EP0678137B1 - Procede et installation de production d'une bande isolante en fibres minerales - Google Patents

Procede et installation de production d'une bande isolante en fibres minerales Download PDF

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Publication number
EP0678137B1
EP0678137B1 EP94904593A EP94904593A EP0678137B1 EP 0678137 B1 EP0678137 B1 EP 0678137B1 EP 94904593 A EP94904593 A EP 94904593A EP 94904593 A EP94904593 A EP 94904593A EP 0678137 B1 EP0678137 B1 EP 0678137B1
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EP
European Patent Office
Prior art keywords
mineral fiber
fiber web
web
mineral
woven
Prior art date
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Expired - Lifetime
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EP94904593A
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German (de)
English (en)
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EP0678137A1 (fr
Inventor
Kim Brandt
Erik Holtze
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Rockwool AS
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Rockwool International AS
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Application filed by Rockwool International AS filed Critical Rockwool International AS
Priority to EP99106353A priority Critical patent/EP0931886B1/fr
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209—Inorganic fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209—Inorganic fibres
    • D04H1/4218—Glass fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209—Inorganic fibres
    • D04H1/4218—Glass fibres
    • D04H1/4226—Glass fibres characterised by the apparatus for manufacturing the glass fleece
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/593—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives to layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
    • D04H1/645—Impregnation followed by a solidification process
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/736—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged characterised by the apparatus for arranging fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7654—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings
    • E04B1/7658—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres
    • E04B1/7662—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres comprising fiber blankets or batts
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B2001/7683—Fibrous blankets or panels characterised by the orientation of the fibres

Definitions

  • the present invention generally relates to the technical field of producing mineral fiber-insulating plates.
  • Mineral fibers generally comprise fibers such as rockwool fibers, glass fibers, etc. More precisely, the present invention relates to a novel technique of producing a mineral fiber-insulating web from which mineral fiber-insulating plates are cut.
  • the mineral fiber-insulating plates produced from the mineral fiber-insulating web produced in accordance with the present invention exhibit advantageous characteristics as to mechanical performance, such as modulus of elasticity and strength, low weight and good thermal-insulating property.
  • Mineral fiber-insulating webs are normally hitherto produced as homogeneous webs, i.e. webs in which the mineral fibers of which the mineral fiber-insulating web is composed, are generally orientated in a single predominant orientation which is mostly determined by the orientation of the production line on which the mineral fiber-insulating web is produced and transmitted during the process of producing the mineral fiber-insulating web.
  • the product made from a homogeneous mineral fiber-insulating web exhibits characteristics which are determined by the integrity of the mineral fiber-insulating web and which are predominantly determined by the binding of the mineral fibers within the mineral fiber-insulating plate produced from the mineral fiber-insulating web, and further predominantly determined by the area weight and density of the mineral fibers of the mineral fiber-insulating plate.
  • the method includes cutting a continuous mineral fiber web in the longitudinal direction thereof in order to form lamellae, cutting the lamellae into desired lengths, turning the lamellae 90° about the longitudinal axis and bonding the lamellae together for forming the plate.
  • the method also includes a step of curing the continuous mineral fiber web, or alternatively the plate composed of the individual lengths of lamellae bonded together for the formation of the plate.
  • a method of producing a fibrous sheet structure including filaments or fibers of a polymeric material such as polyethylene trephtalate or polyhexamethyleaditamide is known.
  • the method includes producing the polymeric material filaments or fibers by means of a carting machine from a supply of filaments or fibers constituted by a porous resilient batt of filaments or fibers, collecting the polymeric material filaments or fibers on a belt for the formation of a continuous web of polymeric material filaments or fibers, compressing the web, cutting the web into a series of parallel fiber strips including polymeric material filaments or fibers and turning the fiber strips 90° about the longitudinal axis and adjoining the strips together as the strips are caused to effect unification solely through the release of a compression effect which has been applied to the strips during the process of turning the strips.
  • the web produced in accordance with the technique described in the above US patent is suitable for manufacturing fabrics such as carpets, blankets, bed spreads, bathrobes etc.
  • An object of the present invention is to provide a novel method of producing a mineral fiber-insulating web from which mineral fiber-insulating plates may be cut which method renders it possible in an online production plant to produce mineral fiber-insulating plates which are of a composite and complex structure providing distinct advantages as compared to the prior art homogeneous single direction orientated mineral fiber-containing plates.
  • a particular advantage of the present invention relates to the novel mineral fiber-insulating plate according to the present invention and produced in accordance with the method according to the present invention which as compared to prior art mineral fiber-insulating plates contains less mineral fibers and is consequently less costly than the prior art mineral fiber-insulating plates, still exhibiting advantages as compared to the prior art mineral fiber-insulating plates relating to mechanical performance and thermal-insulating properties.
  • a particular feature of the present invention relates to the fact that the novel mineral fiber-insulating plate according to the present invention and produced in accordance with the method according to the present invention is produceable from less mineral fibers or less material as compared to the prior art mineral fiber-insulating plate still providing the same properties as the prior art mineral fiber-insulating plate regarding mechanical performance and thermal-insulating properties, thus, providing a more lightweight and more compact mineral fiber-insulating plate product as compared to the prior art mineral fiber-insulating plate product reducing transport, storage and handling costs.
  • the third non-woven mineral fiber web which is adjoined to the second mineral fiber web in step f) may constitute a separate mineral fiber web.
  • the first and the third mineral fiber webs may be produced by separate production lines which are joined together in step f).
  • the third non-woven mineral fiber web is produced by separating a surface segment layer of the first mineral fiber web therefrom and by compacting the surface segment layer for producing the third mineral fiber web.
  • the third mineral fiber web may additionally be produced by compacting the surface segment layer comprising the step of folding the surface segment layer so as to produce the third mineral fiber web containing mineral fibers arranged generally orientated transversely relative to the longitudinal direction of the third mineral fiber web.
  • the third non-woven mineral fiber web is produced by separating one of the surface layers of the second mineral fiber web produced in step c) from the central body thereof and by compacting the surface layer for producing the third mineral fiber web.
  • the third mineral fiber web is produced by separating the surface layer from the second mineral fiber web, the mineral fibers of the third mineral fiber web maintain the general orientation of the mineral fibers of the second mineral fiber web, i.e. the orientation generally in the second transversal direction.
  • the method according to the present invention preferably further comprises the additional step similar to step e) of producing a fifth non-woven mineral fiber web similar to the third mineral fiber web, and the step of adjoining in step f) the fifth mineral fiber web to the second mineral fiber web in facial contact therewith and so as to sandwich the second mineral fiber web between the third and fifth mineral fiber web in the fourth mineral fiber web.
  • the step of folding the first mineral fiber web is preferably carried out so as to produce continuous ondulation extending in the first longitudinal direction of the first mineral fiber web in order to produce an accurately structured, folded second mineral fiber web from which the surface layer(s) are easily separated.
  • the third mineral fiber web is provided as surface layers separated from the second mineral fiber web, the mineral fibers of the third mineral fiber web are as discussed above generally orientated along the second transversal direction. Consequently, the third direction may coincide with the second transversal direction and consequently be perpendicular to the first longitudinal direction.
  • the third direction may be of any arbitrary orientation, e.g. be identical to the first longitudinal direction and consequently, be perpendicular to the second transversal direction.
  • the method according to the present invention further preferably comprises the introduction step of producing a first mineral fiber web from a basic, non-woven mineral fiber web by arranging the basic mineral fiber web in overlapping layers so as to provide a more homogeneous and compact mineral fiber web as compared to the basic mineral fiber web which additionally contains mineral fibers generally orientated along the longitudinal direction of the basic mineral fiber web.
  • the first mineral fiber web from the basic, non-woven mineral fiber web by arranging the basic mineral fiber web in overlapping layers, the general orientation of the mineral fibers of the basic, non-woven mineral fiber web is shifted from the longitudinal direction of the basic mineral fiber web to the transversal direction of the first non-woven mineral fiber web.
  • the basic, non-woven mineral fiber web is preferably arranged in overlapping relation generally in the second transversal direction.
  • the first and second non-woven mineral fiber webs are preferably exposed to compacting and compression in order to provide more compact and more homogeneous mineral fiber webs.
  • the compacting and compression may include heigt compression, longitudinal compression, transversal compression and combinations thereof.
  • the method according to the present invention preferably further comprises the additional step of height-compressing the first non-woven mineral fiber web produced in step a) and preferably produced from the basic non-woven mineral fiber web as described above.
  • the method according to the present invention may comprise the additional step of longitudinally compressing the first non-woven mineral fiber web produced in step a) and additionally or alternatively the additional step of longitudinally compressing the second non-woven mineral fiber web produced in step c).
  • the mineral fiber web exposed to the longitudinal compression is made more homogeneous, resulting in an overall improvement of the mechanical performance and, in most cases, the thermal-insulating property of the longitudinally compressed mineral fiber web as compared to a non-longitudinally compressed mineral fiber web.
  • the mineral fiber-insulating plates produced in accordance with the method according to the present invention exhibit surprisingly improved mechanical properties and mechanical performance, provided the second non-woven mineral fiber web produced in step c) is exposed to transversal compression, producing a homogenization of the mineral fiber structure of the second non-woven mineral fiber web.
  • the transversal compression of the second non-woven mineral fiber web results in a remarkable improvement of the mechanical properties and performance of the final mineral fiber-insulating plates produced from the second non-woven mineral fiber web, which improvement is believed to originate from a mechanical repositioning of the mineral fibers of the second non-woven mineral fiber web, as the second non-woven mineral fiber web is exposed to the transversal compression, by which repositioning the mineral fibers of the second non-woven mineral fiber web are evenly distributed throughout the uncured mineral fiber web.
  • the method according to the present invention may further preferably and advantageously comprise the step of applying a foil to a side surface of both side surfaces of the first non-woven mineral fiber web and/or applying a foil to a side surface or both side surfaces of the second non-woven mineral fiber web.
  • the foil may be a foil of a plastics material, such as a continuous foil, a woven or non-woven mesh, or alternatively a foil of a non-plastics material, such as a paper or cloth material.
  • the mineral fiber-insulating web produced in accordance with the method according to the present invention may, as discussed above, be provided with two oppositely arranged mineral fiber webs sandwiching a central body of the composite mineral fiber-insulating web. Provided the mineral fiber-insulating web is produced as a three-layer assembly, one or both outer side surfaces may be provided with similar or identical surface coverings.
  • the method according to tne present invention may further comprise the additional step of compressing the fourth composite mineral fiber web prior to introducing the fourth composite mineral fiber web into the curing oven.
  • the compressing of the fourth composite mineral fiber web may comprise height compression, longitudinal compression and/or transversal compression.
  • the method according to the present invention preferably further comprises the additional step of compacting the fourth composite mineral fiber web prior to introducing the fourth composite mineral fiber web into the curing oven.
  • the step g) of curing the first curable bonding agent and optionally the second and third curable bonding agents as well may, dependent on the nature of the curable bonding agent or agents, be carried out in numerous diffent ways, e.g. by simply exposing the curable bonding agent or agents to a curing gas or a curing atmosphere, such as the atmosphere, by exposing the curable bonding agent or agents to radiation, such as UV radiation or IR radiation.
  • the curable bonding agent or agents are a heat-curable bonding agents, such as conventional resin-based bonding agents normally used within the mineral fiber industry
  • the process of curing the curable bonding agent or agents includes the step of introducing the mineral fiber web to be cured into a curing oven. Consequently, the curing process is performed by means of a curing oven.
  • Further alternative curing appliances may comprise IR radiators, microwave radiators, etc.
  • plate segments are preferably cut by cutting the cured fourth composite mineral fiber web into plate segment in a separate production step.
  • the plant according to the present invention may advantageously comprise any of the above features of the method according to the present invention.
  • a first step of producing a mineral fiber-insulating web involves the formation of mineral fibers from a mineral fiber forming melt which is produced in a furnace 30 and which is supplied from a spout 32 of the furnace 30 to a total of four rapidly rotating spinning-wheels 34 to which the mineral fiber forming melt is supplied as a mineral fiber forming melt stream 36.
  • a cooling gas stream is simultaneously supplied to the rapidly rotating spinning-wheels 34 in the axial direction thereof causing the formation of individual mineral fibers which are expelled or sprayed from the rapidly rotating spinning-wheels 34 as indicated by the reference numeral 38.
  • the mineral fiber spray 38 is collected on a continuously operated first conveyer belt 42 forming a primary mineral fiber-insulating web 40.
  • a heat-curable bonding agent is also added to the primary mineral fiber-insulating web 40 either directly to the primary mineral fiber-insulating web 40 or at the stage of expelling the mineral fibers from the spinning-wheels 34, i.e. at the stage of forming the individual mineral fibers.
  • the first conveyer belt 42 is, as is evident from Fig. 1, composed of two conveyer belt sections. A first conveyer belt section which is sloping relative to the horizontal direction and relative to a second substantially horizontal conveyer belt section.
  • the first section constitutes a collector section
  • the second section constitutes a transport section by means of which the primary mineral fiber-insulating web 40 is transferred to a second and a third continuously operated conveyer belt designated the reference numeral 44 and 46, respectively, which are operated in synchronism with the first conveyer belt 42 sandwiching the primary mineral fiber-insulating web 40 between two adjacent surfaces of the second and third conveyer belts 44 and 46, respectively.
  • the second and third conveyer belts 44 and 46 communicate with a fourth conveyer belt 48 which constitutes a collector conveyer belt on which a secondary mineral fiber-insulating web 50 is collected as the second and third conveyer belts 44 and 46, respectively, are swung across the upper surface of the fourth conveyer belt 48 in the transversal direction relative to the fourth conveyer belt 48.
  • the secondary mineral fiber-insulating web 50 is consequently produced by arranging the primary mineral fiber-insulating web 40 in overlapping relation generally in the transversal direction of the fourth conveyer belt 48.
  • the secondary mineral fiber-insulating web 50 By producing the secondary mineral fiber-insulating web 50 from the primary mineral fiber-insulating web 40 as disclosed in Fig. 1, a more homogeneous secondary mineral fiber-insulating web 50 is produced as compared to the less homogeneous primary mineral fiber-insulating web.
  • the overall orientation of the mineral fibers of the primary mineral fiber-insulating web 40 is parallel with the longitudinal direction of the web 40 and the direction of transportation of the first conveyer belt 42. Contrary to the primary mineral fiber-insulating web 40 the overall orientation of the mineral fibers of the secondary mineral fiber-insulating web 50 is substantially perpendicular and transversal relative to the longitudinal direction of the secondary mineral fiber-insulating web 50 and the direction of transportation of the fourth conveyer belt 48.
  • a station for compacting and homogenizing an input mineral fiber-insulating web 50' is shown, which station serves the purpose of compacting and homogenizing the input mineral fiber-insulating web 50' for producing an output mineral fiber-insulating web 50", which output mineral fiber-insulating web 50" is more compact and more homogeneous as compared to the input mineral fiber-insulating web 50'.
  • the input mineral fiber-insulating web 50' may constitute the secondary mineral fiber-insulating web 50 produced in the station shown in Fig. 1.
  • the compacting station comprises two sections.
  • the first section comprises two conveyer belts 52" and 54", which are arranged at the upper side surface and the lower side surface, respectively, of the mineral fiber web 50'.
  • the first section basically constitutes a section in which the mineral fiber web 50' input to the section is exposed to a height compression, causing a reduction of the overall height of the mineral fiber web and a compacting of the mineral fiber web.
  • the conveyer belts 52" and 54" are consequently arranged in a manner, in which they slope from an input end at the left-hand side of Fig. 2, at which input end the mineral fiber web 50' is input to the first section, towards an output end, from which the height-compressed mineral fiber web is delivered to the second section of the compacting station.
  • the second section of the compacting station comprises three sets of rollers 56' and 58', 56" and 58", and 56"' and 58'''.
  • the rollers 56', 56" and 56''' are arranged at the upper side surface of the mineral fiber web, whereas the rollers 58', 58" and 58"' are arranged at the lower side surface of the mineral fiber web.
  • the second section of the compacting station provides a longitudinal compression of the mineral fiber web, which longitudinal compression produces a homogenization of the mineral fiber web, as the mineral fibers of the mineral fiber web are caused to be rearranged as compared to the initial structure into a more homogeneous structure.
  • the three sets of rollers 56' and 58', 56" and 58", and 56''' and 58'' of the second section are rotated at the same rotational speed, which is, however, lower than the rotational speed of the conveyer belts 52" and 54" of the first section, causing the longitudinal compression of the mineral fiber web.
  • the height-compressed and longitudinally compressed mineral fiber web is output from the compacting station shown in Fig. 2, designated the reference numeral 50".
  • the combined height-and-longitudinal-compression compacting station shown in Fig. 2 may be modified by the omission of one of the two sections, i.e. the first section constituting the height-compression section, or alternatively the second section constituting the longitudinal-compression section.
  • a compacting section performing a single compacting or compression operation is provided, such as a height-compressing station or alternatively a longitudinally-compressing station.
  • the height-compressing section has been described including conveyer belts
  • the longitudinally-compressing section has been described including rollers
  • both sections may be implemented by means of belts or rollers.
  • the height-compressing section may be implemented by means of rollers
  • the longitudinally-compressing section may be implemented by means of conveyer belts.
  • the mineral fiber-insulating web 50" may constitute the output mineral fiber-insulating web 50" shown in Fig. 2, or alternatively the mineral fiber-insulating web 50 produced in the station shown in Fig. 1.
  • the mineral fiber-insulating web 50" is brought into contact with a pressing roller 51, by means of which a continuous foil 99 of a thermoplastic material is applied to the upper side surface of the mineral fiber-insulating web 50".
  • the continuous foil of the thermoplastic material is supplied from a roll 98.
  • the mineral fiber-insulating web 50" and the continuous foil 67 applied thereto are forced through a corrugated gate 60' which gate comprises two oppositely arranged, corrugated guide plates 64' and 66' and two oppositely arranged end walls, one of which is designated the reference numeral 62'.
  • the foil 99 has to be of an elasticity allowing that the foil 99 and the mineral fiber-insulating web 50" are folded.
  • the end walls of the corrugated gate 60' and the corrugations of the corrugated gate plates 64' and 66' taper from an input end of the corrugated gate 60' to an output end thereof.
  • the mineral fiber-insulating web 50" and the foil 99 applied thereto are forced through the corrugated gate 60', the mineral fiber-insulating web is folded in its longitudinal direction providing a corrugated and longitudinally folded mineral fiber-insulating web 50"'.
  • FIG. 4 an alternative technique of producing the corrugated and longitudinally folded mineral fiber-insulating web 50"' from the plane mineral fiber-insulating web 50" is disclosed.
  • the technique disclosed in Fig. 4 differs from the technique described above with reference to Fig. 3 in that a gate 60" is used, which gate 60" differs from the corrugated gate 60" shown in Fig. 3 in that the gate 60" comprises plane oppositely arranged walls one of which is designated the reference numeral 64" and curved end walls one of which is designated the reference numeral 62".
  • a further alternative technique of producing a longitudinally folded mineral fiber-insulating web 50"' from the plane mineral fiber-insulating web 50" is shown.
  • the corrugated and longitudinally folded mineral fiber-insulating web 50"' is in accordance with the technique shown in Fig. 5 produced by means of a roller assembly 60''' comprising plane end walls 62''' serving the same purpose as the plane end walls 62' and curved end walls 62" shown in Figs. 3 and 4, respectively, viz. the purpose of guiding the outer edges of the plane mineral fiber-insulating web 50" to the corrugated and longitudinally folded configuration of the mineral fiber-insulating web 50'''.
  • the roller assembly 60''' further comprises a total of eight sets of rollers, each set of rollers containing two rollers arranged at opposite sides of the mineral fiber-insulating web.
  • two rollers are designated the reference numeral 68.
  • the sets of rollers define a tapered configuration tapering from an input end of the roller assembly 60''' to an output end thereof from which output end the corrugated and longitudinally folded mineral fiber-insulating web 50''' is supplied.
  • the tapered configuration serves the purpose of assisting the plane mineral fiber-insulating web 50" to corrugate and longitudinally fold into the configuration of the folded mineral fiber-insulating web 50''' shown in Fig. 5.
  • a station 60"" is employed, which station constitutes a combined height/longitudinally-compressing station and a transversally-folding station.
  • the station 60"" comprises a total of six sets of rollers, three sets of which are constituted by the three sets of rollers 56', 58'; 56", 58"; and 56''', 58''' discussed above with reference to Fig. 2.
  • the station 60"" shown in Fig. 6 further comprises three sets of rollers, a first set of which is constituted by two rollers 152' and 154', a second set of which is constituted by two rollers 152" and 154", and third set of which is constituted by two rollers 152''' and 154''.
  • the rollers 152', 152" and 152''' are arranged at the upper side surface of the mineral fiber-insulating web 50" like the rollers 56', 56" and 56'''.
  • the three rollers 154', 154" and 154''' are arranged at the lower side surface of the mineral fiber-insulating web 50" like the rollers 58', 58" and 58'''.
  • the three sets of rollers 152', 154'; 152", 154"; and 152'''', 154''' serve the same purpose as the belt assemblies 52", 54" discussed above with reference to Fig. 2, viz. the purpose of height compressing the mineral fiber-insulating web 50" input to the station 60"".
  • the three sets of height-compressing rollers 152', 154'; 152", 154"; and 152'''', 154''' are like the above-described belt assemblies 52", 54" operated at a rotational speed identical to the velocity of the mineral fiber-insulating web 50" input to the height-compressing section of the station 60"".
  • the three sets of rollers constituting the longitudinally-compressing section i.e. the rollers 56', 58'; 56", 58"; and 56''', 58'', are operated at a reduced rotational speed determining the longitudinal compression ratio.
  • crankshaft assemblies For generating the longitudinal folding of the mineral fiber-insulating web 50" input to the station 60"", shown in Fig. 6, four crankshaft assemblies designated the reference numerals 160', 160", 160''', and 160"" are provided.
  • the crankshaft assemblies are of identical structures, and in the below description a single crankshaft assembly, the crankshaft assembly 160", is described, as the crankshaft assemblies 160', 160''' and 160"" are identical to the crankshaft assembly 160" and comprise elements identical to the elements of the crankshaft assembly 160", however, designated the same reference numerals added a single, a double and a triple mark, respectively.
  • the crankshaft assembly 160 includes a motor 162", which drives a gear assembly 164", from which an output shaft 166" extends.
  • a total of six gearwheels 168" of identical configurations are mounted on the output shaft 166".
  • Each of the gearwheels 168" meshes with a corresponding gearwheel 170".
  • Each of the gearwheels 170" constitutes a drivewheel of a crankshaft lever system further comprising an idler wheel 172" and a crankshaft lever 174".
  • crankshaft levers 174" are arranged so as to be lifted from a retracted position to an elevated position between two adjacent rollers at the righ-hand, lower side of the mineral fiber-insulating web 50" input to the station 60"" and are adapted to cooperate with crankshaft levers of the crankshaft lever system 160' positioned at the right-hand, upper side of the mineral fiber-insulating web 50" input to the station 60"".
  • crankshaft levers of the crankshaft lever systems 160"' and 160" arranged at the left-hand, upper and lower side, respectively, of the mineral fiber-insulating web 50" input to the station 60"", are adapted to cooperated in a manner to be described below.
  • a first set of crankshaft levers 174', 174", 174"', 174"" of the crankshaft lever systems 160', 160", 160"' and 160”" are positioned between the first and second sets of rollers 152', 154' and 152", 154".
  • a second set of crankshaft levers are positioned between the second and third sets of rollers 152", 154" and 152''', 154'''.
  • crankshaft levers of each of the total of six crankshaft lever sets are of identical widths.
  • the first crankshaft lever is the widest crankshaft lever, and the width of the crankshaft lever within each crankshaft lever system is reduced from the first crankshaft lever to the sixth crankshaft lever positioned behind the sixth set of rollers 56''', 58'''.
  • crankshaft levers of a specific crankshaft set are rotated in synchronism with the remaining three crankshaft levers of the crankshaft lever set in question.
  • the crankshaft levers of all six sets of crankshaft levers are moreover operated in synchronism and in synchronism with the velocity of the mineral fiber-insulating web 50" input to the station 60"".
  • the widest or first set of crankshaft levers is adapted to initiate the folding of the mineral fiber-insulating web 50", as the crankshaft levers 174" and 174"" of the crankshaft lever systems 160" and 160"", respectively, are raised from positions below the lower side surface of the mineral fiber-insulating web 50" and are brought into contact with the lower side surface of the mineral fiber-insulating web 50", and as the crankshaft levers 174' and 174''' of the crankshaft lever systems 160' and 160''', respectively, are simultaneously lowered from positions above the upper side surface of the mineral fiber-insulating web 50" and brought into contact with the upper side surface of the mineral fiber-insulating web 50".
  • crankshaft levers of the first set of crankshaft levers to be moved towards the center of the mineral fiber-insulating web 50", producing a central fold of the mineral fiber-insulating web 50".
  • crankshaft levers of the first set of crankshaft levers reach the central position, the crankshaft levers of the crankshaft lever systems 160' and 160"' are raised, whereas the crankshaft levers of the crankshaft lever systems 160" and 160”" are lowered and consequently brought out of contact with the upper and lower side surface, respectively, of the mineral fiber-insulating web 50".
  • the next or second set of crankshaft levers generates a second and a third fold of the mineral fiber-insulating web 50", which second or third fold is positioned at opposite sides of the first fold, whereupon the third, the fourth, the fifth, and the sixth sets of crankshaft levers produce additional folds of the mineral fiber-insulating web, producing an overall, longitudinal folding of the mineral fiber-insulating web.
  • the width of the crankshaft levers of each set of crankshaft levers, the gear ratio of the gear assemblies 164', 164", 164''' and 164"", the gear ratio of the gearwheels 168 and 170, and the velocity of the mineral fiber-insulating web 50" input to the station 60"" are adapted to one another and further to the rotational speed of the height compression and the longitudinally-compressing sections of the station for producing the longitudinally-folded, and height- and longitudinally-compressed mineral fiber-insulating web 50'''.
  • the integration of the height-compressing section, the longitudinally-compressing section and the longitudinally-folding section into a single station, as described above with reference to Fig. 6, is, by no means, mandatory to the operation of the longitudinally-folding crankshaft systems described above with reference to Fig. 6.
  • the height-compressing section, the longitudinally-compressing section and the longitudinally-folding section may be separated, however, the integration of all three functions reduces the overall size of the production plant.
  • the folding of the mineral fiber web as discussed above with reference to Figs. 4, 5 and 6 provides a transversal compacting and compression of the web, further providing a homogenization of the web as compared to the unfolded input web.
  • a vertical sectional view of the corrugated and longitudinally folded mineral fiber-insulated web 50''' is shown.
  • the corrugated and longitudinally folded mineral fiber-insulating web 50''' comprises a central core or body 28 and two oppositely arranged surface layers 24 and 26, which surface layers 24 and 26 are separated from the central core or body 28 of the corrugated and longitudinally folded mineral fiber-insulating web 50''' along imaginary lines of separation 20 and 22, respectively.
  • the surface layers 24 and 26 of the corrugated and longitudinally folded mineral fiber-insulating web 50''' are composed of segments of the folded mineral fiber-insulating web which segments contain mineral fibers which are orientated substantially transversally relative to the longitudinal direction of the corrugated and longitudinally folded mineral fiber-insulating web 50'''.
  • the corrugated and longitudinally folded mineral fiber-insulating web 50''' is produced from the secondary mineral fiber-insulating web 50 by folding the secondary mineral fiber-insulating web 50, optionally after compacting the secondary mineral fiber-insulating web 50, as will be described below with reference to Fig. 8, and the overall orientation of the mineral fibers of the secondary mineral fiber-insulating web 50 is consequently maintained within the segments of the corrugated and longitudinally folded mineral fiber-insulating web 50''' which segments together constitute the surface layers 24 and 26.
  • the central core or body 28 of the corrugated and longitudinally folded mineral fiber-insulating web 50''' is composed of segments of the folded mineral fiber-insulating web 50''' which segments are folded perpendicular to the segments of the surface layers 24 and 26 of the mineral fiber-insulating web 50'''.
  • the mineral fibers of the central core of body 28 of the corrugated and longitudinally folded mineral fiber-insulating web 50''' are consequently orientated substantially perpendicular to the longitudinal direction as well as the transversal direction of the corrugated and longitudinally folded mineral fiber-insulating web 50'''.
  • the corrugated and longitudinally folded mineral fiber-insulating web 50''' shown in Fig. 9 and produced in accordance with the techniques discussed above with reference to Figs. 3, 4, 5 and 6 is further processed in a station illustrated in Fig. 7, in which station the surface layer 24 is separated from the central core or body 28 of the corrugated and longitudinally folded mineral fiber-insulating web 50''' along the imaginary line of separation 20, shown in Fig. 9.
  • the separation of the surface layer 24 from the remaining part of the mineral fiber-insulating web is accomplished by means of a cutting tool 72 as the remaining part of the mineral fiber-insulating web is supported and transported by means of a conveyer belt 70.
  • the cutting tool 72 may be constituted by a stationary cutting tool or knife or alternatively be constituted by a transversely reciprocating cutting tool.
  • the surface layer 24 separated from the mineral fiber-insulating web is derived from the path of travel of the remaining part of the mineral fiber-insulating web by means of a conveyer belt 74 and is transferred from the conveyer belt 74 to three sets of rollers comprising a first set of rollers 76' and 78', a second set of rollers 76" and 78", and a third set of rollers 76''' and 78'', which three set of rollers together constitute a compacting or compressing section similar to the second section of the corresponding station described above with reference to Fig. 2.
  • a transversally-compressing station is shown, which is designated the reference numeral 80 in its entirety.
  • a transversally compressed and compacted central core or body 28' is supplied from the transversally-compressing station 80.
  • the core or body 28 is transmitted through the transversally-compressing station 80 and transformed into the transversally compressed central core or body 28', the core or body is supported on rollers constituted by an input roller 87 and an output roller 88.
  • the central core or body 28 input to the transversally-compressing station 80 is preferably constituted by the above-described central core or body separated from the mineral fiber-insulating web 50", as described above with reference to Fig, 7, the mineral fiber-insulating web 50" may alternatively be processed in the station 80 shown in Fig. 8.
  • the foil has to be of a structure compatible with the transversal compression of the web and foil assembly.
  • the foil applied to the upper side surface of the mineral fiber-insulating web 50", as shown in Fig. 3 has to be compressable and adaptable to the reduced width of the transversally compressed central core or body 28' or the transversally compressed mineral fiber-insulating web output from the transversally-compressing station 80.
  • the compacted surface layer 24 is returned to the remaining part of the mineral fiber-insulating web or the central core or body, which has preferably been transversally compressed as described above with reference to Fig. 8, and adjoined in facial contact with the upper surface of the central core or body 28, as shown in Fig. 9.
  • a set of rollers comprising a roller 79' and a roller 79" arranged at the upper and lower side surface of the surface layer 24, respectively, constitutes a set of rollers by means of which a surface foil 99' supplied from a roll 98' is applied to the upper side surface of the compacted surface layer 24.
  • the surface layer 24 which constitutes an integral mineral fiber-insulating web of higher compactness as compared to the central core or body 28, is shifted towards the upper side surface of the central core or body 28 by means of two rollers 77' and 77".
  • the roller 77" is positioned below the surface layer 24 and constitutes a turning roller, whereas the roller 77', which is positioned above the upper side surface of the surface layer 24, serves the purpose of pressing the compacted surface layer 24 into facial contact with the upper side surface of the central core or body 28, which is supported and transported by means of the conveyer belt 70 also shown in Fig. 7.
  • a mineral fiber-insulating web assembly is provided, which assembly is designated the reference numeral 90 in its entirety.
  • a further foil 99" is shown in dotted line.
  • This foil is supplied from a roll 98".
  • the foil 99" may constitute a continuous foil or alternatively a mesh foil, i.e. a foil similar to the surface foil 99' described above. It is, however, to be emphasized that the foils 99, 99' and 99" constitute optional features which may be omitted, provided an integral mineral fiber web structure is to be produced. Alternatively, one or more of the above-listed foils, or all foils, may be provided in various embodiments of the mineral fiber-insulating web produced in accordance with the teachings of the present invention.
  • the compacted surface layer 24 which is separated from the mineral fiber-insulating web 50''' as shown in Fig. 7, may alternatively be provided from a separate production line, as one of the production stations shown in Fig. 3, 4, 5 and 6 may communicate directly with the production station shown in Fig. 9, optionally through the production station shown in Fig. 8, thus, eliminating the production station shown in Fig. 7.
  • the production station shown in Fig. 7 is adapted to separate two surface layers from the central core or body 28 for producing two separated surface layers separated from opposite side surfaces of the central core or body 28, which surface layers are processed in accordance with the technique described above with reference to Fig. 7 for the formation of two high compactness surface layers which, in accordance with the technique described above with reference to Fig.
  • the mineral fiber-insulating web assembly 90 is moved through a curing station constituting a curing oven or curing furnace comprising oppositely arranged curing oven sections 92 and 94, which generate heat for heating the mineral fiber-insulating web assembly 50 to an elevated temperature so as to cause the heat-curable bonding agent of the mineral fiber-insulating web assembly to cure and cause the mineral fibers of the central core or the body of the assembly and the mineral fibers of the compacted surface layer or surface layers to be bonded together so as to form an integral bonded mineral fiber-insulating web which is cut into plate-like segments by means of a knife 96.
  • a single plate-like segment 10" is shown comprising a central core 12 and a top layer 14.
  • the top layer 14 is made from the compacted surface layer 24, whereas the core 12 is made from the central core or body 28 of the corrugated and longitudinally folded mineral fiber-insulating web 50''' shown in Fig. 9.
  • the method comprises steps similar to the steps described above with reference to Figs. 1, 2, 6, 7, 8, 9 and 10.
  • the production output of the plant is 5000 kg/h.
  • the area weight of the primary web produced in the station disclosed in Fig. 1 is 0.4 kg/m 2 , and the width of the primary web is 3600 mm.
  • the density of the central core or body 28 is 20 kg/m 3 .
  • the rates of longitudinal compression produced in two separate stations similar to the station disclosed in Fig. 2 are 1:1 and 1:2, respectively, and the rate of transversal compression produced in the station disclosed in Fig. 8 is 1:2.
  • the final plate comprises a single surface layer of an area weight of 1 kg/m 2 .
  • the rate of longitudinal compression of the surface layer is 1:2.
  • the thickness of the surface layer 10.00 mm, and the density of the surface layer is 100 kg/m 3 .
  • the width of the mineral fiber-insulating web produced in Fig. 1 is 1800 mm.
  • Fig. 12 a diagramme is shown, illustrating the correspondence between the parameters listed in Table A.
  • the reference signs used in Fig. 12 refer to the parameters listed in Table A.
  • Fig. 13 a diagramme is shown, illustrating the correspondence between the parameters listed in Table B.
  • the reference signs used in Fig. 13 refer to the parameters listed in Table B.
  • the method comprises steps similar to the steps described above with reference to Figs. 1, 2, 6, 7, 8, 9 and 10.
  • the production output of the plant is 5000 kg/h.
  • the area weight of the primary web produced in the station disclosed in Fig. 1 is 0.6 kg/m 2 , and the width of the primary web is 3600 mm.
  • the density of the central core or body 28 is 110 kg/m 3 .
  • the rates of longitudinal compression produced in two separate stations similar to the station disclosed in Fig. 2 are 1:3 and 1:2, respectively, and the rate of transversal compression produced in the station disclosed in Fig. 8 is 1:2.
  • the final plate comprises a single surface layer of an area weight of 3.57 kg/m 2 .
  • the rate of longitudinal compression of the surface layer is 1:2.
  • the thickness of the surface layer is 17.00 mm, and the density of the surface layer is 210 kg/m 3 .
  • the width of mineral fiber-insulating web produced in Fig. 1 is 1800 mm.
  • Fig. 14 a diagramme similar to the diagramme of Fig. 12 is shown, illustrating the correspondance between the parameters listed above in table C.
  • Fig. 15 a diagramme similar to the diagramme of Fig. 13 is shown, illustrating the correspondance between the parameters listed above in table D.
  • the mineral fiber-insulating plates according to the present invention clearly demonstrate increased pressure strength and modulus of elasticity as compared to a conventional heat-insulating plate.
  • the mechanical performance of the mineral fiber-insulating plates according to the present invention is, however, further increased by exposing the mineral-insulating web, from which the insulating plates are produces, to longitudinal and transversal compression as discussed above with reference to Fig. 2 and Fig. 8.

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Claims (32)

  1. Procédé de réalisation d'une bande isolante en fibres minérales comprenant les étapes suivantes:
    a) réalisation d'une première bande en fibres minérales non tissée (50") définissant une première direction longitudinale parallèle à ladite première bande en fibres minérales (50") et une deuxième direction transversale parallèle à ladite première bande en fibres minérales (50"), ladite première bande en fibres minérales (50") contenant des fibres minérales agencées d'une manière générale suivant ladite deuxième direction transversale et contenant un premier agent de liaison durcissable,
    b) déplacement de ladite première bande en fibres minérales (50") dans ladite première direction longitudinale de ladite première bande en fibres minérales (50"),
    c) pliage de ladite première bande en fibres minérales (50") parallèlement à ladite première direction longitudinale et perpendiculairement à ladite deuxième direction transversale de manière à réaliser une deuxième bande en fibres minérales non tissée (50"'), ladite deuxième bande en fibres minérales (50"') comprenant un corps central (28) et des couches de surface (24, 26) agencées sur les faces opposées dudit corps central (28), ledit corps central (28) contenant des fibres minérales agencées de manière générale perpendiculairement à ladite première direction longitudinale et à ladite deuxième direction transversale, et lesdites couches de surface (24, 26) contenant des fibres minérales agencées sensiblement suivant ladite deuxième direction transversale,
    d) déplacement de ladite deuxième bande en fibres minérales (50"') suivant ladite première direction longitudinale,
    e) réalisation d'une troisième bande en fibres minérales non tissée (24) définissant une troisième direction parallèle à ladite troisième bande en fibres minérales (24), ladite troisième bande en fibres minérales (24) contenant des fibres minérales agencées d'une manière générale suivant ladite troisième direction et contenant un second agent de liaison durcissable, ladite troisième bande en fibres minérales (24) étant une bande en fibres minérales d'une compacité supérieure comparée à celle de ladite deuxième bande en fibres minérales,
    f) placement de ladite troisième bande en fibres minérales (24) sur ladite deuxième bande en fibres minérales (50"') en contact facial avec celle-ci afin de réaliser une quatrième bande en fibres minérales composite (90), et
    g) durcissement desdits premier et second agents durcissables de manière à assurer la liaison desdites fibres minérales de ladite quatrième bande en fibres minérales composite (90) les unes aux autres, formant ainsi ladite bande isolante en fibres minérales.
  2. Procédé selon la revendication 1, ladite troisième bande en fibres minérales non tissée (24) étant réalisée en séparant une couche superficielle de ladite première bande en fibres minérales (50") de cette dernière et en compactant ladite couche superficielle afin de réaliser ladite troisième bande en fibres minérales (24).
  3. Procédé selon la revendication 2, ledit compactage de ladite couche superficielle comprenant l'étape de pliage de ladite couche superficielle de manière à réaliser ladite troisième bande en fibres minérales contenant des fibres minérales agencées d'une manière générale suivant une orientation transversale par rapport à la direction longitudinale de ladite troisième bande en fibres minérales (24).
  4. Procédé selon la revendication 1, ladite troisième bande en fibres minérales non tissée (24) étant réalisée en séparant une première (24) desdites couches de surface (24, 26) de ladite deuxième bande en fibres minérales (50"') dudit corps central (28) de cette dernière et en compactant ladite première (24) desdites couches de surface (24, 26) de manière à réaliser ladite troisième bande en fibres minérales (24).
  5. Procédé selon l'une quelconque des revendications 1 à 4, comprenant l'étape supplémentaire, similaire à l'étape e), de réalisation d'une cinquième bande en fibres minérales non tissée similaire à ladite troisième bande en fibres minérales (24), et l'étape de placement à l'étape f) de ladite cinquième bande en fibres minérales sur ladite deuxième bande en fibres minérales (50"') en contact facial avec celle-ci et de manière à intercaler ladite deuxième bande en fibres minérales (50"') entre lesdites troisième et cinquième bandes en fibres minérales dans ladite quatrième bande en fibres minérales (90).
  6. Procédé selon l'une quelconque des revendications 1 à 5, ledit pliage de l'étape c) comprenant le pliage de ladite première bande en fibres minérales (50") de manière à produire des ondulations continues s'étendant dans ladite première direction longitudinale de ladite première bande en fibres minérales (50").
  7. Procédé selon l'une quelconque des revendications 1 à 6, ladite troisième direction étant perpendiculaire à ladite première direction longitudinale.
  8. procédé selon l'une quelconque des revendications 1 à 6, ladite troisième direction étant identique à ladite première direction longitudinale.
  9. Procédé selon l'une quelconque des revendications 1 à 8, comprenant l'étape préliminaire de réalisation de ladite première bande en fibres minérales (50") à partir d'une bande en fibres minérales non tissée(40) élémentaire en agençant ladite bande en fibres minérales élémentaire en couches se recouvrant.
  10. Procédé selon la revendication 9, ladite bande en fibres minérales non tissée élémentaire (40) étant agencée en relation de recouvrement d'une manière générale suivant ladite deuxième direction transversale.
  11. Procédé selon l'une quelconque des revendications 1 à 10, comprenant, en outre, l'étape supplémentaire de compression de hauteur de ladite première bande en fibres minérales non tissée (50") réalisée à l'étape a).
  12. Procédé selon l'une quelconque des revendications 1 à 11, comprenant, en outre, l'étape supplémentaire de compression longitudinale de ladite première bande en fibres minérales non tissée (50") réalisée à l'étape a) et en outre, ou en variante, l'étape supplémentaire de compression longitudinale de ladite deuxième bande en fibres minérales non tissée (50"') réalisée à l'étape c).
  13. Procédé selon l'une quelconque des revendications 1 à 12, comprenant, en outre, l'étape supplémentaire de compression transversale de ladite deuxième bande en fibres minérales non tissée (50"') réalisée à l'étape c).
  14. Procédé selon l'une quelconque des revendications 1 à 13, comprenant l'étape supplémentaire de compression de ladite quatrième bande en fibres minérales composite (90) avant l'introduction à l'étape g) de ladite quatrième bande en fibres minérales composite (90) dans un four de durcissement (92, 94).
  15. Procédé selon l'une quelconque des revendications 1 à 14, comprenant, en outre, l'étape d'application d'une feuille (99', 99") sur une face ou sur les deux faces de ladite première bande en fibres minérales non tissée (50") et/ou d'application d'une feuille (99', 99") sur une face ou les deux faces de ladite deuxième bande en fibres minérales non tissée (50"').
  16. Procédé selon l'une quelconque des revendications 1 à 15, comprenant, en outre, l'étape de découpage de ladite quatrième bande en fibres minérales composite (90) en segments plats (10', 10").
  17. Installation destinée à réaliser une bande isolante en fibres minérales comprenant:
    a) des premiers moyens (30, 44) pour réaliser une première bande isolante en fibres minérales non tissée (50") définissant une première direction longitudinale parallèle à ladite première bande en fibres minérales et une deuxième direction transversale parallèle à ladite première bande en fibres minérales (50"), ladite première bande en fibres minérales (50") étant réalisée de manière à contenir des fibres minérales agencées d'une manière générale suivant ladite deuxième direction transversale et contenant un premier agent de liaison durcissable,
    b) des deuxièmes moyens (48) pour déplacer ladite première bande en fibres minérales (50") dans ladite première direction longitudinale de ladite première bande en fibres minérales (50"),
    c) des troisièmes moyens (60', 60", 60"', 60"") pour plier ladite première bande en fibres minérales (50") parallèlement à ladite première direction longitudinale et perpendiculairement à ladite deuxième direction transversale de manière à réaliser une deuxième bande en fibres minérales non tissée (50"'), ladite deuxième bande en fibres minérales (50''') comprenant un corps central (28) et des couches de surface (24, 26) agencées sur les faces opposées dudit corps central (28), ledit corps central (28) contenant des fibres minérales agencées d'une manière générale perpendiculairement à ladite première direction longitudinale et à ladite deuxième direction transversale, et lesdites couches de surface (24, 26) contenant des fibres minérales agencées d'une manière générale suivant ladite deuxième direction transversale,
    d) des quatrièmes moyens (70) pour déplacer ladite deuxième bande en fibres minérales (50"') suivant ladite première direction longitudinale,
    e) des cinquièmes moyens (72) pour réaliser une troisième bande en fibres minérales non tissée (24) définissant une troisième direction parallèle à ladite troisième bande en fibres minérales (24), ladite troisième bande en fibres minérales (24) étant réalisée de manière à contenir des fibres minérales agencées d'une manière générale suivant ladite troisième direction et contenant un second agent de liaison durcissable, ladite troisième bande en fibres minérales (24) étant une bande en fibres minérales d'une compacité supérieure comparée à celle de ladite deuxième bande en fibres minérales,
    f) des sixièmes moyens (77') pour placer ladite troisième bande en fibres minérales (24) sur ladite deuxième bande en fibres minérales (50"') en contact facial avec cette dernière afin de réaliser une quatrième bande en fibres minérales composite (90), et
    g) des septièmes moyens (92, 94) pour faire durcir lesdits premier et second agents durcissables de manière à assurer la liaison desdites fibres minérales de ladite quatrième bande en fibres minérales composite (90) les unes aux autres, formant ainsi ladite bande isolante en fibres minérales.
  18. Installation selon la revendication 17, lesdits cinquièmes moyens (72) étant agencés pour réaliser ladite troisième bande en fibres minérales non tissée (24) en séparant une couche superficielle de ladite première bande en fibres minérales (50") de cette dernière et en compactant ladite couche superficielle afin de réaliser ladite troisième bande en fibres minérales (24).
  19. Installation selon la revendication 18, lesdits cinquièmes moyens (72) étant agencés pour compacter ladite couche superficielle par pliage de ladite couche superficielle de manière à réaliser ladite troisième bande en fibres minérales contenant des fibres minérales agencées de manière générale suivant une orientation transversale par rapport à la direction longitudinale de ladite troisième bande en fibres minérales (24).
  20. Installation selon la revendication 17, lesdits cinquième moyens (72) étant agencés pour réaliser ladite troisième bande en fibres minérales non tissée (24) en séparant une première (24) desdites couches de surface (24, 26) de ladite deuxième bande en fibres minérales (50"') dudit corps central (28) de cette dernière et en compactant ladite première (24) desdites couches de surface (24, 28) de manière à réaliser ladite troisième bande en fibres minérales (24).
  21. Installation selon l'une quelconque des revendications 17 à 20, comprenant, en outre, des huitièmes moyens similaires aux cinquièmes moyens afin de réaliser une cinquième bande en fibres minérales non tissée similaire à ladite troisième bande en fibres minérales (24), et
       des neuvièmes moyens pour placer ladite cinquième bande en fibres minérales sur ladite deuxième bande en fibres minérales (50"') en contact facial avec celle-ci et de manière à intercaler ladite deuxième bande en fibres minérales (50"') entre lesdites troisième et cinquième bandes en fibres minérales dans ladite quatrième bande en fibres minérales (90).
  22. Installation selon l'une quelconque des revendications 17 à 20, lesdits troisièmes moyens (60', 60", 60"', 60 '''') étant agencés pour plier ladite première bande en fibres minérales (50") de manière à produire des ondulations continues s'étendant dans ladite première direction longitudinale de ladite première bande en fibres minérales (50").
  23. Installation selon l'une quelconque des revendications 17 à 22, ladite troisième direction étant perpendiculaire à ladite première direction longitudinale.
  24. Installation selon l'une quelconque des revendications 17 à 22, ladite troisième direction étant identique à ladite première direction longitudinale.
  25. Installation selon l'une quelconque des revendications 17 à 24, lesdits premiers moyens (30, 44) étant agencés pour réaliser ladite première bande en fibres minérales (50") à partir d'une bande en fibres minérales non tissée(40) élémentaire en agençant ladite bande en fibres minérales élémentaire en couches se recouvrant.
  26. Installation selon la revendication 25, lesdits premiers moyens (30, 44) étant agencés pour disposer ladite bande en fibres minérales non tissée élémentaire en relation de recouvrement d'une manière générale suivant ladite deuxième direction transversale.
  27. Installation selon l'une quelconque des revendications 17 à 26, comprenant, en outre, des dixièmes moyens (52", 54"') pour comprimer en hauteur ladite première bande en fibres minérales non tissée (50") réalisée par lesdits premiers moyens.
  28. Installation selon l'une quelconque des revendications 17 à 27, comprenant, en outre :
    des onzièmes moyens (56', 56", 56"', 58', 58", 58"') pour comprimer longitudinalement ladite première bande en fibres minérales non tissée (50") réalisée par lesdits premiers moyens (30, 44) et, en outre, ou en variante,
    des douzièmes moyens pour comprimer longitudinalement ladite deuxième bande en fibres minérales non tissée (50"') réalisée par lesdits troisièmes moyens (60', 60", 60"', 60 "").
  29. Installation selon l'une quelconque des revendications 17 à 28, comprenant, en outre, des treizièmes moyens (80) pourcomprimer transversalement ladite deuxième bande en fibres minérales non tissée (50''', 28) réalisée par lesdits troisièmes moyens (60', 60", 60"', 60"", 28).
  30. Installation selon l'une quelconque des revendications 17 à 29, comprenant des quatorzièmes moyens (52", 54", 56', 56", 56"', 58', 58", 58"', 80) pour comprimer ladite quatrième bande en fibres minérales composite (90) avant durcissement de ladite quatrième bande en fibres minérales composite (90) à l'aide desdits septièmes moyens (92, 94).
  31. Installation selon l'une quelconque des revendications 17 à 30 comprenant, en outre, des quinzièmes moyens (77') pour appliquer une feuille (99', 99") sur une face ou sur les deux faces de ladite première bande en fibres minérales non tissée (50") et/ou à appliquer une feuille (99', 99") sur une face ou les deux faces de ladite deuxième bande en fibres minérales non tissée (50"').
  32. Installation selon l'une quelconque des revendications 17 à 31, comprenant, en outre, des seizièmes moyens (96) pour découper ladite quatrième bande en fibres minérales composite durcie (90) en segments plats (10").
EP94904593A 1993-01-14 1994-01-14 Procede et installation de production d'une bande isolante en fibres minerales Expired - Lifetime EP0678137B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP99106353A EP0931886B1 (fr) 1993-01-14 1994-01-14 Couche isolante de fibres minérales

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DK3693 1993-01-14
DK9336A DK3693D0 (da) 1993-01-14 1993-01-14 A method of producing a mineral fiber-insulating web, a plant for producing a mineral fiber web, and a mineral fiber-insulated plate
DK36/93 1993-01-14
PCT/DK1994/000028 WO1994016163A1 (fr) 1993-01-14 1994-01-14 Procede et installation de production d'une bande isolante en fibres minerales, et plaque isolee par fibres minerales

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP99106353A Division EP0931886B1 (fr) 1993-01-14 1994-01-14 Couche isolante de fibres minérales

Publications (2)

Publication Number Publication Date
EP0678137A1 EP0678137A1 (fr) 1995-10-25
EP0678137B1 true EP0678137B1 (fr) 1999-10-20

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ID=8089020

Family Applications (2)

Application Number Title Priority Date Filing Date
EP94904593A Expired - Lifetime EP0678137B1 (fr) 1993-01-14 1994-01-14 Procede et installation de production d'une bande isolante en fibres minerales
EP99106353A Revoked EP0931886B1 (fr) 1993-01-14 1994-01-14 Couche isolante de fibres minérales

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP99106353A Revoked EP0931886B1 (fr) 1993-01-14 1994-01-14 Couche isolante de fibres minérales

Country Status (14)

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EP (2) EP0678137B1 (fr)
AT (2) ATE185863T1 (fr)
AU (1) AU5858094A (fr)
BG (1) BG99828A (fr)
CA (1) CA2153671A1 (fr)
CZ (1) CZ179595A3 (fr)
DE (2) DE69435181D1 (fr)
DK (2) DK3693D0 (fr)
ES (1) ES2319701T3 (fr)
HU (1) HUT74138A (fr)
PL (1) PL309850A1 (fr)
RO (1) RO112771B1 (fr)
SK (1) SK89795A3 (fr)
WO (1) WO1994016163A1 (fr)

Cited By (1)

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WO2008155401A1 (fr) * 2007-06-20 2008-12-24 Rockwool International A/S Produit à base de fibres minérales

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WO1995020708A1 (fr) † 1994-01-28 1995-08-03 Rockwool International A/S Procede et element isolant et atelier de fabrication et d'emballage
EP0988429B1 (fr) * 1997-06-13 2002-08-21 Rockwool Limited Elements coupe-feu destines a etre utilises dans des batiments
DE19758700C2 (de) * 1997-07-31 2003-07-31 Thueringer Daemmstoffwerke Gmb Dämmelement und Verfahren zu seiner Herstellung
DE59810045D1 (de) * 1997-07-31 2003-12-04 Thueringer Daemmstoffwerke Gmb Dämmelement aus Mineralwolle und Verfahren zur seinen Herstellung
GB9717484D0 (en) 1997-08-18 1997-10-22 Rockwool Int Roof and wall cladding
ATE248963T1 (de) * 1998-02-28 2003-09-15 Rockwool Mineralwolle Verfahren zur herstellung einer dämmstoffplatte aus mineralfasern und dämmstoffplatte
DE29808924U1 (de) * 1998-05-16 1998-09-03 Rockwool Mineralwolle Wärmedämmelement
DE19834963A1 (de) * 1998-08-03 2000-02-17 Pfleiderer Daemmstofftechnik G Vorrichtung und Verfahren zur Herstellung von Mineralwollevlies
DE10248326C5 (de) * 2002-07-19 2014-06-12 Deutsche Rockwool Mineralwoll Gmbh & Co. Ohg Dämmschicht aus Mineralfasern
DE10257977A1 (de) * 2002-12-12 2004-07-01 Rheinhold & Mahla Ag Raumbegrenzungs-Paneel
DE10338001C5 (de) * 2003-08-19 2013-06-27 Knauf Insulation Gmbh Verfahren zur Herstellung eines Dämmelementes und Dämmelement
GB201223352D0 (en) * 2012-12-24 2013-02-06 Knauf Insulation Doo Mineral wool insulation
US20150211186A1 (en) * 2014-01-30 2015-07-30 The Procter & Gamble Company Absorbent sanitary paper product

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US2546230A (en) * 1947-10-10 1951-03-27 Johns Manville Glass product and method of making the same
US3493452A (en) * 1965-05-17 1970-02-03 Du Pont Apparatus and continuous process for producing fibrous sheet structures
SE441764B (sv) * 1982-10-11 1985-11-04 Gullfiber Ab Isolerskiva och sett att framstella dylik
DE3701592A1 (de) * 1987-01-21 1988-08-04 Rockwool Mineralwolle Verfahren zur kontinuierlichen herstellung einer faserdaemmstoffbahn und vorrichtung zur durchfuehrung des verfahrens
DK165926B (da) * 1990-12-07 1993-02-08 Rockwool Int Fremgangsmaade til fremstilling af isoleringsplader sammensat af indbyrdes forbundne stavformede mineralfiberelementer

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Publication number Priority date Publication date Assignee Title
WO2008155401A1 (fr) * 2007-06-20 2008-12-24 Rockwool International A/S Produit à base de fibres minérales

Also Published As

Publication number Publication date
PL309850A1 (en) 1995-11-13
EP0931886B1 (fr) 2009-01-07
DK0931886T3 (da) 2009-04-14
SK89795A3 (en) 1995-11-08
DE69421267T2 (de) 2000-02-10
DK3693D0 (da) 1993-01-14
AU5858094A (en) 1994-08-15
ES2319701T3 (es) 2009-05-11
EP0678137A1 (fr) 1995-10-25
CZ179595A3 (en) 1996-03-13
WO1994016163A1 (fr) 1994-07-21
ATE185863T1 (de) 1999-11-15
EP0931886A3 (fr) 1999-09-01
ATE420254T1 (de) 2009-01-15
DE69421267D1 (de) 1999-11-25
HUT74138A (en) 1996-11-28
CA2153671A1 (fr) 1994-07-21
HU9502121D0 (en) 1995-09-28
DE69435181D1 (de) 2009-02-26
RO112771B1 (ro) 1997-12-30
EP0931886A2 (fr) 1999-07-28
BG99828A (bg) 1996-03-29

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