EP0756359B1 - Dispositif pour terminer des câbles plats dans des connecteurs - Google Patents

Dispositif pour terminer des câbles plats dans des connecteurs Download PDF

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Publication number
EP0756359B1
EP0756359B1 EP95111726A EP95111726A EP0756359B1 EP 0756359 B1 EP0756359 B1 EP 0756359B1 EP 95111726 A EP95111726 A EP 95111726A EP 95111726 A EP95111726 A EP 95111726A EP 0756359 B1 EP0756359 B1 EP 0756359B1
Authority
EP
European Patent Office
Prior art keywords
making
station
cable
housings
transport
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP95111726A
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German (de)
English (en)
Other versions
EP0756359A1 (fr
Inventor
Werner Gennen
Gerald Heinen
Werner Heinrichs
Guy Servais
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stocko Contact GmbH and Co KG
Original Assignee
Stocko Contact GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Stocko Contact GmbH and Co KG filed Critical Stocko Contact GmbH and Co KG
Priority to EP95111726A priority Critical patent/EP0756359B1/fr
Priority to DE59509844T priority patent/DE59509844D1/de
Publication of EP0756359A1 publication Critical patent/EP0756359A1/fr
Application granted granted Critical
Publication of EP0756359B1 publication Critical patent/EP0756359B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/01Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting unstripped conductors to contact members having insulation cutting edges
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/77Coupling devices for flexible printed circuits, flat or ribbon cables or like structures

Definitions

  • the invention relates to a device for cable assembly from one Line supply deducted ribbon cables, with with plugs, in particular Insulation displacement contacting elements, equipped housings in one Contacting station.
  • a cable assembly machine for ribbon cables according to the preamble of claim 1 is from DE-A-39 39 310 known. It has a line supply device, a line feed device, a cut-to-length station and a cut-to-length line Cross transport device for transporting the individual lines to Contacting station on which the housing can be fed with a feed device are.
  • Other behannk cable assembly devices are disadvantageously not for the assembly of ribbon cables suitable where the individual conductors are spaced apart and isolated from each other are connected to a conductor strip.
  • Another disadvantage is that the various transport devices used are complex and the possibilities of conductor processing are limited.
  • the invention is based on the object of providing a cable assembly machine for automatic one-sided or double-sided assembly of ribbon cables, in particular in a grid z. B. 2.5 mm and 1.25 mm with connectors that have a simple and reliable supply of the connectors, can process cable lengths up to and over 2000 mm, has simple transport facilities and is also suitable for stripping or "semi Strip "from one or two sides and also to process single and double insulated ribbon cables.
  • the term "stripping” is understood to mean the removal of the outer insulation by a few millimeters at the end of the line.
  • “Semi-strip” is called the separation of the entire insulation from the conductor, after which the separated insulation is pulled 2 - 3 mm, but not removed from the conductor, so that protection for the conductor against bending and corrosion remains.
  • the transport devices are designed so that compared to the stand technology with less effort and thus a simpler construction can be worked, although the variable usability the machine is improved.
  • the work of the line feed device with the cable pulling pliers are flat ribbon length Can be processed from 60 to more than 2000 mm without converting the machine.
  • the cable pulling pliers can extend beyond their axial travel Can be rotated 180 ° and thus enables connectors to be attached later in a Z shape.
  • one turn in front of the contacting station perform the supplied housing by 180 ° about its longitudinal axis, wherein the housings are then contacted from below instead of from above.
  • the cable itself is therefore not twisted.
  • the vertically arranged turntable is preferably to one side of the Direction of movement of the housing rotated so that the of him in one Housing receptacle rotated by 180 ° on the housing same transport level remain, but laterally offset to Contacting station transported upside down and from there can be contacted below.
  • the cross transport device ensures the supply of cut to length Ribbon conductors to the various processing stations. Use this Pliers on both sides of the line and transport them in a clocked Float from station to station.
  • Cable transport pliers each from an upper, extending over the entire length of the transversely extending, horizontally movable bar and one lower, cooperating counter bar, which is horizontal and is vertically movable and with clamping jaws at each processing station for the ribbon cables are equipped with additional cable clamps individual stations are provided, which are independent of the Cable transport pliers the supplied ribbon cable with every cycle change hold in position.
  • An adjustable coupling part can hold the pliers on the fixed side with the pliers on the movable side for one Connect synchronous operation. For faster dismantling and conversion to the Processing different cable lengths is also an advantage
  • the pliers are centered on the movable side.
  • Each Transport tongs can also be provided with a rocker, which for Disposal of the assembled ribbon cable is used.
  • the transverse transport device advantageously extends over the following in the machining direction processing stations arranged one behind the other: stripping and semi-strip station, contacting station, stamping station on the movable Side, control station for testing for continuity and short circuit, cable cutting station for double-sided separation of the housing from the as poorly recognized ribbon cable and disposal station.
  • To supply the housing to the contacting station is preferably on the fixed and the vertical side is provided with a vertical storage device, arranged in the stacked bar magazines in guide rails are in the emptying position from an extension device to intermittent feeding of those provided with insulation displacement contact elements Housing to the contacting station can be acted upon, on the fixed Side a 180 ° turning device for the housing on both sides Assembly is interposed.
  • the extension device is for one Reverse operation designed to remove the emptied To allow rod magazine, especially down.
  • the ejection device is preferably for each vertical storage device designed as a central extension unit, each in the unloading level rod magazine located on a spiral spring rod arranged slide at the rear end is detectable, which the housing in Emptying direction is loaded by a central, reversible drive.
  • the spiral spring rod can be toothed between two Transport rollers on one side and two pressure rollers on the one opposite side be stored, the pressure rollers as a rocker are designed such that they are dependent on the actuation by a double actuation cylinder can optionally be placed on the spiral spring rod are to initiate a feed from the powerless zero position or a retraction by a positive connection of the spiral spring rod with one of the transport rollers.
  • a pre and returning drive with a transport roller and a pressure roller Find use can be used.
  • the machine is made up of different, downstream, facilities corresponding to the processing sequence, on the one hand the supply from ribbon cables to a contacting station and on the other hand the delivery of connectors to just this contacting station in which the machine equips the cables on one or both sides with the connectors.
  • One is connected in series to feed ribbon cables Line storage device 3, the ribbon cable 4 in the form of a cable drum rolled up, a cable backstop 5 for the ribbon cable 4 for Support of a line feed device 6, a cutting station 7 and In the coaxial line for this purpose an axially movable cable pulling pliers 8 for pulling out the desired cable length.
  • the machine is fundamental divided into a fixed side 1 and a movable side 2. All so far mentioned facilities are on the fixed page 1, with Except the cable pulling pliers 8, which on the movable side 2 of the Machine is arranged.
  • the cable spools used in line supply 3 must be properly be wound up, the ribbon cable must not be bent and not open of the driven cable drum.
  • the ribbon cable 4 is guided through the cable backstop 5, i.e. between two rollers 9 runs so that to pull in the selected length of ribbon with the Cable drum drive is first formed a loop and then the Feed device 6 is activated, the selected ribbon length Cable pulling pliers 8 transported.
  • a sensor 10 which is the pulling in of a short ribbon cable, for example at the end of the coil.
  • the cable pulling pliers 8 is axial on the movable side 1 of the machine movable on a rail according to the double arrow in Fig. 2 of the drawing and moves against a left-sided stop.
  • a gripping tool of the cable pulling pliers takes the delivered flat belt 4 and pulls it in his Backward movement up to the position shown in Fig. 2 of the drawing.
  • the ribbon cable 4 is thus in the actual working area of the machine moved in.
  • the cable feed promotes 6 ribbon cables 4 after, with a loop according to FIG Drawing forms.
  • the required machining length is now available Ribbon conductor in the work area of the machine.
  • Transverse to the described course of the supplier facilities for the Ribbon conductors 4 extend, in turn one behind the other in the machining direction arranged, the individual processing stations of the machine. This are linked together by a transverse transport device 11, which consists of pliers 12 each on the fixed and pliers 13 on the movable Side of the machine frame.
  • the pliers 12 and 13 are synchronously horizontal (as the double arrow in Fig. 3 clarifies) back and forth and this way able to one Cut ribbon cable 4 from processing station to processing station to transport.
  • the pliers 12 and 13 are in the working space of the cable pulling pliers drove up and fix it there for cutting to the desired length retracted ribbon cable 4.
  • the ribbon cable 4 is cut to length and the cut one Ladder from the cable transport in the backward movement in the first processing station transported. This is according to FIG. 2 of the drawing a stripping and semi-strip station 14.
  • the ribbon conductor can be stripped on both sides or provided with a semi-strip.
  • the Semi-strip length set with interchangeable spacers and the Stripping length determined by a spacer, which is not in the drawing are shown in more detail.
  • the ribbon conductor is then in the contacting station 15 with the pliers 12 and 13 clocked on.
  • a cable clamp 24 holds the ribbon cable in position during the contacting process. Is the one described below Housing supply ended, the ribbon cable is on both sides in the housing, so that the contacts are pressed in after actuation of the contact stamp and the contacting process is finished.
  • Ribbon cables equipped on both sides are used in the next processing station, the control station 16, checked for continuity and short circuit. Becomes the ribbon cable is only equipped with one connector, this is done on the "moving side” 2 of the machine. Then the pliers spend 12 13 the ribbon cable to the cutting station 17. Has control of the article Recognized as "good”, it is guided by guides and one gripper at the next The cycle is pushed out of the working area of the machine. Will the article recognized as "bad” by the control, the cutting station 17 separates the ribbon cable on both sides from the connectors and the rejects are sorted out in a disposal station 18.
  • the basic structure of the pliers 12 and 13 is shown in Fig. 3 of the drawing. Accordingly, the pliers are each from an upper one, over the the entire length of the transverse transport, horizontally movable Bar 19 and a lower, cooperating counter bar 20 constructed, which can be moved horizontally and vertically and with clamping jaws 21 every processing station is equipped for the ribbon cables.
  • the two strips 19, 20 are made of rails with transport tongs 22 and rods 23 existing support structure with the machine frame and Connected drives, not shown. Additional cable clamps 21 are provided at individual processing stations that are independent of the Pliers 12, 13 in the supplied ribbon cable with every cycle change in Hold position.
  • An adjustable coupling part can engage the pliers 12 the fixed side 1 with the pliers 13 on the movable side 2 for connect a synchronous run. For faster dismantling and conversion to the processing of different cable lengths is also an advantage centering of the pliers 13 on the movable side 2 is provided. In addition, each transport tongs 12, 13 with a rocker for disposal of the assembled ribbon cable.
  • the housing feed to the contacting station 15 consists essentially of two vertical stores 25, 26, which are arranged one above the other Pole magazines included, in which housings in a row Contacting position are arranged, as well as devices 27 for gradual Emptying the bar magazines into feed channels 28.
  • the housing feed is designed to both ends of the contacting station 15 there supplied ribbon cables with insulation displacement contact elements in to contact opposite processing.
  • the device for emptying 27 For emptying the left and right in the emptying level located rod magazine is the device for emptying 27, too Called extension unit, provided.
  • This consists of a central one Drive that over and above interlocking transport rollers arranged pressure rollers on a spiral spring rod in between acts, at the front end of a slider is attached.
  • the slider is from inserted into the respective rod magazine at the back and presses on the line of cascaded housing for extension on the opposite side in the upstream feed channel 28.
  • This device is not removable in detail.
  • a 180 ° turning device 29 for the housing on the fixed side 1 of the housing feeder is provided, which consists of a parallel to the Feed channel 28 arranged horizontal turning plate (see Fig. 2), which can be rotated back and forth in a bearing according to the double arrow.
  • the housings thus turned in the contacting position then become Move contacting station 15.
  • a stamping station 30 may also be provided.
  • Fig. 4 of the drawing shows a schematic end view of a Turntable 34 for the Z-shape assembly of a ribbon cable to which the Housing with a lateral rotation around its own longitudinal axis in one Movement sequence can both be turned into the contacting position as well be turned over for contacting from below to produce a Z-shaped ribbon conductor contact on both sides.
  • This is in the Extension of the feed channel 28 located on the fixed side 1 and coaxial to this on a stand 31 with foot 32 one Housing receptacle 33 arranged on a double arrow rotatable, roller-like, vertical turntable 34 in the in Drawing left position laterally, i.e. 2 according to the drawing outside, can be rotated.
  • a correspondingly provided drive is in not shown in the drawing.
  • the first in the housing receptacle in the The right position in the feed position is in this way rotated about its longitudinal axis, is then upside down and can be used for Contacting station 15 can be transported further. There then takes place on the fixed side the contact from below, while on the Moving side of the machine carried out from above in unchanged form becomes.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Claims (14)

  1. Dispositif pour terminer des câbles plats (4) tirés d'une réserve de câbles, avec des boítiers équipés de fiches, en particulier des éléments de contact auto-dénudants, dans un poste de connexion (15), qui sera monté en aval dans le cycle des opérations, à partir d'un système de réserve de câbles plats (3), d'un système de poussée des câbles (6), d'un poste de sectionnement (7) et d'un système de transfert transversal (11) recueillant la ligne sectionnée (4) et destiné au transport des câbles plats tirés vers le poste de connexion, vers lequel les boítiers pourront être ramenés à partir de l'autre côté, par l'intermédiaire d'un système d'amenée, dans lequel cas, dans le cycle des opérations, une pince de tirage des câbles (8) déplaçable en direction axiale et permettant de tirer la longueur de câble voulue est disposée en aval du poste de sectionnement, en ligne coaxiale à ce dernier. Si les lignes sont très longues, cette pince de tirage coopère avec le système de poussée des câbles (6), de manière à permettre de repousser le câble plat (4) hors de la réserve de câbles (3), ainsi si des courbures de câbles se forment, les lignes de grande longueur sont sectionnées par le dispositif de coupure de câble, puis se laissent transporter vers le poste de connexion (15), par l'intermédiaire du système de transfert transversal (11),
       caractérisé en ce que
       pour les lignes d'une longueur supérieure à 300 m, une boucle se forme lors du transport du câble plat (4) et en ce que le système de transfert transversal (11) est équipé de part et d'autre des lignes sectionnées d'une pince (12, 13) permettant de fixer lesdites lignes sectionnées (4) et que ces pinces peuvent être déplacées en cadence dans un sens ou dans l'autre, en amont de chaque poste de traitement, dans lequel cas les pinces de transport de câble (12, 13) sont munies de mâchoires de serrage (21) au niveau de chaque poste de traitement et des bornes de câbles (24) supplémentaires sont prévues à chaque poste, pour maintenir le câble plat (4) en position adéquate à chaque modification de cadence, indépendamment des pinces de transport de câble (12, 13).
  2. Dispositif pour terminer les câbles selon la revendication 1, caractérisé en ce que, dans le sens d'acheminement des boítiers, en amont du poste de connexion (15), il est possible de faire effectuer aux boítiers acheminés une rotation à 180° autour de leur axe longitudinal et en ce que les boítiers peuvent être connectés par le bas.
  3. Dispositif pour terminer les câbles selon la revendication 1, caractérisé en ce que, en amont du poste de connexion (15), les boítiers peuvent être renversés dans leur axe vertical, à l'intérieur d'un dispositif de renversement à 180° (29).
  4. Dispositif pour terminer les câbles selon la revendication 3, caractérisé en ce qu'un plateau de renversement placé à l'horizontale est prévu pour renverser les boítiers.
  5. Dispositif pour terminer les câbles selon l'une des revendications 1 à 4, caractérisé en ce qu'un plateau tournant placé à la verticale (34) permet la rotation des boítiers autour de leur axe longitudinal.
  6. Dispositif pour terminer les câbles selon l'une des revendications 1 à 5, caractérisé en ce que les pinces de transport de câbles (12, 13) du système de transfert transversal (11) sont montées sur une réglette supérieure, déplaçable à l'horizontale (19) qui s'étend sur toute la longueur du trajet de transport transversal et sur une contre - réglette inférieure (20) qui peut être déplacée à l'horizontale et à la verticale et qui coopère avec la réglette supérieure, et que ces réglettes sont équipées de mâchoires de serrage (21) à chaque poste de traitement des câbles plats, dans lequel cas des bornes de câbles (24) supplémentaires sont prévues à chaque poste, pour maintenir le câble plat en position adéquate à chaque modification de cadence, indépendamment des pinces de transport de câble (12, 13).
  7. Dispositif pour terminer les câbles selon la revendication 6, caractérisé en ce qu'une pièce de couplage réglable relie la pince (12) du côté fixe (1) avec la pince (13) du côté mobile (2), pour permettre une marche synchrone.
  8. Dispositif pour terminer les câbles selon les revendications 6 et 7, caractérisé par un système de centrage des pinces prévu sur la fixation des pinces de transport.
  9. Dispositif pour terminer les câbles selon l'une des revendications 1 à 8, caractérisé en ce que le système de transfert transversal (11) s'étend au-dessus des postes de traitement suivants, situés l'un derrière l'autre dans le sens des opérations : poste à dénuder et poste semi-strip (14, poste de connexion (15), poste de cambrage (30), poste de contrôle (16), poste de coupure du câble (17) et poste d'évacuation (18).
  10. Dispositif pour terminer les câbles selon l'une des revendications 1 à 9, caractérisé en ce que, pour amener les boítiers vers le poste de connexion (15), un système vertical d'accumulation (25) est prévu de chaque côté (1, 2) des lignes sectionnées (4) et que dans ce système d'accumulation, des systèmes d'alimentation des barres sont disposés dans des barres conductrices et qu'en position de décharge, ils peuvent être alimentés par un système de distribution (27), qui ramène en cadence les boítiers munis d'éléments de contact autodénudants vers le poste de connexion (15) dans lequel cas le dispositif de renversement à 180° (29) ou le plateau tournant (34) prévus pour les boítiers sont intercalés sur un côté (1), pour permettre un montage bilatéral ou un montage en forme de Z.
  11. Dispositif pour terminer les câbles selon la revendication 10, caractérisé en ce que le système de distribution (27) est conçu pour une marche réversible.
  12. Dispositif pour terminer les câbles selon la revendication 10 ou 11, caractérisé en ce que le système de distribution (27) est conçu sous forme d'unité de distribution centralisée pour chaque système vertical d'accumulation (25, 26) et que chaque système d'alimentation des barres qui se trouve au niveau de décharge peut être saisi par son extrémité arrière par un curseur disposé sur une tige à ressort en spirale et que ce curseur charge les boítiers dans le sens de décharge, par l'intermédiaire de l'entraínement centralisé réversible.
  13. Dispositif selon la revendication 12,
    caractérisé en ce que le système de distribution (27) est équipé d'un entraínement aller et retour muni d'un galet de transport qui agit sur la tige à ressort en spirale et d'un galet presseur.
  14. Dispositif pour terminer les câbles selon la revendication 12, caractérisé en ce que d'un côté, la tige à ressort en spirale est logée entre deux galets de transports engrenés l'un dans l'autre et que du côté opposé, elle est logée entre deux galets presseurs, dans lequel cas les galets presseurs sont conçus sous forme d'archets, de telle manière à ce qu'ils puissent être appliqués sur la tige à ressort en spirale, en fonction de la manipulation d'un cylindre de manoeuvre double, pour amorcer une avance ou un retrait à partir de la position neutre sans énergie, par adhérence de la tige à ressort en spirale avec l'un des galets de transport.
EP95111726A 1995-07-26 1995-07-26 Dispositif pour terminer des câbles plats dans des connecteurs Expired - Lifetime EP0756359B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP95111726A EP0756359B1 (fr) 1995-07-26 1995-07-26 Dispositif pour terminer des câbles plats dans des connecteurs
DE59509844T DE59509844D1 (de) 1995-07-26 1995-07-26 Vorrichtung zur Kabelkonfektionierung von Flachbandleitern

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP95111726A EP0756359B1 (fr) 1995-07-26 1995-07-26 Dispositif pour terminer des câbles plats dans des connecteurs

Publications (2)

Publication Number Publication Date
EP0756359A1 EP0756359A1 (fr) 1997-01-29
EP0756359B1 true EP0756359B1 (fr) 2001-11-14

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EP95111726A Expired - Lifetime EP0756359B1 (fr) 1995-07-26 1995-07-26 Dispositif pour terminer des câbles plats dans des connecteurs

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DE (1) DE59509844D1 (fr)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109193310B (zh) * 2018-09-12 2023-10-20 珠海福睿电子科技有限公司 一种线缆接头全自动加工一体机
CN114336114B (zh) * 2021-12-21 2023-07-28 昆山嘉华电子有限公司 同轴开关连接器

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8429512D0 (en) * 1984-11-22 1985-01-03 Molex Inc Assembling electrical harnesses
US4709463A (en) * 1985-11-08 1987-12-01 Northern Telecom Limited Apparatus for connecting conductors to terminals of a cross-connect connector for communication lines
DE3939310A1 (de) * 1989-11-28 1991-05-29 Grote & Hartmann Verfahren und vorrichtung zur automatischen herstellung von elektrischen modulen

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EP0756359A1 (fr) 1997-01-29
DE59509844D1 (de) 2001-12-20

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