EP1004414B1 - Outil de coupe de la pierre ayant des segments de coupe de pcd - Google Patents

Outil de coupe de la pierre ayant des segments de coupe de pcd Download PDF

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Publication number
EP1004414B1
EP1004414B1 EP99121454A EP99121454A EP1004414B1 EP 1004414 B1 EP1004414 B1 EP 1004414B1 EP 99121454 A EP99121454 A EP 99121454A EP 99121454 A EP99121454 A EP 99121454A EP 1004414 B1 EP1004414 B1 EP 1004414B1
Authority
EP
European Patent Office
Prior art keywords
segments
pkd
tool according
cutting edges
milling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Revoked
Application number
EP99121454A
Other languages
German (de)
English (en)
Other versions
EP1004414A2 (fr
EP1004414A3 (fr
Inventor
Friedrich Neher
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Individual
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Individual
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Filing date
Publication date
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Application filed by Individual filed Critical Individual
Publication of EP1004414A2 publication Critical patent/EP1004414A2/fr
Publication of EP1004414A3 publication Critical patent/EP1004414A3/fr
Application granted granted Critical
Publication of EP1004414B1 publication Critical patent/EP1004414B1/fr
Anticipated expiration legal-status Critical
Revoked legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/12Saw-blades or saw-discs specially adapted for working stone
    • B28D1/121Circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/18Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
    • B28D1/186Tools therefor, e.g. having exchangeable cutter bits

Definitions

  • the invention relates to a milling tool or sawing tool for processing stone or 10 stone-like materials according to the preamble of claims 1 and 10 respectively.
  • EP-A-0 590 408 discloses a tool for milling grooves and folds in wood, Wood materials, plastics or other non-ferrous metals, the tool is provided with cutting from PCD segments according to the preamble of independent claim 1.
  • EP 0 485 660 A1 describes a sawing tool that with cutting from PCD segments according to Preamble of independent claim 10 provided is.
  • the object of the invention is to provide a milling tool or sawing tool for processing stone or to develop stone-like materials that are dry but nevertheless quick and low-wear processing of the material is permitted.
  • An essential feature of the invention is that the milling tool or saw tool with cutting edges PCD segments (polycrystalline diamond).
  • PCD segments polycrystalline diamond
  • Another advantage is that the processing of the stone or stone-like Materials significantly faster compared to conventional tools can be done. Experiments have shown that the doubling of the Achieve processing speed, in individual cases even much more leaves.
  • Another advantage of the invention is that the presence of Foreign materials occurring in the stone material, e.g. plastics, Limescale deposits etc., does not affect the machining process. at conventional tools was a presence of foreign materials significant problem.
  • the PCD segments or cutting at a negative angle (rake angle) to the direction of rotation or direction of rotation of the tool are used.
  • This angle can Range from 0 ° to approx. 10 °.
  • the angle is preferably approximately 5 °.
  • the tool is generally a milling tool educated.
  • the milling head - in the direction of rotation - is in the area in front the PCD cutters arranged chip spaces that are negative in the direction of rotation, ie against the direction of rotation in a tangential direction to the radius at an angle run from 0 to 10 °. This so-called axis angle is therefore negative Direction of rotation arranged.
  • Another advantage of the invention is that the tool or the PCD segments can be resharpened several times, or at Damage etc. are easily exchangeable.
  • Milling tools with different diameters and different number of cutting edges can be provided. Also plays the shape of the Milling head essentially no role. For editing or for that It is also important that the tool is dynamically balanced Damage to the machine or the tool itself can be avoided (Bearing failure).
  • the tool is generally used as a sawing tool educated.
  • On the disc-like base body are one on the outer circumference Variety of PCD segments arranged. The number of cutting segments depends on the speed and the feed of the cutting tool.
  • the PCD segments are again at a negative angle to the Direction of rotation of the tool arranged, the so-called negative Rake angle can be between 0 and 10 °. An angle of 5 ° is preferred.
  • the one behind the cutting edge Arranged so-called deflectors must be coordinated depending on the material, i.e. the length of the deflector edge must be set depending on the material.
  • this deflector edge is not continuous, for example in Height of the upper cutting edge, but the deflector edge to interrupt a recess that is dimensioned depending on the material. This has the Advantage that the frictional resistance between the face of the saw blade and the Material is reduced.
  • the PCD segment is lateral, i.e. left and right on Diameter, chamfered. This has the advantage that the saw blade centers that the PCD segment is not damaged and that the cutting edge is protected.
  • the PCD cutting edges have a flank clearance angle that is between 0 and 2 ° is.
  • the radially inward outer PCD cutting edges several additional PCD cutting edges on the side flanks of the saw blade are arranged. These so-called clearing teeth provide for free-running saw blade in the material, so that a clamping of the saw blade in the Material is avoided.
  • FIGS 1 to 3 show an embodiment of the tool as Milling tool.
  • the milling tool is as so-called mushroom head milling cutter, which has a base body 1, which is provided on its surface with a plurality of plate seat grooves 3, which run outward in a star shape from the center of the milling cutter.
  • the PCD segments 4 according to the invention individually or arranged in pairs and preferably by soldering in these grooves 3 attached.
  • chip spaces 2 Seen in the direction of rotation 9, so-called chip spaces 2 are located in front of the grooves 3 arranged, also over the length of the grooves 3 from the center of the The tool runs outwards in a star shape.
  • Cooling channel bores 7 can be arranged, through which cooling liquid if necessary emerges and reaches the area to be processed.
  • the PCD segments 4 consist of a hard metal body 5, which in the direction of rotation of the tool with PCD material 6 is coated.
  • the outer PCD segments are shown in FIG. 3, in front of which seen in the direction of rotation 9, again a chip space 10 is arranged is.
  • the PCD segments 4 are all at a negative rake angle 12 with respect to the Direction of rotation 9 arranged, the rake angle is preferably 5 °.
  • the milling head 1 has a receptacle 8, by means of which it is attached to a Drive motor is attached.
  • Figures 4 to 7 show a further embodiment of the tool as Sawing tool.
  • This has a base body 13 which in a known manner flat saw blade is formed with a central receptacle 14.
  • the base body 13 carries a plurality of PCD segments on its outer circumference 16, viewed in the direction of rotation 22, in front of these PCD segments 16 again chip spaces 15 are provided.
  • the saw blade has so-called cutting edges Voltage compensation holes 17 on ( Figures 6 and 7), which have a slot 18 are connected to the chip spaces 15.
  • Voltage compensation holes 17 on ( Figures 6 and 7) are seen in the direction of rotation 22 behind the PCD segments 16 in the amount of Outside edge of these segments so-called deflector 20 is provided, which in limit the penetration depth of the cutting edges 16 into the material in a known manner.
  • the PCD segments 16 are again in relation to the Direction of rotation 22 arranged at a negative rake angle of preferably 5 °.
  • FIG. 4 and in particular the detail section according to FIG. 7 also shows that radially inward of the outer PCD segments 16 distributed over the circumference of the Base body 13 several other PCD segments 19 in the same orientation the side flanks of the base body 13 are arranged. These PKD segments 19 serve as so-called clearing teeth, which cover the cutting area of the Keep the saw tool free.
  • FIGS. 8 and 9 finally show a further embodiment of a Milling tool according to the invention.
  • a milling head 23 which is designed as a mushroom head milling cutter, PCD residues 24 butt-soldered.
  • the milling head 23 otherwise has a essentially smooth surface, and in particular has no chip spaces.
  • the milling head 23 is attached to a motor.
  • This milling head 23 has the particular advantage that in this way butt soldering of PCD residues 25 very quickly and very easily its cutting action can produce very good milling tools.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Claims (17)

  1. Outil de fraisage pour l'usinage de la pierre ou de matériaux semblables à la pierre, qui est doté de lames composées de segments à diamant polycristallin et de logements de copeaux (4), caractérisé en ce qu'il comprend une tête de fraisage (1) avec une pluralité de rainures à logement de plaques (3) s'étendant en étoile du centre vers l'extérieur, dans lesquelles sont disposées, individuellement ou à plusieurs, les lames en segments à diamant polycristallin (4), les lames/segments à diamant polycristallin (4) étant disposés dans un angle de coupe orthogonal (12) négatif par rapport au sens de rotation de l'outil de fraisage, et la tête de fraisage (1) -vu dans le sens de rotation- contient des logements de copeaux (2) situés avant les lames/segments à diamant polycristallin (4) dans un angle des axes (11) négatif.
  2. Outil de fraisage selon la revendication 1, caractérisé en ce que l'angle des axes (11) négatif se situe dans la zone comprise entre 0° et environ 10°.
  3. Outil de fraisage selon la revendication 1, caractérisé en ce que l'angle de coupe orthogonal (12) négatif se situe dans la zone comprise entre 0° et environ 10°.
  4. Outil de fraisage selon la revendication 1, caractérisé en ce que les segments/lames à diamant polycristallin (4) sont fixés par le brasage ou par le vissage sur la tête de fraisage (1) et comportent de préférence dans la vue de dessus une forme rectangulaire.
  5. Outil de fraisage selon la revendication 1, caractérisé en ce que les logements de copeaux (2) s'étendent sur la longueur des rainures (3).
  6. Outil de fraisage selon la revendication 1, caractérisé en ce que des rainures de logement (3) raccourcies avec des segments/lames à diamant polycristallin (4) sont disposées dans la zone externe de cet outil, ces rainures et les logements de copeaux correspondants s'étendant dans un angle des axes négatif de 0° à 10° par rapport au sens de rotation.
  7. Outil de fraisage selon la revendication 1, caractérisé en ce qu'il est équilibré de façon dynamique.
  8. Outil de fraisage selon la revendication 1, caractérisé en ce que des alésages à canal de refroidissement (7) sont disposés dans les logements de copeaux (2).
  9. Outil de fraisage selon la revendication 1, caractérisé en ce que la tête de fraisage (1) comprend un logement (8) destiné à la fixation sur un moteur d'entraínement.
  10. Outil de sciage pour l'usinage de la pierre ou de matériaux semblables à la pierre, qui est doté de lames composées de segments à diamant polycristallin (16), caractérisé en ce que les segments (21) sont disposés dans un angle négatif par rapport au sens de rotation de l'outil, qui se trouve dans la zone comprise entre 0° et environ 10°, l'outil de sciage étant composé d'un corps de base (13) de type disque sur le pourtour duquel est disposée une pluralité de segments/lames (16) à diamant polycristallin.
  11. Outil de sciage selon la revendication 10, caractérisé en ce que -vu dans le sens de rotation- des logements de copeaux (15) sont disposés avant les segments/lames à diamant polycristallin (16).
  12. Outil de sciage selon la revendication 10, caractérisé en ce que -vu dans le sens de rotation- desdits déflecteurs (20) sont prévus derrière les segments/lames à diamant polycristallin (16).
  13. Outil de sciage selon la revendication 12, caractérisé en ce que l'arête des déflecteurs est interrompue par un évidement dimensionné en fonction du matériau.
  14. Outil de sciage selon l'une quelconque des revendications 10-13, caractérisé en ce que les segments/lames à diamant polycristallin (16) sont chanfreinés latéralement.
  15. Outil de sciage selon l'une quelconque des revendications 10-14, caractérisé en ce que plusieurs autres segments/lames à diamant polycristallin (19) sont disposés radialement vers l'intérieur des segments/lames à diamant polycristallin (16) externes en tant que dents-rabots sur les flancs latéraux du corps de base (13).
  16. Outil de sciage selon la revendication 15, dans lequel les segments/lames (16) à diamant polycristallin comprennent un angle de dépouille des flancs qui est compris entre 0° et 2°.
  17. Utilisation d'un outil de fraisage selon l'une quelconque des revendications 1 à 9 ou d'un outil de sciage selon l'une quelconque des revendications 10 à 16 pour l'usinage sec de la pierre ou de matériaux semblables à la pierre.
EP99121454A 1998-11-24 1999-10-28 Outil de coupe de la pierre ayant des segments de coupe de pcd Revoked EP1004414B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19854113A DE19854113C2 (de) 1998-11-24 1998-11-24 Fräswerkzeug zur Bearbeitung von Stein oder steinähnlichen Materialien
DE19854113 1998-11-24

Publications (3)

Publication Number Publication Date
EP1004414A2 EP1004414A2 (fr) 2000-05-31
EP1004414A3 EP1004414A3 (fr) 2002-06-05
EP1004414B1 true EP1004414B1 (fr) 2003-12-17

Family

ID=7888797

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99121454A Revoked EP1004414B1 (fr) 1998-11-24 1999-10-28 Outil de coupe de la pierre ayant des segments de coupe de pcd

Country Status (3)

Country Link
EP (1) EP1004414B1 (fr)
AT (1) ATE256544T1 (fr)
DE (2) DE19854113C2 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005048691B4 (de) * 2005-01-21 2012-09-13 Siemens Ag Werkzeug und Verfahren zur Bearbeitung eines Werkstückes aus einem gesteinsartigen Material oder einer Keramik

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10247214B4 (de) * 2002-10-10 2007-01-04 Friedrich Neher Fräsvorrichtung und Verfahren zur Fahrbahnoberflächenbearbeitung
ES2265303B1 (es) * 2006-08-28 2008-03-01 Discos Roder, S.L. Procedimiento de desbaste y pulido.
DE102007054601A1 (de) * 2007-11-15 2009-05-20 WIKUS-Sägenfabrik Wilhelm H. Kullmann GmbH & Co. KG Sägeblatt mit einem Grundkörper und Zähnen mit Schneiden
CN105215866B (zh) * 2015-10-28 2019-02-19 江苏锋泰工具有限公司 一种干磨金刚石磨轮

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0485660A1 (fr) * 1987-12-04 1992-05-20 Norton Company Particules superabrasives revêtues et leur utilisation

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2950524A (en) * 1955-06-02 1960-08-30 John A Bitterli Means for mounting cutter bits or blades
US3498283A (en) * 1967-03-17 1970-03-03 Norton Co Abrasive cutting tool
DE3865293D1 (de) * 1987-05-27 1991-11-07 Mvz Maschbau Verzahnung Bandsaegemaschine.
US5180022A (en) * 1991-05-23 1993-01-19 Brady William J Rotary mining tools
DE9212980U1 (de) * 1992-09-29 1992-12-10 Ledermann GmbH, 7240 Horb Werkzeug zum Fräsen von Nuten oder Falzen
DE19652208A1 (de) * 1995-12-20 1997-06-26 Amic Ind Ltd Bohrer
US6918455B2 (en) * 1997-06-30 2005-07-19 Smith International Drill bit with large inserts
WO1999004128A2 (fr) * 1997-07-15 1999-01-28 Kennametal, Inc. Ensemble trepan tranchant rotatif avec elements rapportes tranchants
US7117863B1 (en) * 1999-01-25 2006-10-10 Black & Decker Inc. Saw blade for cutting fiber cement

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0485660A1 (fr) * 1987-12-04 1992-05-20 Norton Company Particules superabrasives revêtues et leur utilisation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005048691B4 (de) * 2005-01-21 2012-09-13 Siemens Ag Werkzeug und Verfahren zur Bearbeitung eines Werkstückes aus einem gesteinsartigen Material oder einer Keramik

Also Published As

Publication number Publication date
ATE256544T1 (de) 2004-01-15
DE19854113A1 (de) 2000-05-31
DE19854113C2 (de) 2003-08-28
EP1004414A2 (fr) 2000-05-31
DE59908098D1 (de) 2004-01-29
EP1004414A3 (fr) 2002-06-05

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