EP0656928B1 - Procede pour le craquage de charges d'hydrocarbures et de fractions en c4 non hydrogenees - Google Patents
Procede pour le craquage de charges d'hydrocarbures et de fractions en c4 non hydrogenees Download PDFInfo
- Publication number
- EP0656928B1 EP0656928B1 EP93919124A EP93919124A EP0656928B1 EP 0656928 B1 EP0656928 B1 EP 0656928B1 EP 93919124 A EP93919124 A EP 93919124A EP 93919124 A EP93919124 A EP 93919124A EP 0656928 B1 EP0656928 B1 EP 0656928B1
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- EP
- European Patent Office
- Prior art keywords
- fraction
- process steam
- hydrocarbon
- mixed
- mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G9/00—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G9/14—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means
Definitions
- the invention relates to a process for the joint splitting of hydrocarbon inserts, in particular naphtha, and unhydrogenated C4 fractions in pyrolysis furnaces for olefin production, the feed material to be split being preheated in the convection zone of the pyrolysis furnace with the addition of process steam by the flue gases from the radiation zone of the pyrolysis furnace is then subjected to thermal fission in the radiation zone.
- the hydrocarbons in the cracking zone In the thermal cracking of hydrocarbons for olefin production, it is necessary to heat the hydrocarbons in the cracking zone, the so-called radiation zone of the pyrolysis furnace or cracking furnace, to high temperatures of approximately between 750 ° C. and 900 ° C. in order to achieve the desired conversions during the short term To be able to flow through the hydrocarbons through the radiation zone.
- the hydrocarbons must be preheated to relatively high temperatures before they enter the radiation zone. Since the cleavage is usually carried out in the presence of water vapor as an inert diluent, it is also necessary to preheat the water vapor to a high temperature before mixing to form the hydrocarbon stream.
- the required high temperatures of the cracked feed material in the radiation zone are usually achieved by passing the feed material through canned tubes which are arranged in the radiation zone of a burner-heated pyrolysis furnace.
- the preheating of the hydrocarbon feed and possibly other fluids is carried out by utilizing the heat of the hot flue gases generated when the radiation zone is fired by indirect heat exchange in heat exchangers installed in the convection zone.
- German patent 28 54 061 discloses a method for preheating a wide variety of hydrocarbons before their thermal splitting in the radiation zone of a burner-heated pyrolysis furnace, the hydrocarbons and other fluids being heated against the flue gases of the radiation zone by heat exchangers arranged in the convection zone of the pyrolysis furnace.
- the pyrolysis furnace is designed for the splitting of different hydrocarbon inserts, in that the hydrocarbons and other fluids are passed through a series of heat exchangers divided into bundles, the flow sequence and / or the fluids flowing through the individual bundles using a switching device depending on the slitting insert can be changed.
- the heat exchanger bundles are at least partially connected to one another by lines provided with switching elements.
- EP-A1-0 110 433 describes a process for the production of olefins from light and heavy hydrocarbons with combined splitting of the light and heavy hydrocarbons.
- the light hydrocarbons are preheated in the convection zone of a pyrolysis furnace and diluted with steam and split completely in the radiation zone.
- the fission product of the light hydrocarbons is mixed with heavy hydrocarbons preheated in the convection zone, diluted with steam and partially cracked in the radiation zone.
- the partially cracked heavy hydrocarbons are completely split in the radiation zone.
- Unhydrated C4 fractions from olefin plants or other plants can be converted into higher quality products in pyrolysis furnaces for olefin production. This conversion into higher-value products is particularly desirable because the proceeds from the C4 sale are often low. If necessary, the C4 fraction is therefore added to the hydrocarbon use of the pyrolysis furnace. However, routing in the tube bundles often occurs within the convection zone. This leads to a noticeable increase in the pressure drop between the furnace inlet and furnace outlet, which can drastically reduce the runtime of the pyrolysis furnace.
- the present invention is therefore based on the object of demonstrating a method of the type mentioned at the outset, in which a method is simple trouble-free splitting of the hydrocarbon use and the C4 fraction is ensured.
- This object is achieved in that the C4 fraction mixed with process steam is fed into the convection zone, heated there and then mixed with the hydrocarbon insert and heated further before being fed into the radiation zone.
- the heating of the C4 fraction according to the invention together with the process steam and the subsequent mixing of the mixture of process steam and C4 hydrocarbons with the use of hydrocarbons during further heating in the convection zone does not lead to transfers in the bundles.
- the process according to the invention is particularly suitable for higher-boiling hydrocarbon uses such as naphtha.
- naphtha In addition to naphtha, all other known hydrocarbon uses, such as gas oil or liquid gas, can also be used.
- the invention takes advantage of the fact that the relocations are mainly due to a polymerization of the butadiene contained in the C4 fraction.
- the polymerization of butadiene is dependent on the butadiene partial pressure and the reaction temperature, in particular the tube wall temperature of the bundle.
- the butadiene partial pressure in the feed evaporator bundle increases, the higher the boiling point of the hydrocarbon feed, since in this case the less hydrocarbon feed evaporates at this point in the convection zone.
- the butadiene partial pressure increases with the butadiene content in the C4 fraction.
- the butadiene partial pressure of a split insert becomes particularly high when this split insert is not yet diluted by process steam.
- the polymerization reaction begins on the hot tube surfaces of the bundles in the convection zone.
- the butadiene partial pressure is reduced to a minimum value. Relocations in the convection zone can be safely avoided in the process according to the invention despite joint splitting of the hydrocarbon feed and C4 fraction.
- the joint splitting of hydrocarbon feed and C4-hydrocarbons according to the invention has proven particularly useful if the C4 fraction is added in an amount of up to 25% by weight, preferably up to 10% by weight, based on the hydrocarbon feed .
- the C4 fraction used in the process according to the invention can advantageously consist of up to 100% by weight, preferably 30 to 60% by weight, of butadiene.
- process steam as a diluent is partially or completely replaced by substances which reduce the partial pressure, for example methane, ethane and / or propane.
- a typical convection zone of a pyrolysis furnace is shown in FIG.
- Hot convection gases from the radiation zone (not shown) of the pyrolysis furnace flow through the convection zone from bottom to top in the direction of the arrow.
- naphtha is introduced in liquid form as a gap insert into the heat exchanger 12.
- Process steam (4a) and C4 fraction (4b) are fed to the heat exchanger 9 via line 4.
- Process steam and C4 fraction is mixed with the naphtha from line 2 and passed via line 13 into the heat exchanger 10.
- From the heat exchanger 10 the mixture is fed into the heat exchanger 7 via line 14.
- the mixture drawn off from the heat exchanger 7 is then passed into the radiation zone of the pyrolysis furnace to split the hydrocarbons.
- the heat exchangers 11 and 8 additionally arranged in the convection zone do not serve to preheat the gap inserts.
- high pressure steam from line 20 is overheated from a steam drum (not shown) against the hot flue gases and drawn off via line 21.
- the heat exchanger 11 is used, for example, as a heater for the feed water from line 18, it being possible for the heated feed water drawn off from the heat exchanger 11 via line 19 to be fed to the steam drum (not shown).
- the method according to the invention can therefore be used in pyrolysis furnaces without the need for conversion.
- the regulation of the mixture addition of process steam and C4 fraction for the use of hydrocarbons can be carried out by applying the invention to the method known from German Patent 28 54 061 via the valves 6 and 15 with adaptation to plant-specific parameters.
- the temperature of the individual flows can also be regulated via this valve control.
- the method according to the invention is in no way restricted to the examples described above. Is in the convection zones shown in Fig. 1 or Fig.2, for example, another heat exchanger for the split material from line 14 between inserted the heat exchangers 8 and 9, the heated mixture in line 5 from process steam and C4 hydrocarbons can be divided into two or three partial streams and mixed with the hydrocarbon feed or a mixture of hydrocarbon feed, C4 fraction and process steam.
- Naphtha with the composition was used as a gap insert i-paraffins 37.11% n-paraffins 40.19% Naphthenes 14.62% Aromatics 8.08% into the convection zone of a pyrolysis furnace.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Claims (6)
- Procédé pour le craquage simultané de charges d'hydrocarbures, en particulier de naphte, et de fractions en C₄ non hydrogénées dans un four de pyrolyse pour la formation d'oléfines, où la matière de charge à craquer est préchauffée dans la zone de convection du four de pyrolyse par addition de vapeur du procédé par les gaz de fumée de la zone de rayonnement du four de pyrolyse et ensuite, est soumis à un craquage thermique dans la zone de rayonnement, caractérisé en ce que la fraction en C₄ est introduite dans la zone de convection, mélangée à la vapeur du procédé, puis chauffée et ensuite, est à nouveau chauffée, mélangée à la charge d'hydrocarbures, avant l'introduction dans la zone de rayonnement.
- Procédé suivant la revendication 1, caractérisé en ce que le rassemblement du mélange déjà chauffé de vapeur du procédé et de la fraction en C₄ se fait en plusieurs endroits en la charge d'hydrocarbures et respectivement, un mélange de charge d'hydrocarbures, fraction en C₄ et vapeur du procédé.
- Procédé suivant la revendication 1 ou 2, caractérisé en ce que la vapeur du procédé est surchauffée dans le mélange de vapeur du procédé et de la fraction en C₄ avant le mélange avec la charge d'hydrocarbures ou la vapeur du procédé surchauffée est mélangée à la fraction en C₄.
- Procédé suivant la revendication 1 à 3, caractérisé en ce que la fraction en C₄ présente jusqu'à 25% en poids, de préférence jusqu'à 10% en poids, de la charge d'hydrocarbures.
- Procédé suivant l'une quelconque des revendications 1 à 4, caractérisé en ce que la fraction en C₄ consiste en jusqu'à 100% en poids, de préférence de 30 à 60% en poids de butadiène.
- Procédé suivant l'une quelconque des revendications 1 à 5, caractérisé en ce que la vapeur du procédé en tant qu'agent de dilution, est partiellement ou totalement remplacée par des matières abaissant la pression partielle telles, par exemple, méthane, éthane et/ou propane.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4228742 | 1992-08-28 | ||
DE4228742 | 1992-08-28 | ||
DE4241144 | 1992-12-07 | ||
DE4241144A DE4241144A1 (de) | 1992-08-28 | 1992-12-07 | Verfahren zur Spaltung von Kohlenwasserstoff-Einsätzen und unhydrierten C¶4¶-Fraktionen |
PCT/EP1993/002240 WO1994005743A1 (fr) | 1992-08-28 | 1993-08-20 | Procede pour le craquage de charges d'hydrocarbures et de fractions en c4 non hydrogenees |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0656928A1 EP0656928A1 (fr) | 1995-06-14 |
EP0656928B1 true EP0656928B1 (fr) | 1996-03-27 |
Family
ID=25918012
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93919124A Expired - Lifetime EP0656928B1 (fr) | 1992-08-28 | 1993-08-20 | Procede pour le craquage de charges d'hydrocarbures et de fractions en c4 non hydrogenees |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0656928B1 (fr) |
DE (2) | DE4241144A1 (fr) |
ES (1) | ES2085168T3 (fr) |
RU (1) | RU2097403C1 (fr) |
WO (1) | WO1994005743A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101734990B (zh) * | 2008-11-25 | 2013-09-04 | 中国石油天然气股份有限公司 | 一种管式裂解炉蒸汽裂解制乙烯的方法 |
RU2640592C2 (ru) | 2012-10-29 | 2018-01-10 | Чайна Петролеум Энд Кемикал Корпорейшн | Способ парового крекинга |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2854061A1 (de) * | 1978-12-14 | 1980-07-03 | Linde Ag | Verfahren zum vorwaermen von kohlenwasserstoffen vor deren thermischer spaltung |
US4492624A (en) * | 1982-09-30 | 1985-01-08 | Stone & Webster Engineering Corp. | Duocracking process for the production of olefins from both heavy and light hydrocarbons |
JPH0819420B2 (ja) * | 1988-09-05 | 1996-02-28 | 三井石油化学工業株式会社 | 低品位原料の分解処理方法 |
-
1992
- 1992-12-07 DE DE4241144A patent/DE4241144A1/de not_active Withdrawn
-
1993
- 1993-08-20 RU RU9395110668A patent/RU2097403C1/ru active
- 1993-08-20 DE DE59302070T patent/DE59302070D1/de not_active Expired - Lifetime
- 1993-08-20 WO PCT/EP1993/002240 patent/WO1994005743A1/fr active IP Right Grant
- 1993-08-20 EP EP93919124A patent/EP0656928B1/fr not_active Expired - Lifetime
- 1993-08-20 ES ES93919124T patent/ES2085168T3/es not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE4241144A1 (de) | 1994-03-03 |
EP0656928A1 (fr) | 1995-06-14 |
RU2097403C1 (ru) | 1997-11-27 |
RU95110668A (ru) | 1996-12-27 |
WO1994005743A1 (fr) | 1994-03-17 |
ES2085168T3 (es) | 1996-05-16 |
DE59302070D1 (de) | 1996-05-02 |
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