EP0742061B1 - Dispositif d'enroulement réglé électroniquement pour la fabrication de ressorts pour des matelas ou rembourrages - Google Patents

Dispositif d'enroulement réglé électroniquement pour la fabrication de ressorts pour des matelas ou rembourrages Download PDF

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Publication number
EP0742061B1
EP0742061B1 EP96107299A EP96107299A EP0742061B1 EP 0742061 B1 EP0742061 B1 EP 0742061B1 EP 96107299 A EP96107299 A EP 96107299A EP 96107299 A EP96107299 A EP 96107299A EP 0742061 B1 EP0742061 B1 EP 0742061B1
Authority
EP
European Patent Office
Prior art keywords
electronically controlled
winding device
wire
controlled winding
servomotor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP96107299A
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German (de)
English (en)
Other versions
EP0742061A1 (fr
Inventor
Hans Knöpfel
Siegfried Grüninger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spuehl AG
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Spuehl AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spuehl AG filed Critical Spuehl AG
Publication of EP0742061A1 publication Critical patent/EP0742061A1/fr
Application granted granted Critical
Publication of EP0742061B1 publication Critical patent/EP0742061B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F35/00—Making springs from wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F3/00—Coiling wire into particular forms
    • B21F3/02—Coiling wire into particular forms helically
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5187—Wire working

Definitions

  • the invention relates to an electronically controlled Winch device according to the preamble of patent claim 1.
  • a winch device is for example with the The subject of EP 0 369 173 B1 has become known.
  • Known winch device has the disadvantage that the Tools for bending the spring diameter, for the Completion of the slope and for the wire feed over relatively long and with playful drive devices are driven.
  • Such drive devices are especially belts made by corresponding electronic regulated drive motors are driven.
  • Each drive motor acts on one via a toothed belt corresponding drive axle, which rotatably with Transmission links is connected, which consists essentially of There are cams that are associated with that Cam scanning rollers are connected, which Scanning tools in turn connected to the bending tools are.
  • the known device has the disadvantage that that many mechanical components must be used, which the Manufacturing costs of the machine increased greatly and also the Maintenance effort, the susceptibility to repairs and the Frequency of wear increased.
  • FR-A-2 238 546 also describes an electronically controlled one Winding device, with a pitch tool and a Bending pin driven by a Vervomotor translatory become.
  • the invention is therefore based on the object To further develop the winch device of the type mentioned at the outset, that the individual drive trains have improved turning and Flexural rigidity can be assigned.
  • An essential feature of the invention is that now due to the short and equipped with few transmission elements Drive trains an improved torsional and bending stiffness of the respective drive train is reached.
  • the invention electronically controlled servo motors can therefore be used their movement immediately with the interposition of little Transfer links directly to the bending tools and the Transfer drive rollers, which is now the first time a wire with reduced tolerances to a corresponding one Bend spring.
  • the Servomotors are electronically controlled and the movement of the Servomotors exactly according to the required spring shape can be adjusted.
  • the spring to be produced is first used described a mathematical model, which of the regulation is entered. According to this regulation, the Movements of the individual servomotors are controlled. It is now possible, based on the derivation from a mathematical model a changed feather shape relative generate quickly because you can rely on the production of waive different experimental springs. Before with the known machines had to test springs in large Number can be produced, then based on the received Spring form to adjust the drive chain so that the desired feather shape was achieved. This is with the present invention no longer necessary because starting out the different from a mathematical model Control commands for the various servo motors directly be programmed and therefore committee springs, which for the Further processing is unsuitable, to a large extent be avoided.
  • the servomotors are common among themselves Control connected so that, for example, the angle of rotation one of the servomotors is queried and then the Angle of rotation of the other servo motors or readjusted becomes.
  • the wire feed with a speed or rotation-controlled servomotor and this Servomotor via a gearbox on the synchronously driven Pull rollers act that are oppositely driven between themselves form a gap through which the wire is drawn in and is transported.
  • a stepped transmission is preferably used here, which is designed as a spur gear.
  • the spur gear described can also be an angular gear or a belt transmission can be used.
  • the bending tools each are only moved in translation, d. H. they are just in driven one level each, with a displacement drive for the respective bending tool also other turning and rigid drives as essential to the solution become.
  • the bending roll in one Sled is guided, which sled over a spindle is driven so that the bending roller is translational Assign shift actuator.
  • the swivel drive of the bending roller is therefore a pure one Translational drive of the bending roller realized.
  • Incline tool which is also direct and can be driven in translation.
  • Incline tool in turn in a sled that over a Spindle drive or another translatory drive is driven.
  • the incline tool it is also possible to use the incline tool to be designed as a swivel tool, a translatory and / or pivotal movement provided for the incline tool becomes.
  • the cutting tool (cutting tool) driven by an electronically controlled servo motor becomes.
  • This leads to short connection paths between the servo motor and the cutting tool to be able to make an exact cut.
  • toggle lever has the advantage that it is relative large cutting forces with low drive power of the Servomotors can be generated.
  • the wire no longer by a so-called Wire guide tube is fed to the bending tool, instead there is a free feeding of the wire without Passing the wire through an appropriate Guide tube.
  • a tube are now according to the invention in Direction of transport staggered wire guide rollers arranged, one of which is a wire guide roller above attaches to the wire and the other wire guide roller itself the bottom of the wire and the two wire guide rollers are arranged offset to one another in the transport direction.
  • a wire 1 is in the direction of arrow 2 passed through pull rollers 6,7 and from these in Feed direction driven.
  • the pull rollers are over one common gear 5 are driven synchronously and hereby acted upon by a drive axle 4, which of a rotation angle controlled servo motor 3 is driven.
  • the bending device 8 consists essentially of a Bending tool, which is designed as a bending roller 28 and from a pitch tool 30.
  • the bending roller 28 is controlled by a speed Servomotor 22 driven while driving the Incline tool 30 via a speed-controlled Servomotor 35 takes place.
  • the servo motor 22 drives one via a drive shaft 23 Cam 24, which is with its outer circumference on the outer circumference a roller 25 supports the free, pivotable part a lever 26 is arranged, which in the pivot axis 27th is pivotally mounted.
  • the bending roller 28 sits on the opposite arm consequently in the pivoting of the roller 25 in the Arrow directions 49, 50 (see FIG. 3) are displaceably driven is.
  • the displacement drive of the incline tool 30 is in similarly resolved.
  • the servo motor 35 overdrives its drive axis 36 a cam disk 34 (see FIG. 2) rotating, which cam disk 34 has a curved track 37 defines in which a role 33 translationally is guided.
  • the roller 33 sits according to Figure 2 rotatable but immovable on one in the Arrow directions 42, 43 slidable in the range of Straight guides 41 mounted plunger 32.
  • the plunger 32 is connected to the pitch tool 30, which has a contact edge 31 with which the Incline tool 30 on the wire section 29 to be bent creates.
  • Servo motor 9 is provided, on its drive axis 10 a gear 11 acts, the output-side axis of rotation 15 is rotatably coupled to a cam 12.
  • the outer circumference the cam 12 lies on the outer circumference of an associated one Roll 16 on which is rotatable in the pivotable part of a Knee lever 62 is arranged.
  • the toggle is here fixed to the housing in the pivot axis 17 and pivoted takes up the roller 16 in the region of its axis of rotation 18.
  • a pivot axis 19 is arranged in which the upper knife 13 is held, which in not is shown in more detail in a straight guide.
  • the upper knife 13 is arranged fixed to the housing Lower knife 14 opposite.
  • wire guide rollers 20,21 are rotatable, is also a correspondingly low Wear present, because with the previous ones Wire guide tube was a constant friction with one to accept the corresponding pollution.
  • FIG. 4 shows a further embodiment of the invention shown. It can be seen here that the movements of the individual tools 28,30 through purely translational Movements can be performed.
  • the bending roller 28 is in the region of a slide 44 rotatably mounted, which is received in a guide 45.
  • the carriage 44 is here, for example, with a spindle 46 connected, which is rotatably driven by a spindle nut 47 which in turn is driven by the servo motor 22. In this way, the carriage 44 is in the direction of the arrow 49.50 in the guide 45 moved translationally and it results also a practically backlash-free, low-loss and rigid translatory guidance of the bending roller 28.
  • a control according to the invention is shown schematically in FIG shown.
  • the axis control 58 sits at the input of the motor control 56, which initiates the control commands into the motor control 56.
  • the mathematical model thus becomes in the axis control 58 predefined to generate the desired spring and this Electrical control commands are then given to the individual axes fed.
  • the return of the individual commands and the Connection of the individual engine controls 56 to one another takes place via an optical fiber ring that commands all accepts and in the sense of a bus to the axis control 58 leads back.
  • the axis control is programmable with a Controller 59 coupled, which is controlled by a computer 60 can be.
  • the corresponding control commands can be via an operator terminal 61 can be entered.
  • Regulation 51 also contains other regulation mechanisms shown. It is stated that regulation 51 also can be used for that with the help of motors 54,54a, 54b knots can be attached in the spring and that a transport star is provided outside the winch part can be.
  • the winding machine 52 is equipped with a transfer machine 53 connected, which takes over the finished bent springs and transported on.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Claims (9)

  1. Dispositif d'enroulement à régulation électronique pour des ressorts de matelas et de rembourrages, qui comporte essentiellement une amenée de fil métallique, un guidage de fil, un dispositif de coupe et un dispositif de pliage pour un fil métallique à transformer,
    caractérisé en ce que le dispositif de pliage se compose d'au moins un rouleau de pliage (28) et d'au moins un outil de formation de pas (30), étant précisé qu'un servomoteur (22) agit par l'intermédiaire d'au moins un disque à came (24) sur une extrémité d'un levier (26) pivotant autour d'un axe (27), et entraíne de manière pivotante le rouleau de pliage (28) situé à l'extrémité opposée du levier (26), et
    un servomoteur (35) entraíne en rotation au moins un disque à came (34), lequel disque à came (34) définit une trajectoire courbe (37) sur laquelle est guidé, mobile en translation, un coulisseau (32) qui porte à une extrémité l'outil formant le pas (30).
  2. Dispositif d'enroulement à régulation électronique selon la revendication 1, caractérisé en ce que le rouleau (28) est monté en supplément sur un chariot (44) qui est entraíné en translation par l'intermédiaire d'une broche (46) entraínée en rotation par un servomoteur (22), et/ou l'outil de formation de pas (30) est monté en supplément sur un chariot (63) qui est entraíné en translation par l'intermédiaire d'une broche (46a) entraínée en rotation par un servomoteur (35).
  3. Dispositif d'enroulement à régulation électronique selon la revendication 1 ou 2, caractérisé en ce que l'amenée de fil métallique comporte au moins un servomoteur (3) qui entraíne au moins deux rouleaux de traction (6, 7) en sens inverse et de façon synchrone, par l'intermédiaire d'une transmission (5).
  4. Dispositif d'enroulement à régulation électronique selon la revendication 3, caractérisé en ce que les rouleaux de traction (6, 7) sont entraínés par un servomoteur (3).
  5. Dispositif d'enroulement à régulation électronique selon l'une des revendications 1 à 4, caractérisé en ce que le guidage de fil métallique se compose d'au moins deux rouleaux de guidage de fil rotatifs (20, 21), disposés l'un derrière l'autre dans le sens de transport (2), qui forment avec le rouleau de pliage (28) situé derrière un appui en trois points pour le fil métallique (1).
  6. Dispositif d'enroulement à régulation électronique selon l'une des revendications 1 à 5, caractérisé en ce que le dispositif de coupe est actionné par l'intermédiaire d'un levier coudé (62) qui est lui-même actionné par un servomoteur (9) par l'intermédiaire d'une came (12).
  7. Dispositif d'enroulement à régulation électronique selon l'une des revendications 1 à 6, caractérisé en ce que les servomoteurs (3, 9, 22, 35) sont réglés en fonction de la vitesse de rotation et de l'angle de rotation.
  8. Dispositif d'enroulement à régulation électronique selon l'une des revendications 1 à 7, caractérisé en ce que les servomoteurs (3, 9, 22, 35) sont accouplés à un résolveur (55).
  9. Dispositif d'enroulement à régulation électronique selon l'une des revendications 1 à 8, caractérisé en ce que les formes des ressorts à fabriquer sont déposées dans un ordinateur (60) sous la forme de modèles mathématiques qui sont transmis à l'aide d'ordres de commande électriques à une commande programmable (59), à une commande d'axes (58) et à une régulation (51).
EP96107299A 1995-05-11 1996-05-09 Dispositif d'enroulement réglé électroniquement pour la fabrication de ressorts pour des matelas ou rembourrages Expired - Lifetime EP0742061B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19517260A DE19517260A1 (de) 1995-05-11 1995-05-11 Elektronisch geregelte Windeeinrichtung für Matratzen- und Polsterfedern
DE19517260 1995-05-11

Publications (2)

Publication Number Publication Date
EP0742061A1 EP0742061A1 (fr) 1996-11-13
EP0742061B1 true EP0742061B1 (fr) 1999-07-14

Family

ID=7761637

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96107299A Expired - Lifetime EP0742061B1 (fr) 1995-05-11 1996-05-09 Dispositif d'enroulement réglé électroniquement pour la fabrication de ressorts pour des matelas ou rembourrages

Country Status (4)

Country Link
US (1) US5713115A (fr)
EP (1) EP0742061B1 (fr)
DE (2) DE19517260A1 (fr)
ES (1) ES2135135T3 (fr)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6910360B2 (en) * 2001-10-23 2005-06-28 L&P Property Management Company Multiple wire feed for spring coiling machine and method
DE10215047C1 (de) * 2002-04-05 2003-09-18 Omd Spa Vorrichtung zum Formen von Draht, insbesondere Federwinde- und -Biegemaschine
US8006529B2 (en) * 2003-09-12 2011-08-30 Dreamwell, Ltd. Methods for manufacturing coil springs
CN101180145A (zh) * 2005-03-31 2008-05-14 Tm4股份有限公司 矩形线材卷线机
US7353680B1 (en) * 2006-09-06 2008-04-08 Jin-Tarng Huang Universal compression spring former
JP5756609B2 (ja) * 2010-07-30 2015-07-29 日本発條株式会社 コイルばね製造装置
US10499746B2 (en) 2014-12-09 2019-12-10 Ümit Elektronik Makina Sanayi Ve Ticaret A.S. System for manufacturing string of coiled pocketed springs
CN107321884A (zh) * 2017-06-30 2017-11-07 无锡威奥液压机电设备有限公司 一种液压钢筋切割机

Family Cites Families (11)

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Publication number Priority date Publication date Assignee Title
JPS5339014B2 (fr) * 1973-07-26 1978-10-19
US4112721A (en) * 1976-04-07 1978-09-12 Nhk Spring Co., Ltd. Nc coil spring manufacturing apparatus
DE2946656C2 (de) * 1979-11-19 1985-10-24 Wafios Maschinenfabrik Wagner, Ficker & Schmid (GmbH & Co KG), 7410 Reutlingen Verfahren und Maschine zum Herstellen von Schraubenfedern aus endlosem Draht durch Federwinden
JPS5725233A (en) * 1980-07-18 1982-02-10 Nhk Spring Co Ltd Formation of coil spring
JPS6021136A (ja) * 1983-07-15 1985-02-02 Matsuoka Eng Kk コイルばねの製造方法
DE3804913A1 (de) * 1987-02-20 1988-09-01 Itaya Seisakusho Vorrichtung und verfahren zur herstellung von federn
US4873854A (en) * 1987-10-30 1989-10-17 Sleeper & Hartley Corp. Computer controlled coiling machine
US5117668A (en) * 1988-10-17 1992-06-02 Sleeper & Hartley Corp. Computer controlled coiling machine
JP3172221B2 (ja) * 1991-11-18 2001-06-04 株式会社東京コイリングマシン製作所 コイルばねの製造方法
JPH0777655B2 (ja) * 1992-07-24 1995-08-23 株式会社板屋製作所 バネ製造装置
US5442944A (en) * 1994-04-11 1995-08-22 Hertong Machinery Ent. Co., Ltd. Auto-feed control mechanism for computerized numerically-controlled spring forming machine

Also Published As

Publication number Publication date
EP0742061A1 (fr) 1996-11-13
US5713115A (en) 1998-02-03
DE59602421D1 (de) 1999-08-19
ES2135135T3 (es) 1999-10-16
DE19517260A1 (de) 1996-11-14

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