Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/17—Ink jet characterised by ink handling
  • B41J2/175—Ink supply systems ; Circuit parts therefor
  • B41J2/17503—Ink cartridges
  • B41J2/17506—Refilling of the cartridge
  • B41J2/17509—Whilst mounted in the printer

Definitions

• the invention relates to an ink refill system to continuously replenish both pigment and/or dye-based inks in cartridges of ink jet printers, plotters, copiers, and fax machines.
• a variety of embodiments are shown for black ink and multiple color ink systems, the principal embodiment of which is characterized by a bag reservoir, a feed tube with screw-on or clip-on reservoir connector, and a special lay-flat tube adaptor at the outlet end of the tubing for connection to the vacuum relief check valve port in the bottom of the main (original ) cartridge of the ink jet printer for use-generated, self-regulated vacuum draw of ink from the reservoir into the cartridge.
• O 97/42035 PC17US97/07126
• Ink jet printers, plotters, copiers, and fax machines particularly those for home or business or legal office use, have original ink cartridges of limited volumetric capacity, typically on the order of 40-50 ml. This provides printing approximately 800-1000 pages of text at 5% coverage
• U.S. Patent 5,488,400 shows a top fill arrangement for refilling an ink cartridge
• Ruder U.S. Patent 4,967,207 shows a top fill (needle ) system separate from a top mounted vacuum port
• the cartridge is moved to a service station that involves a valve that connects to the top fill needle and another valve connects to the vacuum port.
• a vacuum is drawn in the cartridge and it is batch filled with colorant through the separate fill needle.
• Erickson 5,367,328, 5,369,429, and 5469,201 are three related patents directed to various aspects ol a continuous top ink fill system which include an m line regulator for controlling the flow of ink Cowger, et al U S Patent 5,010,354 is directed to a primary ink reservoir connected to a capillary volume element that is intermediate in pressure between the low pressure in the ink reservoir and external atmospheric pressure. As the ambient atmospheric pressure or temperature varies, the capillary element absorbs or discharges ink so that the primary reservoir pressure remains substantially constant so ink does not leak out the printhead orifices.
• Such systems typically involve top feed, and either require special modifications of the printer cartridge by the consumer for retrofitting the auxiliary ink feed system, or a specially designed cartridge not of original equipment manufactured design to receive the external tank feed tube.
• a retrofit requirement is to drill a hole in the top of the tank, which can deposit debris in the tank.
• Such systems typically require skills and equipment that many consumers either do not have, or the systems require operations that consumers do not care to do.
• Inks are complex compositions or mixtures. They are generally considered to be active, and must be maintained under controlled environmental conditions to maintain consistently high printing performance and print quality.
• Modern ink jet printer cartridges operate under slight negative pressure, inter alia to prevent leakage of ink through the ink jet nozzles when the printer is not in use, and to assist in proper ink droplet formation during printing.
• devices incorporated in cartridge construction including a lung-type spring-biased bellows system, and an inlet check valve which permits introduction of small bubbles of air as the ink volume withm the generally sealed tank is reduced through usage
• the check valve permits bleed-in of small bubbles of air to help maintain the pressure, hence the name vacuum relief valVe, or vacuum check valve or the more colloquial name of "bubble generator.”
• the sprang bellows expand slightly to compensate for loss of ink volume
• any external ink replenishment system must not interfere with the overall balanced pressure characteristics of the original cartridge as each cartridge type is "tuned” to the particular printer speed, droplet size, ink characteristics such as viscosity, drying time, nature of ink (pigmented versus dye based inks , etc
• any external feed system must be very simple and foolproof to retrofit, not involve special tools, and not be messy
• the pressure balance in the original tank can be adversely affected if that air were bled-in to the origmal tank in order to establish the mk feed from the auxiliary tank. That is, presently proposed external tank feed systems require priming the feed line from the external tank to the original tank. This can lead to spills, and poses a skill barrier to adoption by many consumers.
• auxiliary reservoirs need to be placed above the original tank, or they will require anti-siphon valves within the system. If the external tank is placed too high, the head may be too great and force too much fluid into the original tank. Likewise, if the tank is too low, pumping would be required or one could have a backflow siphoning effect potentially causing spillage of ink in the area of the external tank.
• a principal object and advantage of the invention is to feed the OEM ink cartridge through one of the OEM-provided openings of the cartridge (as defined below ) so that the auxiliary mk feed system of this invention becomes ( and is an as-you-prmt-created vacuum draw system, and not a gravity head system. This makes the system an anti-back flow, anti-siphon system in which the combination of cartridge negative pressure and feed tube inner diameter are tuned to the particular printer speed preventing stall-out.
• the feed tube need not be primed, thus avoiding messy leaks or requiring added operator intervention upon installation. Once installed, the cartridge does not have to be removed from the machine.
• the apparatus of the invention preferably employs one or more check valves at any convenient place in the system, as described in more detail below.
• the external ink feed system invention comprises an external ink tank or reservoir which is removably securable to any convenient location, such as an adjacent wall or cabinet, or to the top or a sidewall of the printer, plotter, copier, or fax unit, and which is preferably a bag in a box.
• the box can have an aperture or window in a side wall thereof so that the reservoir bag is visible.
• Indicia printed or adhered on the box side wall or on the bag itself provide a gauge for the quantity of mk remaining.
• a typical bag is volumetrically on the order of 84 milliliters, but may be any convenient size.
• the ink reservoir bag mcludes a connector which mates with a screw-on or elastomeric diaphragm puncture-type fitting on the proximal end of an mk feed tube ( supply line ) assembly.
• the ink feed tube is typically a 1/32" ID PVC (e.g. , Tygon ) tube which includes a flex shield, which is typically a plastic coil wrapping around the tube to provide both support and prevent kinking.
• the feed tube is led from the external tank to the mk cartridge of the printer, plotter, copier, or fax along any convenient path.
• the tube routing may be around the back of the printer, through the gap between the printer housing and its cover, thence across the inner housing to the cartridge.
• the tube may be taped or clipped to the top of the printer body housing with a loop to the right side to avoid interference with the printer control ribbon which loops to the left.
• the tube may be fed across the midsection of the device housing.
• the auxiliary reservoir is conveniently placed on the left side of the unit.
• a lay-flat tubing assembly also called a foot bag
• This delivery tubing assembly typically has a thickness of .040" and is sufficiently thin to fit the tight clearances of currently conventional ink jet cartridges.
• the lay-flat tubing wraps around the lower front corner of the cartridge assembly.
• the inner face of the lay-flat tubing has an aperture which is coordinate with the vacuum relief valve opening. Internal ribs running longitudinally the length of the lay-flat delivery tubing assembly prevent it from collapsing or pinching sheet where it is bent around a corner of the cartridge.
• a bag spreader assembly may be employed.
• Alternative embodiments of the distal ink feed system to the vacuum relief valve include a foot plate which is fed directly by the ink delivery tube or plug/feed tube assembly (for spring- bag-type cartridges ) .
• the foot plate is adhered to the bottom of the cartridge.
• a channel from the tube to an opening aligned with the vacuum relief valve is provided
• the auxiliary mk system of this invention may be employed for printers, plotters, copiers, and faxes using multiple color mk cartridges by havmg multiple external reservoirs mounted on the printer or on a wall or horizontal surface adjacent to the machine.
• a multiple lumen feed tube may be used, with each lumen dedicated to a particular reservoir color and terminating m lay- flat tubing feed assembly or foot plate at the appropriate cartridge
• four external reservoirs can be provided, black, cyan, magenta and yellow
• two additional reservoirs for green and orange may be provided.
• Special auxiliary ink reservoir systems of the invention can also be used for "spot color" applications.
• a twist-type or clip-type connector is provided on the proximal end of the mk feed tubing
• the connectors preferably employ a rigid, blunt, tapered, cannula ( tubing ) that is pushed through a soft elastomeric disc-type sealing plug m a connector tube sealed m the reservoir bag wall
• the external reservoirs become empty, they may be removed from the Velcro ® hold fast on the side of the printer ( or wherever placed ) and replaced with a fresh reservoir
• the combmation of the small lumen in the mk feed tube, the ink viscosity, the negative pressure of the system and optional cartridge check or pinch valve (s) prevent mk dripping out of the feed tube when switching bag reservoirs As the system does not depend on gravity feed, the reservoir bag can be placed m any convenient position.
• the bag itself, or the ink level withm the auxiliary reservoir of this invention can be as low as about a minus 4" head for a 1/32" ID feed tube That is, the mk level can drop 4" without stalling, which permits vertical or horizontal orientation of the bag.
• the feed tube can be a single lumen, or it could be multiple continuous tubules or capillaries for single or multi-color mk reservoirs.
• the ink can flow over the surface of filaments via surface capillary conduction. Priming is not necessary as the air in the line goes first into the mk cartridge as the printing creates the necessary drawing vacuum m the cartridge. The entire quantity of air in the feed line from the reservoir through the lay-flat tubing is on the order of 1 to 4 milliliters. Thus, the mk level would drop approximately 5-10% in the cartridge whereupon the replenishment mk feed starts from the reservoir.
• the reservoir bag and lay-flat tubing are preferably of ethyl vinyl acetate (EVA ) plastic of sufficient thickness to provide a barrier layer, or may be a multiple layer plastic bag and tubing It is preferred to have a barrier layer to prevent deterioration of the mk through gases ( O and CO ) exchanged through the plastic bag and to prevent evaporative loss of solvent liquid (e.g., water ) through the bag walls Likewise, the reservoir bag, mk feed line and lay-flat tubing need to be of sufficiently high quality plastic to prevent on- shelf or in-use aging and cracking causing leaks
• the reservoir bag in the box preferably has internal ribs and/or a tip tube, and they may be oriented vertically
• the connector between the reservoir bag and the feed tube may be placed at the bottom of the oag, or a bottom corner of the bag, but this is not absolutely required as the mk is fed by vacuum
• the bag gradually collapses and the mk can feed upwardly in the bag by capillar
• the foot plates are conveniently made of two layers of ABS plastic, each on the order of 1/16 inch thick which are glued together, but is preferably a single 1/8 inch thick layer
• the Tygon ink feed tubing is typically solvent glued to the plastic fittings
• the anti-kink coil is typically a polyolefin plastic
• the mk feed tube is typically on the order of 24 inches long but may be any suitable length.
• the invention comprises inserting a plug/feed tubE assembly having an m-line check valve through an aperture in the perimeter wall of the cartridge
• a plug/feed tubE assembly having an m-line check valve through an aperture in the perimeter wall of the cartridge
• Such cartridges include the HP 51640 series ( 51640 A, black, 51640 C, cyan, 51640 Y, yellow, 51640 M, magenta; the corresponding 51650 C,Y,M series for plotters; 51645A, black for printers and plotters, and the 51644 C,Y,M series for plotters )
• the aperture may be a special hole drilled m the perimeter wall ( e.g , by an after market refill house ) , or may be derived by removal of an OEM fill plug, which is typically a ball press-fit in the hole m the perimeter wall to seal the fill hole The ball can be pushed into the cartridge to reopen the OEM file hole
• an annular plug is provided to seal the aperture ( drilled hole or OEM fill port )
• the annular plug has a center bore through which an mk feed tube passes from the auxiliary reservoir.
• An inlet check value is employed at any convenient place in the line, or may be provided as part of the annular plug assembly.
• a foot plate or foot bag is placed over the hole.
• the foot plate or foot bag can include a rigid tubular ball pusher that has a center bore connected to the channel m the foot plate or to the aperture in the bag.
• the ball pusher is centered on the OEM ball plug.
• This sealing can be accomplished in a number of ways: via tape on the cartridge-facing side of the foot plate, by snap-in of the ball pusher in the ball plug hole, or by other friction or interference fit of resilient material in the ball plug hole.
• check valves are used m the system of the invention, they act as a safety as compared to prior art mk resupply systems that are open to the atmosphere. In such "open" systems, if the auxiliary reservoir is disconnected or runs out of mk, air can be introduced through the line ( luer ) into the cartridge and ink leaks out the head; the bladder system becomes non-functional due to pressure imbalance.
• the conventional sponge type cartridge there is a small open-to-atmosphere port, which may be a plug having a calibrated borehole.
• the system of this invention involves providing a lumen to insert m the borehole or in the hole remaining when the port plug is pushed into or extracted from the cartridge, or a foot plate or foot bag placed over the port or borehole.
• the lumen can be pushed partway into the cartridge or all the way through the sponge to the bottom of the cartridge, providing either top fill or bottom fill.
• the port is sealed, either with an annular plug or via the sealing surface of the foot plate or footbag, and an mlet check valve is employed in line, or with the port seal mechanism, or m the foot plate or bag or in association with the auxiliary reservoir
• an mlet check valve is employed in line, or with the port seal mechanism, or m the foot plate or bag or in association with the auxiliary reservoir
• the sponge cartridge now is converted to and operates as an negative pressure cartridge
• the pressure dynamics of a sponge cartridge system will ordinarily require a somewhat lower spring force in the check valve, i.e. the check valve opens at a lower negative pressure, to counterbalance the sponge plus negative pressure in the cartridge, to permit mk feed from the auxiliary cartridge and prevent cartridge stall.
• the invention being a pull-through system based on vacuum created by printing demand, is ideally suited to future cartridges where the OEM fill port and ball plug system is eliminated. That is, OEM manufacturers m the future may decide to do the fill through the bubble generator by first evacuating the cartridge ink space, thus eliminating the need for an OEM fill port.
• the system of this invention is ideally suited to this initial fill strategy where an initial vacuum is created m the cartridge and a sealing member is placed surrounding the bubble generator port, which in turn is connected via a tube to an mk supply.
• the sealing member (such as an O-rmg or other resilient annular structure) is retracted from the cartridge once filled, and applied to the next cartridge m line.
• Either a vacuum can be pulled on the cartridge via the bubble generator, as the internal spring bladders ("lungs") can be inflated by pressure through the open-to-atmosphere pressure equalization port. Pressurizing the lungs forces air out the bubble generator. Once the sealing ink feed assembly is placed over the bubble generator, the lung pressure is released and the collapse of the lungs draws ink into the cartridge, filling it.
• a kit can be provided with a small rubber bulb pump and a foot plate, or other mk feed sealing member, that is sealingly connectible to the bubble generator.
• the bulb tip is inserted in the air port of the lungs on the top of the cartridge and the compressed, forcing air out the bubble generator.
• the cartridge is preferably inverted during this procedure to prevent residual mk leakage.
• a sealing member (connected to the ink supply) is placed over the bubble generator, the bulb is released and the ink is drawn into the cartridge.
• a unitary "fill station" assembly may be provided, where the empty cartridge is inserted in a holder that has a mating bulb/pump inlet and a sealable ink inlet. This can be used in production for initial fill, in which case it is automated, or in a kit form for individuals to use aftermarket.
• a fill kit can be provided having a tubular piercing device that passes through the hole in the top air port (e.g. of an HP 51626-type cartridge )
• the tube is long enough to pierce the thin metal foil disc-type septum.
• Ink may be gravity or pump fed through the tube.
• the tube is either multi-lumen, with at least one being an air outlet, or may have side grooves to permit air to exhaust from the cartridge during the filling process.
• the cartridge can be inverted, and air escapes out the bubble generator.
• a vacuum can be drawn first or simultaneously through the bubble generator, m which case the tubular piercing device is single lumen and sized to fit the full diameter of the air port .
• This multi-lumen air port fill approach is also useful for the sprmgbag-type cartridges, in which case the broad flexible sides of the cartridge can be squeezed to exhaust air from the mk reservoir zone of the cartridge.
• Figure 1 is an isometric view from the right side of a typical printer or plotter showing the preferred mounting location of the external mk reservoir and the mk feed tube path to the lay-flat tubing delivery assembly for feeding into the bottom of the cartridge,-
• Figure 2 is a front 3/4 elevation showing the distal end of the feed tube of the external mk feed system of the invention terminating in the lay-flat tubing delivery assembly wrapping around the front and bottom of the cartridge,-
• Figure 3 is an exploded isometric view of the preferred, best mode of the reservoir bag and the protective mounting box
• Figure 4 is an exploded isometric of the mk reservoir bag fitting and the twist-on fitting at the proximal end of the mk feed tube;
• Figure 5 is a side elevation view of a portion of the presently preferred mk reservoir bag and mk tube connector assembly;
• Figure 6 is an exploded isometric view of the lay-flat tubing assembly and the double-sided tape which secures it to the back and bottom of the cartridge;
• Figure 7 is an isometric view of the lay-flat tubing assembly as secured to the cartridge
• Figure 8 is a section view taken along lines 8-8 of Figure 7 through the cartridge and lay-flat tubing assembly showing it adhered in place;
• Figure 9 is an enlarged, partly broken away, section view of the back and bottom of the cartridge showing the detail of the securement of the delivery tubing assembly to the cartridge;
• Figure 10 is an isometric view of an alternative embodiment of the lay-flat tubing assembly showing a bag spreader internal to the tubing;
• Figure 11 is an isometric view showing one embodiment of the foot plate assembly mounted to the cartridge
• Figure 12 is an exploded isometric of the foot plate assembly embodiment shown in Figure 11,
• Figure 13 is a section view of the foot plate assembly of Figure 12 taken along lines 13-13 in Figure 12;
• Figure 14 is an exploded isometric of a second embodiment of the foot plate assembly showing how it is mounted to the bottom of the cartridge and illustrating the vacuum relief valve location;
• Figure 15 is an isometric view of a sponge filled mk reservoir bag
• Figure 16 is an isometric of the system adapted to multiple color printing showing a plurality of external reservoirs and multiple feed tubes to multiple color cartridges
• Figure 17 is a section view through the foot plate of Figure 11 along lines 17-17 in Figure 12;
• Figure 18 is partially schematic, partially broken away, isometric view of a conventional springbag-type cartridge showing two alternative placements of the distal connector and feed tube;
• Figure 19 is a section view through the ball pusher foot plate assembly of taken along line 18-18 of Figure 17.
• Figure 20 is a schematic, view of an initial fill/refill system particularly suitable for refill kits, employing air pressure through the air port and ink fill through the bubble generator for cartridges having spring bladders and not having a fill port or in which the fill port plug is not removed or removable;
• Figure 21 is a schematic, partial section view showing an initial fill system for cartridges of the type of Figure 20 in which a valve is used to switch between a vacuum source and an ink reservoir for initial fill or refill through the bubble generator;
• Figure 22 is a schematic section view of an alternative piercing fill needle system for refill through an air port which disables a spring bladder system of the cartridge,- and
• Figures 23A and 23B are section views of to two alternative needle configurations for the system of Figure 22.
• FIG. 1 shows an isometric view of the external ink feed system l of this invention which comprises an external ink tank or reservoir assembly 10 and a feed tube assembly 40 which extends between the external mk tank assembly 10 and the standard cartridge 2 of the ink jet printer, plotter, copier, or fax machine 3.
• the feed tube assembly 40 has special connectors at the proximal, m-feed end to connect the tube to the external mk reservoir and at the distal delivery end to deliver the mk to the OEM ink cartridge.
• Figure 1 illustrates the system of the invention viewed from the right hand side of the printer and particularly shows the arrangement from the external mk tank or reservoir assembly viewpoint
• Figure 2 illustrates the delivery end of the connection of the feed tube assembly 40 to the cartridge 2 ( discussed m more detail below ) .
• the external mk tank or reservoir assembly 10 comprises a bag-type reservoir 11 which is inserted in a box 12 which is secured to the side of the ink jet printer, plotter, copier, or plain paper mk jet fax as shown m Figure 1 by double-sided tape or Velcro ® hook and loop fastener system 13.
• the left end panel 14 is openaole, and the bag reservoir 11 can be inserted and the end panel closed by the closure flap 15
• the reservoir connector fitting 20 projects out the hole 16 at the right end of the box Figure 3 also shows an aperture or window 17 in the side wall for viewing the bag volume level.
• Convenient volume indicator indicia 18 may be printed on the box.
• the bag 11 is typically a plastic bag which is compatible to the mk so that ink stability can be maintained.
• a good bag material is Mylar, PVC, PETE, polyolefin or an ethyl vinyl acetate-type polymer.
• the polymer type is not particularly critical, so long as it does not affect the characteristics of the mk, and it preferably mcludes a barrier layer to reduce or eliminate degradation by 0 2 or C0 : diffusing through the bag walls.
• the sides of the bag can be sealed adjacent the marginal edges as shown at 21A-D m Figure 3. The sealing also captures the interior end of the reservoir fitting 20 with a leak proof seal.
• the reservoir is shown mounted on the vertical right side of the printer, but it can be wall mounted as shown in Figure 16, or even mounted on a horizontal or inclined surface. Typical volume is 84 ml, but it may be any convenient size.
• a suitable and exemplary type of fitting comprises an axial mlet 22, a spaced, coaxially larger cylindrical body 23 to which the bag is sealed, a shoulder 24, an external male connector tubing 25 having flanges 26 at the distal end thereof, and an internal ring-biased valve stem 27.
• the ink feed tube assembly 40 includes an mk feed tube 30 having a twist-on connector 31 at the proximal end thereof.
• the connector 31 mcludes a cylindrical body 32 with internal threads 33 which engage the tabs or lug 26 on the bag connector.
• Inlet tube 34 has an axial length sufficient to engage the valve stem 27 so that when the threads 33 engage the tabs 26 and the two pieces of the connector are tightened by rotating body 32, the valve 27 is opened by axial movement and the ink can be withdrawn from the cartridge.
• the ink feed tube may also be threaded through an protective coil wrap or flex shield 35 that functions as a support and anti-kmking wrap
• the tubing is preferably Tygon having an external diameter of 0.093" and a central lumen of 0.0313" internal diameter. A convenient length is on the order of 20-30 inches.
• the mk feed tube assembly 40 is led around behind the printer 3 up through the gap between the top lid 4 and the rear of the printer track housing 5 where it is secured by a hold-down tape or clip assembly 50.
• Other intermediate hold-down clips may be used to secure the tube to any convenient surface.
• the feed type can be teed to feed more than one printer, especially where the reservoir 10 is large.
• An important feature of the tape hold-down is that it directs the mk feed tube assembly 40 at a diagonal from left to right across the top of the printer housing 5. This is best shown on Figure 2 by the angle ⁇ , which typically ranges from 30- 60°.
• This angular securement causes the mk feed tube assembly 40 to snake to the right as shown by arrow 55 m Figures 1 and 2, as compared to the printer cartridge control ribbon 6 which snakes to the left between the printer 3 and the cartridge 2 This prevents the mk feed tube assembly 40 from becoming snagged on the cartridge control ribbon 6 as the cartridge 2 oscillates back and forth, left to right, during printing operations as shown by arrow A in Figure 2.
• an anti-kmk and support plastic coil 35 may be employed over the tubing 30 to prevent cut-off of mk flow due to kmkmg
• a pinch valve 45 may be employed to close the line wnen changing the reservoirs to ensure no leakage out the proximal end of the line, or from sucking air into the line if the printer is still running during reservoir change-out.
• Figure 5 shows the preferred bag fitting 20 and female connector 31 at the proximate end of the mk feed tube 30.
• the end of the connector body 20 contains a self-sealing elastomeric disc-type plastic plug material 28 having a slit 29.
• the proximal end of the ink feed tube assembly tubing 30 fits into a cylindrical body 32 having a pair of opposed T-shaped spring clamps 36 A and B which are cantilevered at their centers by transverse web 37 and terminate in prongs 38 A and B.
• the prongs clamp over cylindrical end cap into which is press fit the elastomeric disc 28.
• the aperture cap 41 has an enlarged end or shank 25.
• the tip tube 52 in the bag 11 is inserted in the internal end 23 of the main body.
• the lumen 42 connects the lumen of tube 30 with that of dip tube 52.
• the bag 11 has interval, anti-wetting ribs 63 to prevent mk trapping as the bag empties.
• the fittings described herein are typically a polyurethane isoplastic, such as made by DOW Chemical Company and the Tygon tubing 30 may be glued thereunto by cyclohexanone solvent bonding.
• the reservoir bag 11 is preferably HF/RF sealed EVA with a barrier layer.
• the plastic or cardboard box 12 is typically on the order of 3-3/4 inches high by 4-3/4 inches long.
• the best mode adhesive strip 68 is a closed-cell foam double- sided adhesive tape such as Scotch Brand VHB4932 25 mil. acrylic foam tape.
• the bag 11 may be mounted as shown in Figure 3 which is self- collapsmg as the mk is drawn therefrom by vacuum developed in the cartridge 2.
• a dip tube 52 leads from the interior end 22 of the fitting 20 ( see Figure 4 ) to the bottom of the bag 11.
• the fitting 20 may be placed adjacent the bottom corner of the bag 11 rather than near the top.
• the priming may be done by an mime squeeze ball primer, a check valve or port primer, by syringe introduction through a tee in the feed tube, or simply by finger pressure on the window 17 m the box 12 Air ( or an inert gas ) may be left in, supplied upon initial filling, or let into the bag during use via a check valve to improve ink level visibility
• Air or an inert gas
• a universal screw-in filling e.g., a luer-type fitting, may be used as the bag fitting 20.
• the preferred embodiment of the mk delivery system to the cartridge 2 is a lay-flat "tubing" assembly 60 This is shown in Figures 2 and 6-10.
• the mk feed tube 30 is sealed to a lay-flat tubing 61 which conveniently may be a tube made from ethylene vinyl acetate, for example, made by Solmed and offered as its Medipak brand multi-layer polymeric lay-flat film ( part number Solmed 9002 )
• the tubing 30 is preferably directly sealed into the upper end 62A of the lay-flat tubing assembly, and the other end is also sealed shut at 62B
• the tubing preferably has internal ribs 63 ( 63A, B ) projecting inwardly from each inner tubing wall 64A, 64B.
• these ribs prevent the lay-flat tubing from collapsing and pinching shut as the tubing is directed around the corner 71 formed by the juncture of the back wall 7 and bottom 8 of the cartridge 2
• the ribs 63A, B on opposite sides of the bag are offset so that continuous ink flow channels are maintained from the mlet tubing 30 to the delivery hole 65.
• Figure 6 shows a tapered wing type fitting 66
• the direct sealing of the Tygon tubing to the EVA plastic of the lay-flat tubing 61 as shown in Figures 7, 8 and 9 is the preferred embodiment
• the ribs 63 maintain a full flow of mk.
• the bag ends 62A, B can be sealed, preferably by high frequency RF, which is conventional in the industry.
• the inner face of the lay-flat tubing 61 is secured to the back 7 and bottom 8 of the cartridge 2 as shown m Figures 7, 8 and 9 by means of a relatively heavy duty double-sided tape 68 which has a thickness sufficient to accommodate for variations m the molding m the bottom 8 of the cartridge 2 or the upper flange 19 of the cartridge.
• the currently preferred double-sided tape 68 is a double-sided gasket material, 3M Scotch Brand VHB ( very high bond ) of .025 inch thickness, having high bonding adhesive on both sides.
• a hole 69 which is coordinate with the aperture 65 in one wall of the lay-flat tubing foot bag 61, is provided in the tape 68.
• the first protective peel-off tape (not show in Figure 6 ) is removed from the tape 68 and it is adhered to the inner face of lay-flat tubing 61 with the holes aligned. Later, at the time of application, the customer peels off the other protective facing tape 70 and adheres the lay-flat tubing assembly 61 to the bottom and back of the cartridge as shown in Figures 7, 8 and 9.
• the hole 65 in the inner face of the tubing 61 aligns with the hole 69 in the double-sided VHB tape 68.
• both of these align with the vacuum relief valve aperture 9 m the bottom 8 of the cartridge 2.
• the staggered ribs 63A, 63B maintain spacing around the corner 71 to permit continuous ink flow.
• the total thickness of the lay-flat tubing is on the order of .040" ⁇ .010" inch even when permitting ink flow therethrough, thus providing ample clearance even in the Hewlett- Packard: 900 series plain paper fax machines. In the Hewlett- Packard:500 and 600 series Desk Jet printers, there is even more clearance.
• Figure 10 shows an alternative method of insuring that the foot bag is maintained open by means of a bag spreader 75 which comprises an mlet connector 76 terminating in a flange 77 to which the bag is sealed. Projecting from the flange are a pair of long flexible plastic or metal fingers 78A, B. The fingers are thin and highly flexible, and while bendable, prevent the foot bag from collapsing so that the aperture 65 in the one wall can be aligned with the vacuum check valve 9 as described in connection with Figure 9.
• the connector fitting 76 receives the tubing 30.
• Figures 11 through 14 and 17 show several embodiments of additional embodiments of the distal mk delivery system of the ink feed tube assembly 40. These embodiments are generally termed “foot plate” embodiments.
• the supply line ( tube 30 wrapped with anti-kink coil 35 ) is led across the top corner of the cartridge 2 and is held in place by clip 81.
• the bare tubing 30 is then led down the back 7 of the cartridge to a male connector 82 which is inset in a hole in the upper plate 85 of a foot plate assembly 80, which may be a single layer as in Figures 11 and 17 or two layers as seen m Figures 12 and 13.
• the connector 82 leads to a channel 86 in the lower layer 87 of the foot plate 80. This channel is led diagonally to a hole 88 in the upper layer 85.
• FIG. 13 is a section view taken along the line 13-13 of Figure 12.
• the foot plate forward end 91 has one or more notches 92 or ears 93A, B which mate with the corresponding relieved portions 94A, B in the foot of the cartridge as best seen in Figures 7, 8, 11 and 14.
• the ink is fed down the tube 30, through the connector 82, thence through the transverse diagonal channel 86, and is sucked up through the opening 88 via valve 9 as the ink pressure drops inside the cartridge 2.
• Figures 11 and 17 show the best mode of the single layer embodiment of the foot plate, in which channel 86 is a bare formed by cross-drilling from an edge through entry 90.
• the tubular connector 82 is inserted in hole 83. and the tube 86 terminates in hole 88.
• the inner end of the tube 82 includes a relieved portion 84 on one side which permits ink flow into tube 86.
• the entry 90 is then filled with an appropriate glue plug 96, also shown in Figure 11.
• Figure 14 shows an alternative foot plate 80A in which the tube 30 is fed into a corner 95 of the foot plate through channel 86 and thence through a hole 88 which mates with the vacuum check valve 9 in the bottom of the cartridge 8.
• the double-sided tape surface 68 is shown.
• the foot plate is turned over 180° to mount the foot plate on the bottom of the cartridge so that the tubing 30 is led up along the corner 97 of the cartridge 2.
• Figure 15 shows an alternative embodiment m which the reservoir bag IIA is filled with a sponge, open celled plastic foam, beads, microtubes, or other mk retaining material 98, which retains and supplies mk by capillarity.
• a check valve 43 may be provided in line and an inlet, vacuum relief check valve 44 is advantageously mounted to the bag to prevent backflow and printer stall. As shown, the end entry is used in a Hewlett- Packard printer while a side entry (not shown ) can be used for a Canon printer.
• Figure 16 shows a multiple feed system for printers, plotters, copier, and faxes which use various colored inks
• the external reservoir system 11C comprises a plurality of reservoirs, identified K for black ink, C for cyan ( blue ) , M for magenta and Y for yellow These are fed through multi-lumen mk feed tube assembly 40 which is secured by clip 50 with each of the tubes terminating in a lay-flat bag assembly 60 (not shown ) for their respective cartridges (also not shown in Figure 16 )
• the bag 11 of the external reservoir 10 shown in Figure 3 typically has a volume on the order of 84 milliliters, which is double the OEM cartridge capacity
• the system shown in Figure 15 may use much larger, wall-mounted reservoirs, which themselves can be refilled through appropriate closures 99.
• a single reservoir may be manifolded to multiple cartridges in separate printers, plotters, copiers, or faxes, or to multiple cartridges in the same device, e g., a plotter with multiple
• Figures 18 and 19 show the invention adapted to a standard spnngbag-type cartridge 100 having a perimeter wall 102 m whicn is located an OEM fill port aperture 106 which is sealed after the initial filling by a steel or plastic ball plug 104
• a sealing member 108 typically a foot plate or footbag, which includes rigid tubular ball pusher 110.
• the ball pusher is placed against the port 106 and pushed inwardly to remove the ball 104 which falls to one side in the cartridge as seen in Figure 18.
• the ball pusher includes a center bore which is connected to the mk channel 112, which in turn is connected to an ink feed tube 114.
• a check valve 116 which typically comprises a ball 118 and spring 120, may be provided at any convenient place in line.
• FIG. 18 The upper right corner of Figure 18 also shows an aftermarket solution not involving a ball pusher.
• a hole 122 is drilled in the perimeter wall 102 and a plug 126 is sealingly seated m the hole.
• the plug can terminate in a delivery tube or diptube 124 which is connected to the ink feed line 114.
• the plug can include a check valve 116 of a ball and spring type 118, 120.
• Figures 20 and 21 show two alternatives for initial OEM fill and subsequent aftermarket refilling of standard cartridges of the HP 51626, -29, -33M and Encad types, series where such cartridges do not have a ball-plug fill hole on the top or it is determined that removal of the ball plug is not feasible or not desirable.
• a fill station 130 is provided which comprises a cartridge holder 132 mounted to support 133 (shown schematically) which grips the cartridge 134 in an inverted position.
• An air pressure assembly 136 is provided having an mlet line and a sealing member 138 for sealingly engaging the air vent or air port 140 at the inverted top of the cartridge.
• an ink supply assembly 142 having a sealing member 144 is provided for sealingly engaging the bubble generator 146.
• a flexible line is connected to an ink supply 148 which conveniently may have a check valve 150.
• the air pressure and mk supply assemblies 136, 142 are linked by an actuating mechanism 152, shown schematically.
• the solid dots are pivot points.
• the lever 154 is connect via links 156A and 156B to the air pressure supply and the mk supply, respectively.
• the cartridge is placed in holder 132 of fill station 130.
• the lever 154 is pressed down as shown by arrow A. This contacts the air pressure supply 136 to the air port 140, while simultaneously raising the mk supply sealing member 144 away from the bubble generator 146 Air pressure is supplied through the air port 140 and the internal Spring bladders or lungs 158 expand from position 158A to 158B forcing air to escape from the remaining volume inside the cartridge via the bubble generator 146 or the jets 147. The volume on the interior of the cartridge 160 which holds the mk is thus reduced.
• the lever 154 is raised as shown by arrow B.
• the air exhausts from the lungs 158 creating a vacuum in the cartridge mk volume 160 and mk is drawn from the ink supply 148 to fill the cartridge.
• the cartridge is then righted and reinstalled in the printer, plotter, copier or fax and used in a conventional manner.
• the cartridge 134 is clamped between a base 172 and hold downs 174A and 174B.
• the base, hold downs and supply system 176 are shown in schematic.
• a seal member 182 is recipricatmgly sealable against the bottom of the cartridge around the bubble generator 146 as shown by arrow R.
• a three-way valve 178 is turned so that it connects to a vacuum source 180.
• a vacuum is drawn in the mk supply space 160 of the cartridge 134 and the spring bladders 158 swell from the collapsed stage 158A to the enlarged state 158B by draw in of air through the air port 140.
• the three-way valve 178 is rotated clockwise as shown by the arrow 184 to connect ink supply 148 to the interior of the cartridge 160.
• FIG. 22 , 23A and 23B shown in partial section view still another embodiment of the invention by which a cartridge 134 is filled through the air port 140.
• the air port is a passage way in plug 196 which is seated in an OEM aperture 198 in the top of the cartridge.
• the plug 196 is generally T-shaped and has lateral flanges 214 to which the bladder assembly 190 is secured.
• the bladder assembly includes a pair of bags 194A and 194B and flexible spring metal wings 192A and 192B.
• Figures 23A and 23B show two alternative embodiments of the fill needle 206 having a center bore or lumen 208.
• the needle 206 is oval thus leaving a gap 210 between the side wall of the needle and the inner wall of the air port 140.
• the needle may have one or more axially parallel grooves 212 which leaves a space 210 between the needle side wall and the port 140.
• the system of this invention employs a vacuum draw created by the printing.
• this as-print- created vacuum draw ink feed system has a distinct commercial advantage with great industrial applicability since the external reservoir of this invention is less sensitive to height placement than those of the prior art m which a positive feed head was essentially critical to their operation.
• fluid head is of little or no importance.
• the system is far more applicable and useful by unskilled people who have no appreciation of fluid dynamics and either have no wish or no inclination to learn about such problems.
• the instant invention solves a serious prior art problem of reservoir placement. Further, it easily triples ink capacity, extends the life of the ink cartridges, saves money on replacement cartridges, is fast and simple to use, clean to install, allows ink level viewing, automatically shuts off, and requires less frequent changing of mk supplies.
• the feed line 30 from the reservoir 10 to the cartridge 2 need not be primed. That is, the lay-flat tubing assembly 60 or foot plate 80 is merely secured to the bottom or/and back of the cartridge with the hole aligned with the vacuum relief valve 9 Since there is no ink in the feed tube and none m either the foot plate or the lay-flat tubmg assembly, when the protective tape 70 is peeled off, there is no messy leakage or poor seal.
• the system is under negative pressure, the mk is of sufficient viscosity and the lumen of the tubmg 30 is sufficiently small that mk does not dribble from the tube 30 when changing reservoirs. Note that once the first installation of the lay-flat delivery assembly 60 or foot plate is made, subsequent reservoir replenishment is made via twist connector 20. No mk dribbles from the tubmg 30 for the same reasons The application is simple, clean and essentially fool-proof
• the auxiliary mk system of this application will find wide applicability to a wide variety of printers, plotters, copiers, and plain paper faxes employing mk jet technology.
• these include: Hewlett-Packard: 900 series plain paper faxes, Desk Jet and Desk Jet Plus printers of the 500, 600, 1200C and 1600C series, Desk Writer and Desk Writer C series, plotters of the 650C and 750C series, and the ENCAD, Novajet I, II and III series
• smgle reservoir to multiple cartridge systems are the Hewlett-Packard Design Jet or Bryce envelope addressing printer
• the system of this invention is applicable to the Hewlett-Packard cartridges of the following systems, 51625A, 51626A; 51640C, Y, M, 51640A ( Black ); 51649A; 51650C, Y, M; 51633M, 51645A and the Hewlett-Packard -26A and -29A series cartridges
• a single large auxiliary reservoir can be plumbed with multiple lumens (feed lines) to feed multiple cartridges in a single machine, e.g., a Pitney Bowes addressing machine in which individual cartridges are dedicated to specific address lines, or to an HP "Design Jet 200" or “Design Jet 600" which currently employ two cartridges
• the multiple feed lines can be direct from the large reservoir, or may be manifolded off a single larger feed tube close to the machine, with each individual cartride being fed by an individual feed tube
• multiple cartridges m multiple machines can be fed from a single large reservoir, such as multiple printers grouped in a row in a central printer location, e.g., in a law firm, grapics or print shop, publications department of a company, educational institution, government office or the like.

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• 1997
  • 1997-05-05 AU AU27472/97A patent/AU2747297A/en not_active Abandoned
  • 1997-05-05 WO PCT/US1997/007126 patent/WO1997042035A1/en not_active Application Discontinuation
  • 1997-05-05 EP EP97921436A patent/EP0910507A4/de not_active Withdrawn
  • 1997-05-05 CA CA 2253418 patent/CA2253418A1/en not_active Abandoned

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