EP0860532B1 - Tuchschneid- und Säumvorrichtung, insbesondere zur Herstellung von Steppdecken oder dgl - Google Patents

Tuchschneid- und Säumvorrichtung, insbesondere zur Herstellung von Steppdecken oder dgl Download PDF

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Publication number
EP0860532B1
EP0860532B1 EP98102424A EP98102424A EP0860532B1 EP 0860532 B1 EP0860532 B1 EP 0860532B1 EP 98102424 A EP98102424 A EP 98102424A EP 98102424 A EP98102424 A EP 98102424A EP 0860532 B1 EP0860532 B1 EP 0860532B1
Authority
EP
European Patent Office
Prior art keywords
cloth
carriage
advancement direction
guides
sewing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98102424A
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English (en)
French (fr)
Other versions
EP0860532A2 (de
EP0860532A3 (de
Inventor
Roberto Resta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resta SRL
Original Assignee
Resta SRL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Resta SRL filed Critical Resta SRL
Publication of EP0860532A2 publication Critical patent/EP0860532A2/de
Publication of EP0860532A3 publication Critical patent/EP0860532A3/de
Application granted granted Critical
Publication of EP0860532B1 publication Critical patent/EP0860532B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B11/00—Machines for sewing quilts or mattresses
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B35/00—Work-feeding or -handling elements not otherwise provided for
    • D05B35/02—Work-feeding or -handling elements not otherwise provided for for facilitating seaming; Hem-turning elements; Hemmers
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
    • D05B37/04—Cutting devices
    • D05B37/08—Cutting devices with rotatable tools
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely

Definitions

  • the present invention relates to an apparatus for cutting and hemming cloths, particularly for manufacturing quilts, duvets and the like.
  • cloth is used hereinafter to designate any product on which quilting is performed.
  • a cloth should therefore be understood as being composed of one or more sheets of woven or non-woven fabric, superimposed so as to form a single- or multilayer cloth.
  • Said apparatus is characterized in that it comprises two flexible elements which are closed in a loop on vertical planes and have two horizontal and parallel upper portions on which a transverse bar is fixed which is provided with grippers for engaging the front border of said cloth.
  • the flexible elements are actuated so that the cloth to be quilted is moved from a position for engaging the front border to a quilting position.
  • additional stationary grippers are provided, which retain the lateral borders of the cloth when said cloth has reached the quilting position.
  • a carriage can slide parallel to the flexible elements and is provided with grippers which alternate with those of the transverse bar in order to grip the front border in the quilting position and release it when the cloth has been transferred onto removal elements.
  • the apparatus does not allow to complete the perimetric hemming of the cloth. While the front border of the cloth is sewn upstream of the station that cuts the cloth away from the remaining rolls of fabric, the rear border, after cutting, remains open and can be sewn only during a subsequent step.
  • the aim of the present invention is to propose an apparatus which allows to obviate the above drawbacks, i.e., which does not require feed grippers and is adapted to complete the perimetric sewing of the cloth at each cycle.
  • an apparatus for cutting and hemming a cloth particularly for manufacturing quilts, duvets and the like starting from at least one component sheet which is wound in a roll, characterized in that it comprises: a framework; means for moving said cloth in an advancement direction; two guides for supporting the lateral borders of said cloth which lie in said advancement direction along a horizontal plane of arrangement; gripper means which are arranged upstream of said guides and are actuated so as to lock said cloth transversely; a carriage, which can slide on said framework in said advancement direction; at least one sewing machine which can slide on said carriage transversely to said advancement direction; means for actuating said carriage and said sewing machine to quilt said cloth; two sewing machines, which are arranged upstream of said feeder means and are adapted to stitch the lateral borders of said cloth which exit from said guides; a cloth finishing device being arranged downstream of said feeder means and being adapted to form two parallel lines of stitches which lie transversely to the advancement direction of said cloth and a separation cut which is intermediate between said two lines of stitches, so as
  • the reference numeral 1 generally designates a framework which is composed of four vertical posts 2, 3, 4 and 5, which are arranged at the corners of an imaginary rectangle.
  • the posts 2, 3 and 4, 5 are connected, at the top, by two longitudinal beams 6, 7, while two additional transverse beams 8, 9 mutually connect the tops of the posts 2, 4 and 3, 5.
  • Two mutually parallel longitudinal members 10, 11 lie between the transverse beams 8, 9; said longitudinal members are also parallel to the beams 6, 7 and constitute the track for the sliding of a carriage 12 for supporting one or more sewing machines.
  • the carriage 12 is composed of a double pair of horizontal and parallel beams 13 and 14 which lie respectively above and below the plane of arrangement of the cloth to be quilted and the opposite ends whereof are rigidly connected to each other.
  • the carriage 12 is suspended from two shoulders 15, 16 which rest on the track 10, 11 by means of rollers 17.
  • the carriage 12 by means of a suitable motorization not shown in the drawings, can move along the track 10, 11 in the direction X.
  • the needle actuation head of the sewing machine 18 is mounted on the pair of upper beams 13 and its crochet device is mounted on the pair of lower beams 14. It is also possible to provide several sewing machines. In a conventional manner, by means of an additional motorization, the sewing machine 18 is actuated in the direction Y, at right angles to the direction X, so that by actuating the carriage 12 and the sewing machine 18 it is possible to trace the chosen path on the cloth.
  • Each guide 19 lies between the pair of upper beams 13 and the pair of lower beams 14 and are adapted to guide the lateral borders of the cloth to be quilted.
  • each guide is composed of a longitudinal U-shaped beam 21, the opposite ends whereof are fixed on supports 22, 23 which are located at the posts 2, 4 and 3, 5 respectively.
  • the beams 21 form resting surfaces on which profiled elements 24 are arranged which have a C-shaped cross-section and are open onto each other.
  • the C-shaped cross-section of the guide 19 is arranged opposite to the one of the guide 20.
  • Each profiled element 24 can move between the outer vertical wing 25 and the inner vertical wing 26 of the beam 21 by means of pneumatic jacks 27, in which the cylinders are flanged to the outer wing of the beam 21 and the stem is rigidly coupled to the profiled element 24.
  • the jacks 27 related to the guide 19 are actuated in opposition to those of the guide 20, so that the profiled elements 24 of the guides are moved mutually closer and further apart simultaneously with respect to the longitudinal centerline plane of the apparatus.
  • the reference numeral 28 designates additional pneumatic jacks, whose cylinders are mounted vertically above the profiled elements 24.
  • a bar 29 is fixed to the stems of the jacks 28 and protrudes inside the profiled element 24.
  • the bar 29 constitutes the moving jaw of a gripper which is meant to engage the longitudinal border of the cloth to be quilted and clamp it against the fixed jaw, which is constituted by the lower wing 24a of the profiled element 24 that rests on the beam 21.
  • the cloth P to be quilted is formed by stacking a set of three sheets T1, T2 and T3 which, in a conventional manner not described in detail, are taken from respective rolls B1, B2 and B3 supported by a frame 30.
  • the number of sheets and their thickness may of course be any according to requirements.
  • the sheets T1, T2 and T3 unrolled from the rolls B1, B2 and B3 are joined between a pair of superimposed bars 31 and 32 which lie transversely on the support 22 and are inserted in the guides 19, 20 between the bars 29 and the wings 24a of the profiled elements 24.
  • the upper bar 31 can move vertically with respect to the lower bar 32 by means of pneumatic jacks (not shown), so as to form a gripper which is suitable to transversely lock the cloth P to be quilted upstream of the guides 19, 20.
  • the longitudinal grippers 24a, 29 and the transverse gripper 31, 32 delimit on three sides the quilting region which is delimited, on the fourth side, by a pair of feed rollers 33, 34 which are arranged at the outlet of the guides 19, 20.
  • the rollers 33, 34 by means of respective motors, are actuated so as to rotate in opposite directions and pull in the direction X the cloth P inserted between them.
  • Two conventional devices 35, 36 adapted to sew the lateral borders of the quilted cloth and to cut the borders outside the sewing lines, are provided laterally between the outlet of the guides 19, 20 and the feed rollers 33, 34.
  • a finishing device Downstream of the feed rollers 33, 34 there is provided a finishing device, generally designated by the reference numeral 37, adapted to cut the cloth P transversely and to sew the borders upstream and downstream of the performed cut.
  • said device comprises a box-like carriage 38 which, by means of four freely rotating wheels 39, slides on two rails 40 which are parallel and whose opposite ends are fixed to sides 41, 42 which rest on the ground.
  • a sewing head of a sewing machine 43 of the two-needle type for example of the kind disclosed in Italian patent no. 1,183,122 in the name of this same Applicant, is mounted on the carriage 38.
  • the sewing machine 43 is moved transversely to the direction X by means of a movement system which comprises a chain 44 which is fixed to the carriage 38 and is closed in a loop around two toothed sprockets 45, 46 which are mounted in a cantilevered manner on the sides 41, 42.
  • the sprocket 45 rotates freely, while the other sprocket 46 is driven by a gearmotor 47 flanged onto the side 41.
  • the gearmotor 47 is controlled by two limit switches 48, 49, which set the reversing points of the forward and return strokes.
  • the double line of stitches is formed during a single forward stroke, while the cloth is being cut in the region between the two lines of stitches.
  • a rotating circular blade 50 rotatably supported in the carriage 38, is provided to perform the separation cut.
  • the rotating blade 50 can be actuated by the same motor that drives the sewing head, by means of a transmission as disclosed in Italian patent no. 1,183,122. However, the blade 50 is preferably actuated by an electric motor 51 of its own, which is accommodated in the carriage 38.
  • the rotating blade 50 protrudes, with an upper sector, from the upper face of the carriage 38 through a slot formed therein.
  • the lateral guides 19, 20, the bar 32 and the rollers 33, 34 form a frame which keeps the cloth P stretched both transversely and longitudinally.
  • quilting is performed by moving the carriage 12 in the direction X and the sewing heads 18 in the direction Y.
  • the double line of stitches is formed and the cloth is cut downstream of the rollers 33, 34.
  • the upstream line of stitches closes the front border of the cloth being quilted, while the downstream line of stitches closes the rear border of the previously quilted cloth.
  • the two longitudinal bars 29 and the transverse bar 31 are raised; by releasing the lateral borders and the upstream border of the cloth, they allow the rollers 33, 34 to unroll new portions of sheets T1, T2, T3 from the rolls B1, B2, B3 and to form a new cloth P.
  • the described invention perfectly achieves the intended aim.
  • the device 37 arranged downstream of the actuation rollers 33, 34 allows to complete the peripheral hemming of the cloth after quilting and therefore to eliminate subsequent finishing operations.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Bedding Items (AREA)
  • Details Of Garments (AREA)
  • Woven Fabrics (AREA)

Claims (4)

  1. Vorrichtung zum Schneiden und Säumen eines Tuches (P), insbesondere zum Herstellen von Steppdecken, Deckbetten und dergleichen ausgehend von mindestens einer Bahnkomponente (T1, T2, T3), die in einer Rolle aufgewickelt ist, mit einem Rahmenwerk (1), Mitteln (33, 34) zum Bewegen des Tuches (P) in einer Vorschubrichtung, zwei Führungen (19, 20) zum Stützen der Seitenränder des Tuches, die in der Vorschubrichtung (X) liegen, entlang einer horizontalen Anordnungsebene, dadurch gekennzeichnet, dass Greifermittel (31, 32), die vor den Führungen (19, 20) angeordnet sind und betätigt werden, so dass sie das Tuch quer festhalten; einen Schlitten (12), der sich auf dem Rahmenwerk in der Vorschubrichtung (X) verschieben kann; mindestens eine Nähmaschine (18), die sich auf dem Schlitten in eine Richtung (Y) verschieben kann, die quer zu der Vorschubrichtung (X) liegt; Mittel zum Betätigen des Schlittens und der Nähmaschine, um das Tuch abzusteppen; zwei Nähmaschinen (35, 36), die vor Zufuhrmitteln (33, 34) angeordnet sind und geeignet sind, die Seitenränder des Tuches (P) zu heften, die aus den Führungen (19, 20) austreten; eine Vorrichtung (37) zum Endbearbeiten des Tuches (P), die hinter den Zufuhrmitteln (33, 34) angeordnet ist und geeignet ist, zwei parallele Stichlinien auszubilden, die quer zu der Vorschubrichtung (X) des Tuches (P) liegen, und einen Trennschnitt, der zwischen den beiden Stichlinien liegt, um den Tuchabschnitt, der hinter der Vorrichtung (37) gelegen ist, von dem vor ihr gelegenen Abschnitt abzutrennen.
  2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass jede Führung (19, 20) einen Längsträger (21) umfasst, der eine Ruheebene für ein Profilelement (24) bildet, das zur Längsmittellinienebene der Vorrichtung offen ist, wobei des Profilelement (24) durch die Wirkung von fluidbetätigten Hebern (27) quer zur Vorschubrichtung (X) des Tuches (P) beweglich ist, wobei auch ein Stab (29) vorgesehen ist, der in dem Profilelement (24) untergebracht ist und vertikal durch Wirkung weiterer Heber (28) betätigt werden kann, wobei der Stab (29) und das Profilelement (24) Greifermittel zum Greifen des Längsrandes des Tuchs (29) bilden.
  3. Vorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Nähmaschinen (35, 36), die geeignet sind, die Seitenränder des Tuches (P) am Auslass der Führungen (19, 20) zu vernähen, mit Mitteln zum Schneiden der Seitenklappen des Tuches versehen sind, die ausserhalb der Nählinien liegen.
  4. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Endbearbeitungsvorrichtung (27) einen kastenartigen Schlitten (38) aufweist, der sich auf zwei Schienen (40) verschieben kann, die quer zu der Tuchvorschubrichtung (X) liegen, eine Nähmaschine (43) vom Zweinadeltyp, die auf dem Schlitten (38) angebracht ist, Mittel (44-47) zum Betätigen des Schlittens (38) auf den Schienen (40) zwischen zwei Anschlagbegrenzungspositionen, eine rotierende Messerscheibe (50), die so gelagert ist, dass sie sich im Schlitten (38) drehen kann und einen oberen Abschnitt aufweist, der von der Nähebene hervorsteht, wobei das Messer auf einer Ebene angeordnet ist, die zwischen den beiden Nadeln hindurchführt.
EP98102424A 1997-02-24 1998-02-12 Tuchschneid- und Säumvorrichtung, insbesondere zur Herstellung von Steppdecken oder dgl Expired - Lifetime EP0860532B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITBO970088 1997-02-24
IT97BO000088A IT1290697B1 (it) 1997-02-24 1997-02-24 Apparecchiatura per il taglio e la bordatura di panni, in particolare per la fabbricazione di trapunte, imbottite e simili.

Publications (3)

Publication Number Publication Date
EP0860532A2 EP0860532A2 (de) 1998-08-26
EP0860532A3 EP0860532A3 (de) 1999-03-24
EP0860532B1 true EP0860532B1 (de) 2002-07-24

Family

ID=11341985

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98102424A Expired - Lifetime EP0860532B1 (de) 1997-02-24 1998-02-12 Tuchschneid- und Säumvorrichtung, insbesondere zur Herstellung von Steppdecken oder dgl

Country Status (5)

Country Link
US (1) US5913277A (de)
EP (1) EP0860532B1 (de)
DE (1) DE69806656T2 (de)
ES (1) ES2181067T3 (de)
IT (1) IT1290697B1 (de)

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DE102005018722B3 (de) * 2005-04-21 2006-06-22 Nähmaschinenfabrik Emil Stutznäcker GmbH & Co KG Verfahren und Vorrichtung zum Nähen von großflächigem Nähgut

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CN105177866B (zh) * 2015-08-14 2017-11-21 李延亭 全自动收卷式多功能切被机
CN105332258B (zh) * 2015-11-25 2017-12-12 南通康禾新材料有限公司 一种阔幅布剖幅器
CN106757859A (zh) * 2016-12-30 2017-05-31 常熟市大发经编织造有限公司 用于围边织造的缝纫工作机构
CN108823788B (zh) * 2018-06-28 2021-01-26 贵州省湄潭县卓越千层棉胎制品有限公司 一种无网被及其生产线
CN108589059B (zh) * 2018-07-04 2023-12-01 常熟市荣康电子科技有限公司 铺绒/棉机
CN109056299B (zh) * 2018-09-20 2019-11-22 湖南国盛服饰有限公司 一种服装布料平整裁切方法
CN109468822B (zh) * 2018-10-31 2020-08-11 马鞍山市金毫厘纺织有限公司 一种化纤面料的切割缝边装置
CN111501197A (zh) * 2020-04-16 2020-08-07 黄英 无网棉被的制作方法
CN111826819B (zh) * 2020-07-24 2022-03-18 东阳市毅龙制衣有限公司 一种抗静电面料及其制备方法与制备系统
CN111809381B (zh) * 2020-07-24 2022-04-22 福建南平新南针有限公司 一种弹性面料及其织造方法与系统
CN112899901B (zh) * 2021-01-12 2022-05-03 山东科宏纺织有限公司 一种自动熨烫和裁切的纺织布料拼接装置

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Also Published As

Publication number Publication date
DE69806656T2 (de) 2003-04-03
US5913277A (en) 1999-06-22
EP0860532A2 (de) 1998-08-26
ITBO970088A0 (it) 1997-02-24
IT1290697B1 (it) 1998-12-10
DE69806656D1 (de) 2002-08-29
ES2181067T3 (es) 2003-02-16
EP0860532A3 (de) 1999-03-24
ITBO970088A1 (it) 1998-08-24

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