abführstrecken;
- Fig. 3
- eine perspektivische Darstellung eines Teils der Vorrichtung aus
Fig. 2 ; - Fig. 4
- in einer Seitenansicht eine schematische Darstellung einer Zwischenstation gemäss
Fig. 1 in einem ersten Betriebsmodus; - Fig. 5
- in einer Seitenansicht eine schematische Darstellung der Zwischenstation aus
Fig. 4 mit einer zusätzlichen Zuführvorrichtung in einem zweiten Betriebsmodus; - Fig. 6
- in einer Seitenansicht eine schematische Darstellung der Zwischenstation aus
Fig. 4 mit einer zusätzlichen Zuführvorrichtung in einem dritten Betriebsmodus; - Fig. 7
- in einer Seitenansicht eine schematische Darstellung einer Zwischenstation gemäss
Fig. 1 in einem vierten Betriebsmodus; - Fig. 8
- in einer perspektivischen Seitenansicht zwei parallele Verbindungsstrecken zur Anbindung der Wickelstationen in einer Vorrichtung gemäss
Fig. 1 mit darauf verfahrbaren Übergabevorrichtungen gemäss einem anderen Ausführungsbeispiel der Erfindung; und - Fig. 9
- in einer perspektivischen Seitenansicht in vergrösserter Darstellung die Übergabevorrichtungen aus
Fig. 8 .
- Fig. 1
- in plan view from above a first embodiment of a buffer device according to the invention with four winding stations and a feed line and a discharge path;
- Fig. 2
- in top plan view of a second embodiment of a buffer device according to the invention with six winding stations and two feed lines and two discharge lines;
- Fig. 3
- a perspective view of a part of the device
Fig. 2 ; - Fig. 4
- in a side view a schematic representation of an intermediate station according
Fig. 1 in a first mode of operation; - Fig. 5
- in a side view of a schematic representation of the intermediate station
Fig. 4 with an additional feeder in a second mode of operation; - Fig. 6
- in a side view of a schematic representation of the intermediate station
Fig. 4 with an additional feeder in a third mode of operation; - Fig. 7
- in a side view a schematic representation of an intermediate station according
Fig. 1 in a fourth mode of operation; - Fig. 8
- in a perspective side view of two parallel links for connecting the winding stations in a device according to
Fig. 1 with movable transfer devices according to another embodiment of the invention; and - Fig. 9
- in a perspective side view in an enlarged view of the transfer devices
Fig. 8 ,
In
Quer zu den Verbindungsstrecken 14 verläuft eine Zuführstrecke 11, und parallel zu Zuführstrecke 11 eine Abführstrecke 12. Die Zuführstrecke 11 ist als umlaufender, bandartiger Transportmechanismus ausgebildet (siehe auch
Die Zuführstrecke 11 kann beispielsweise über einen Transporteur TR1, zum Beispiel in Form eines an sich bekannten Klammertransporteurs, mit den flächigen Erzeugnissen versorgt werden. Dazu wird der Transporteur TR1, wie in
Parallel zu und hinter der Zuführstrecke 11 ist die Abführstrecke 12 quer über die Verbindungsstrecken 14 geführt. Über die Abführstrecke 12 können die von einem Wickel 16 in einer der Wickelstationen D1-D4 abgewickelten (ausgespeicherten) Erzeugnisse zur weiteren Verarbeitung zu einer Bearbeitungsstation 22 weiter transportiert werden, die im gezeigten Beispiel als bekannte Einstecktrommel ausgebildet ist. Auch über die Abführstrecke 12 werden die Erzeugnisse in Form eines Schuppenstroms transportiert, wobei die Erzeugnisse eine andere Schuppenanordnung aufweisen können als auf der Zuführstrecke 11. Wenn es sich bei den Erzeugnissen beispielsweise um entlang einer Falzkante gefaltete Druckbogen handelt, die mit der Falzkante zuerst einer der Wickelstationen D1-D4 zugeführt werden, werden die Druckbogen im Schuppenstrom der Abführstrecke 12 mit der Falzkante nach hinten beziehungsweise der Blume zuerst weiter transportiert.Parallel to and behind the
Um die ursprüngliche Schuppenformation wiederherzustellen, werden die Erzeugnisse am Ende der Abführstrecke 12 in eine Zwischenstation 17 eingeführt, in der eine entsprechende Umordnung der Schuppenformation vorgenommen wird. Die Zwischenstation 17, auf die später im Zusammenhang mit den
Bei der in
Soll nun in der ersten Wickelstation vom Aufwickelprozess auf einen Abwickelprozess umgeschaltet werden, wird die zugehörige Übergabevorrichtung 13 auf ihrer Verbindungsstrecke 14 vom Kreuzungspunkt mit der Zuführstrecke 11 zum Kreuzungspunkt mit der Abführstrecke 12 verfahren, d.h. räumlich bewegt. Gleichzeitig wird die Transportrichtung in der Übergabevorrichtung 13 und auf der Verbindungsstrecke 14 umgekehrt.If, in the first winding station, it is intended to switch over from the winding process to an unwinding process, the associated
Wird in der zweiten Wickelstation dagegen vom Abwickelprozess auf einen Aufwickelprozess umgeschaltet, wird die zugehörige Übergabevorrichtung 13 auf ihrer Verbindungsstrecke 14 vom Kreuzungspunkt mit der Abführstrecke 12 zum Kreuzungspunkt mit der Zuführstrecke 11 verfahren. Gleichzeitig wird die Transportrichtung in der Übergabevorrichtung 13 und auf der Verbindungsstrecke 14 umgekehrt.If, however, in the second winding station the unwinding process switches over to a winding-up process, the associated
Damit die wahlweise Anbindung der Wickelstationen D1-D4 an die Zuführstrecke 11 und die Abführstrecke 12 über die entsprechenden Kreuzungspunkte problemlos erfolgen kann, sind die Übergabevorrichtungen 13 auf ihren zugehörigen Verbindungsstrecken 14 verfahrbar angeordnet. Zum Verfahren der Übergabevorrichtungen 13 ist jeweils ein motorischer Antrieb (Antriebsmotor 38 in
Das Verfahren bzw. Bewegen der Übergabevorrichtungen 13 kann erfolgen, indem diese direkt oder aber auch mittels separat angetriebenen Fahrkörpern bewegt werden. Ihre verschiedenen Arbeitspositionen können mechanische Positionierungsmittel, durch Sensoren oder durch entsprechend gesteuerte Linearantriebe vorgegeben werden. In komplexen Vorrichtungen, z.B. wegen konstruktiver und/oder auch logistischer Rahmenbedingungen, sind bevorzugt auch räumlich nicht rein lineare Bewegungen zwischen den verschiedenen Arbeitspositionen der Übergabevorrichtungen im Rahmen der Erfindung möglich.The method or movement of the
Es versteht sich von selbst, dass im Rahmen der Erfindung andere Matrix-Konfigurationen von Wickelstationen und Zuführ- bzw. Abführstrecken als die in
Aufgrund der 6x4- Matrixanordnung können gleichzeitig über die zwei Zuführstrecken 11 a,b Erzeugnisse in zwei verschiedene Wickelstationen eingespeichert werden und über die zwei Abführstrecken 12a,b Erzeugnisse aus zwei anderen Wickelstationen ausgespeichert werden. Die beiden Zuführstrecken 11 a,b werden durch zugehörige Transporteure TR1 und TR2 mit den einzuspeichernden Erzeugnissen versorgt, während am Ende jeder der Abführstrecken 12a,b jeweils eine Kombination aus einer Zwischenstation 17a,b und eine Zuführvorrichtung 18a,b angeordnet ist. Entsprechend werden die Erzeugnisse über Umlenkvorrichtungen 19a,b und Zuführvorrichtungen 21a,b an eine nachfolgende Bearbeitungsstation 22 weitergegeben.Due to the 6x4 matrix arrangement, products can be simultaneously stored in two different winding stations via the two
In
Die in den
Die Zwischenstation 17 der
Mit der Konfiguration der
Die Zwischenstation 17 der
In den Zwischenspeicher-Vorrichtungen 10, 20 und 20' der
Geeignete Ausführungsbeispiele solcher Übergabevorrichtungen 13a,b sind in den
Die Transportbänder 37a-d und die Antriebsriemen 36a,b für die Übergabevorrichtungen 13a,b werden vorzugsweise über eine mechanische Kopplung (z.B. eine Kardanwelle) von einem in der jeweiligen Wickelstation D1-D4 untergebrachten Hauptantrieb angetrieben, der zugleich den Wickel beim Auf- und Abwickeln antreibt und steuert. Auf diese Weise laufen der Auf- bzw. Abwickelprozess in der Wickelstation und der Transportprozess auf der Verbindungsstrecke und in der Übergabevorrichtung immer synchron. Es kann aber auch für die Transportbänder 37a-d und die Antriebsriemen 36a,b ein eigener Antrieb vorgesehen werden, der dann mit den anderen Antrieben entsprechend synchronisiert wird.The
Die beiden Übergabevorrichtungen 13a und 13b sind jeweils auf den Verbindungsstrecken 14a und 14b nach Art eines Schlittens auf zwei parallelen Schienen 44a,b bzw. 44c,d (
Die Umlenkstrecken 40a,b werden jeweils durch eine der Raumkurve folgende Reihe von Laufrollen 45 gebildet, über die ein angetriebenes Transportmittel 41 läuft. Das Transportmittel 41 wird über zwei parallele Antriebsachsen 39 und 43, die untereinander über einen Riementrieb 46 wirkverbunden sind (
In jeder der Übergabevorrichtungen 13a,b endet die Umlenkstrecke 40 bzw. 40a,b nach oben in einem Anschlussteil 48 (
Sowohl die Transportbänder 37a-d in den Verbindungsstrecken 14a,b als auch die über die Antriebsriemen 36a,b angetriebenen Unterbänder 41 können umschaltbar in entgegengesetzten Richtungen betrieben werden, so dass die Verbindungsstrecken 14a,b und Übergabevorrichtungen 13a,b sowohl beim Einspeichern als auch beim Ausspeichern der Erzeugnisse die Verbindung zwischen den Wickelstationen D1-D4 und den Zuführstrecken 11, 11a,b und Abführstrecken 12, 12a,b herstellen.Both the
Die beschriebene Anordnung, mit welcher die Erzeugnisse in Form von Schuppen transportiert und übergeben werden, kann bei geeignetem Betrieb auch dazu verwendet werden, um den Schuppenstrom entweder durch Verkürzung des Abstands zwischen aufeinanderfolgenden Erzeugnissen zu verdichten oder durch Verlängerung desselben Abstands auseinanderzuziehen. Eine solche Veränderung der Schuppenstromdichte wird dadurch erreicht, dass die Transportgeschwindigkeit der Schuppe vor und nach der Übergabe zwischen zwei Strecken unterschiedlich gewählt wird: Zum Strecken der Schuppe ist die Transportgeschwindigkeit nach der Übergabe höher, zum Stauchen ist sie niedriger. Durch das Wenden der Schuppe in der Übergabevorrichtung 13, 13a,b kann dabei sichergestellt werden, dass das vorderste Erzeugnis in der Schuppe immer zuunterst zu liegen kommt. Insbesondere ist es auf diese Weise möglich, die Schuppe in verdichteter Form aufzuwickeln.The described arrangement by which the products are transported and delivered in the form of flakes can also be used, under suitable operation, to densify the shingled stream by either shortening the distance between successive products or by pulling it apart by extending the same distance. Such a change in the scale current density is achieved in that the transport speed of the scale before and after the transfer between two routes is chosen differently: To stretch the scale, the transport speed after the transfer is higher, for upsetting it is lower. By turning the scale in the
Zum Aufwickeln bzw. Einspeichern von über eine ausgewählte Zuführstrecke 11, 11a,b herangeführten Erzeugnissen in einer ausgewählten Wickelstation D1,..,D4 wird nun die zu der ausgewählten Wickelstation D1,..,D4 gehörige Übergabevorrichtung 13, 13a,b auf der zu der ausgewählten Wickelstation D1,..,D4 gehörigen Verbindungsstrecke 14, 14a,b mittels des oben beschriebenen Antriebsmechanismus zum Kreuzungspunkt der ausgewählten Zuführstrecke 11, 11a,b mit der zu der ausgewählten Wickelstation D1,..,D4 gehörigen Verbindungsstrecke 14, 14a,b bewegt.For winding or storing products supplied via a selected
Zum Abführen bzw. Ausspeichern von in der ausgewählten Wickelstation D1,..,D4 abgewickelten flachen Erzeugnissen über eine ausgewählte Abführstrecke 12, 12a,b wird die zugehörige Übergabevorrichtung 13, 13a,b zum Kreuzungspunkt der ausgewählten Abführstrecke 12, 12a,b mit der zu der ausgewählten Wickelstation D1,..,D4 gehörigen Verbindungsstrecke 14, 14a,b bewegt und die Transportrichtung des Schuppenstroms der Erzeugnisse in der zugehörigen Übergabevorrichtung 13, 13a,b und auf der Verbindungsstrecke 14, 14a,b umgekehrt.For discharging or extracting in the selected winding station D1, .., D4 unwound flat products on a selected
Bei besonderen Ausführungsformen kann es vorteilhaft sein, die Zuführstrecke 11,11a,b und die Abführstrecke 12, 12a,b nicht im wesentlichen rechtwinklig zu den Verbindungsstrecken 14, 14a,b anzuordnen, sondern in einem gewissen Winkel dazu. Auf diese Weise können die Übergabevorrichtungen 13, 13a,b mit ihren Raumkurven besonderen Bedürfnissen angepasst werden und es kann beispielweise erreicht werden, dass die von diesen Übergabevorrichtungen eingeschlungene Umlenkung - im Grundriss betrachtet - nicht 90°, sondern bspw. nur 70° abdecken muss. Ausserdem können durch solche Anordnungen besondere Gegebenheiten in entsprechenden Betriebshallen berücksichtigt werden.In particular embodiments, it may be advantageous to arrange the
In anderen Ausführungsbeispielen wird bevorzugt vorgesehen, dass die parallel verlaufenden Zuführstrecken 11, 11 a,b und Abführstrecken 12, 12a,b ihre Ein- und Ausgangsstellen an entgegengesetzten Enden aufweisen. Dies ermöglicht eine weitere Variabilität der Zwischenspeicher-Vorrichtung.In other embodiments, it is preferably provided that the
Eine weitere Variante der Erfindung setzt Übergabevorrichtungen 13, 13a,b ein, die nicht fix einer Wickelstation zugeordnet, sondern zwischen den Linien von zwei Wickelstationen bewegbar sind (also bspw. mit einer Bewegung im Wesentlichen parallel zu den Zu/Abführstrecken 11, 12 in
Claims (21)
- A device (10, 20, 20') for the temporary storage of flat products, in particular printed products, which can be coiled in a shingled arrangement, which temporary storage device (10, 20, 20') has a plurality of coiling stations (D1,...,D4) which are arranged substantially adjacent to one another and to which the products to be temporarily stored are fed in for coiling on connecting sections (14, 14a,b) or from which the temporarily stored products are discharged after uncoiling on the connecting sections (14, 14a,b), and at least one infeed section (11, 11a,b) and at least one discharge section (12, 12a,b) which cross the connecting sections (14, 14a,b) at specified crossing points, characterized in that transfer devices (13, 13a,b) are arranged in a movable manner on the connecting sections (14, 14a,b), which transfer devices can be moved to the crossing points and optionally connect the connecting sections (14, 14a,b) to the at least one infeed section (11, 11a,b) or to the at least one discharge section (12, 12a,b) at the crossing points for transferring the flat products between the sections (11, 11a,b; 12, 12a,b; 14, 14a,b).
- The temporary storage device as claimed in claim 1, characterized in that the connecting sections (14, 14a,b) are arranged parallel to one another, that the at least one infeed section (11, 11 a,b) and the at least one discharge section (12, 12a,b) run parallel to one another, that the sections (11, 11a,b; 12, 12a,b; 14, 14a,b) cross one another in the manner of a matrix at substantially a right angle, and that the flat products are in each case deflected through substantially 90° in the transfer devices (13, 13a,b).
- The temporary storage device as claimed in claim 1 or 2, characterized in that the transfer devices (13, 13a,b) can be moved individually and independently from one another, and that in each case a controllable drive motor (38) is provided for moving the transfer devices (13, 13a,b).
- The temporary storage device as claimed in claim 3, characterized in that the controllable drive motor (38) is in each case arranged in a stationary manner on the connecting section (14, 14a,b) and actively connected to the associated transfer device (13, 13a,b) by force transmission means.
- The temporary storage device as claimed in one of claims 1-4, characterized in that conveying means (37a-d) are provided along the connecting sections (14, 14a,b) for transporting the flat products on the first sections (14, 14a,b) between the transfer devices (13, 13a,b) and the coiling stations (D1,...,D4).
- The temporary storage device as claimed in claim 5, characterized in that the conveying means comprise circulating conveyor belts (37a-d) in the longitudinal direction of the connecting sections (14, 14a,b), and that the running direction of the conveyor belts (37a-d) can be reversed in order to reverse the transport direction.
- The temporary storage device as claimed in claim 6, characterized in that the conveyor belts (37a-d) are fed through the transfer devices (13, 13a,b) on rollers.
- The temporary storage device as claimed in claim 6 or 7, characterized in that two parallel conveyor belts (37a,b and 37c,d respectively) are provided per connecting section.
- The temporary storage device as claimed in one of claims 1-8, characterized in that means (41, 42) for transporting the flat products through the transfer device (13, 13a,b) are provided within the transfer devices (13, 13a,b) between the connecting sections (14, 14a,b) and the at least one infeed section (11, 11a,b) and the at least one discharge section (12, 12a,b).
- The temporary storage device as claimed in claim 9, characterized in that the means for transporting the flat products through the transfer device (13, 13a,b) in each case comprise a transport means (41) and a pressing means (42) between which the flat products are transported horizontally.
- The temporary storage device as claimed in claim 10, characterized in that the transport means (41) is driven, while the pressing means (42) rests on the flat products and is moved passively therewith.
- The temporary storage device as claimed in claim 10 or 11, characterized in that the two means (41, 42) form a conveyor section running through the transfer device (13, 13a,b) which, in the manner of a loop, is designed as a convoluted spatial curve.
- The temporary storage device as claimed in claim 11, characterized in that the transport means (41) is in each case driven by a force transmission means which runs along and around the connecting section, in which force transmission means the transfer device (13, 13a,b) is looped.
- The temporary storage device as claimed in claim 11, characterized in that the force transmission means or the drive belt (36a,b) is driven by and synchronously with the associated coiling station (D1,...,D4) by means of a coupling device.
- The temporary storage device as claimed in one of claims 5-8, characterized in that the conveying means (37a-d) for transporting the flat products on the connecting sections (14, 14a,b) are driven by and synchronously with the associated coiling station (D1,...,D4) by means of a coupling device.
- The temporary storage device as claimed in one of claims 1-15, characterized in that a plurality of infeed sections (11, 11a,b) and/or discharge sections (12, 12a,b) are provided.
- The temporary storage device as claimed in one of claims 1-16, characterized in that intermediate stations (17, 17a,b) for preparing the discharged shingled stream of flat products for subsequent processing steps are arranged at the end of the discharge section(s) (12, 12a,b).
- The temporary storage device as claimed in claim 17, characterized in that the intermediate stations (17, 17a,b) are capable of changing the position of the flat products with respect to one another in the shingled stream.
- The temporary storage device as claimed in claim 17 or 18, characterized in that the intermediate stations (17, 17a,b) have at least one additional entry point for feeding in additional flat products via an adjacent infeed device (18, 18a,b).
- The temporary storage device as claimed in one of claims 17-19, characterized in that the intermediate stations (17, 17a,b) have different discharge paths (28, 29).
- A method for operating a temporary storage device as claimed in one of claims 1-20, characterized in that, for coiling flat products which are fed in from a selected infeed section (11, 11a,b) in a selected coiling station (D1,...,D4), the transfer device (13, 13a,b) associated with the selected coiling station (D1,...,D4) on the connecting section (14, 14a,b) associated with the selected coiling station (D1,...,D4) is moved to the crossing point of the selected infeed section (11, 11 a,b) with the connecting section (14, 14a,b) associated with the selected coiling station (D1,...,D4), and that, for discharging flat products which are uncoiled in the selected coiling station (D1,...,D4) via a selected discharge section (12, 12a,b), the associated transfer device (13, 13a,b) is moved to the crossing point of the selected discharge section (12, 12a,b) with the connecting section (14, 14a,b) associated with the selected coiling station (D1,...,D4) and the transport direction of the flat products in the associated transfer device (13, 13a,b) and on the connecting section (14, 14a,b) is reversed.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00670/11A CH704785A1 (en) | 2011-04-14 | 2011-04-14 | Apparatus for caching in a shingled array rollable flat products, especially printed products, and method for operating such a device. |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2511207A2 EP2511207A2 (en) | 2012-10-17 |
EP2511207A3 EP2511207A3 (en) | 2013-03-06 |
EP2511207B1 true EP2511207B1 (en) | 2014-07-16 |
Family
ID=46027644
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20120164179 Not-in-force EP2511207B1 (en) | 2011-04-14 | 2012-04-13 | Device for intermediate storage of flat products, in particular printed products, which can be coiled in a scale assembly, and method for operating such a device |
Country Status (5)
Country | Link |
---|---|
US (1) | US9061852B2 (en) |
EP (1) | EP2511207B1 (en) |
AU (1) | AU2012202159B2 (en) |
CA (1) | CA2774740A1 (en) |
CH (1) | CH704785A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107264873A (en) * | 2017-07-21 | 2017-10-20 | 山东精诺机械股份有限公司 | Napkin paper takes paper equipment and its application method automatically |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH570325A5 (en) * | 1974-08-27 | 1975-12-15 | Grapha Holding Ag | |
CH655076A5 (en) | 1982-03-30 | 1986-03-27 | Grapha Holding Ag | DEVICE FOR STACKING PRINTED SHEETS. |
CH659232A5 (en) * | 1983-01-14 | 1987-01-15 | Grapha Holding Ag | DEVICE FOR TURNING SUB-SCALES consisting of PRINTED SHEETS. |
CH668411A5 (en) | 1985-12-20 | 1988-12-30 | Ferag Ag | DEVICE FOR STORING PRINTED PRODUCTS INCLUDED IN DANDEL INFORMATION. |
DE3774048D1 (en) * | 1986-09-08 | 1991-11-28 | Ferag Ag | METHOD AND DEVICE FOR COMPARISONING THE DISTANCE BETWEEN THE FOLLOWING PRODUCTS INCLUDING IN A DIVINE INFORMATION, IN PARTICULAR PRINTER PRODUCTS. |
CH680509A5 (en) * | 1986-11-21 | 1992-09-15 | Ferag Ag | |
CH685992A5 (en) | 1992-07-22 | 1995-11-30 | Grapha Holding Ag | Means for the processing of printed products. |
CH690913A5 (en) | 1995-01-31 | 2001-02-28 | Ferag Ag | A method of storing sheet-like products. |
US6289183B1 (en) * | 1998-12-21 | 2001-09-11 | Canon Kabushiki Kaisha | Sheet conveying apparatus and image forming apparatus having the same |
US8443957B2 (en) * | 2008-07-14 | 2013-05-21 | Conception Impack Dtci Inc. | Package stream indexer device |
-
2011
- 2011-04-14 CH CH00670/11A patent/CH704785A1/en not_active Application Discontinuation
-
2012
- 2012-04-13 CA CA2774740A patent/CA2774740A1/en not_active Abandoned
- 2012-04-13 AU AU2012202159A patent/AU2012202159B2/en not_active Ceased
- 2012-04-13 EP EP20120164179 patent/EP2511207B1/en not_active Not-in-force
- 2012-04-13 US US13/446,921 patent/US9061852B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US9061852B2 (en) | 2015-06-23 |
EP2511207A3 (en) | 2013-03-06 |
EP2511207A2 (en) | 2012-10-17 |
AU2012202159B2 (en) | 2016-07-07 |
AU2012202159A1 (en) | 2012-11-01 |
CH704785A1 (en) | 2012-10-15 |
US20130008815A1 (en) | 2013-01-10 |
CA2774740A1 (en) | 2012-10-14 |
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