EP0656517B1 - Echangeur de chaleur eau-air en aluminium pour véhicules automobiles - Google Patents

Echangeur de chaleur eau-air en aluminium pour véhicules automobiles Download PDF

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Publication number
EP0656517B1
EP0656517B1 EP19940118047 EP94118047A EP0656517B1 EP 0656517 B1 EP0656517 B1 EP 0656517B1 EP 19940118047 EP19940118047 EP 19940118047 EP 94118047 A EP94118047 A EP 94118047A EP 0656517 B1 EP0656517 B1 EP 0656517B1
Authority
EP
European Patent Office
Prior art keywords
partition
flat tubes
water header
heat exchanger
tube bottom
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP19940118047
Other languages
German (de)
English (en)
Other versions
EP0656517A1 (fr
Inventor
Roland Dipl.-Ing. Haussmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valeo Klimatechnik GmbH and Co KG
Original Assignee
Valeo Klimatechnik GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE9318525U external-priority patent/DE9318525U1/de
Application filed by Valeo Klimatechnik GmbH and Co KG filed Critical Valeo Klimatechnik GmbH and Co KG
Priority to EP19940118047 priority Critical patent/EP0656517B1/fr
Publication of EP0656517A1 publication Critical patent/EP0656517A1/fr
Application granted granted Critical
Publication of EP0656517B1 publication Critical patent/EP0656517B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05391Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • F28F9/0204Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
    • F28F9/0214Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only longitudinal partitions
    • F28F9/0217Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only longitudinal partitions the partitions being separate elements attached to header boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/04Arrangements for sealing elements into header boxes or end plates
    • F28F9/16Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
    • F28F9/18Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
    • F28F9/182Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding the heat-exchange conduits having ends with a particular shape, e.g. deformed; the heat-exchange conduits or end plates having supplementary joining means, e.g. abutments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • F28F9/262Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0091Radiators
    • F28D2021/0094Radiators for recooling the engine coolant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0091Radiators
    • F28D2021/0096Radiators for space heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F2001/027Tubular elements of cross-section which is non-circular with dimples

Definitions

  • the invention relates to a water / air heat exchanger made of aluminum or an aluminum alloy for motor vehicles, in particular on a heating heat exchanger or engine cooler, according to the preamble of claim 1.
  • the characteristics of the generic term are from DE-A-34 40 489 in a radiator of a motor vehicle known per se in a double flow arrangement.
  • the Features of the first paragraph of the characterizing part are also in the unpublished older European patent application Applicant's EP-A-632 245.
  • the engine cooler has one Plastic cover on an elastic molded seal tightly connected to an otherwise metallic radiator block becomes.
  • the tube plate of the water box faces outwards collar up.
  • the inserted in slots in the tube sheet Flat tubes end flush with the flat surface of the Tube sheet facing the interior of the water tank is.
  • the partition in the water tank is also over the elastic molded seal against which the two floods from each other separating partitions sealed in the flat tubes.
  • the alloys in particular come within the scope of the invention AlMnl or AlMgSi or A199.5 in question, the two former alloys preferably for pipes, water boxes and plates and the latter alloy are preferred can be used for zigzag slats.
  • Pipes and Water boxes are expediently braided on both sides with AlSi7 pre-coated.
  • This solder coating is made after assembly with flux, e.g. a sodium fluoride and potassium aluminum fluoride sprayed. The soldering to the final product after the invention is protected, then takes place in a soldering furnace under protective gas without adding further solder to the precoating.
  • Water / air heat exchangers such as engine coolers or in particular Heating heat exchanger on which the invention specifically related are also heat exchangers, which are in contrast for example to evaporators or condensers in a cooling circuit be arranged within a motor vehicle.
  • a cooling circuit is used as an internal heat exchange medium Water or water with an anti-freeze additive such as Glycol.
  • the ambient air serves as the external heat exchange medium.
  • Such water / air heat exchangers for motor vehicles are thus operated at a relatively low internal pressure, and at an operating pressure of about 1.5 to a maximum of 2 bar and an inlet pressure of 4 bar in particular.
  • Evaporator and condensers of air conditioning systems in motor vehicles on the other hand, a non-water-based coolant, e.g.
  • the water / air heat exchangers, to which the invention relates operated in cross-countercurrent.
  • Required for such countercurrent operation one at least double-flow heat exchanger.
  • DE-A-34 40 489 is for the manufacture of a cooler from Manufactured from aluminum or a motor vehicle Aluminum alloy not disclosed.
  • the invention is the general task based on a heat exchanger in the preamble of claim 1 designated type both in terms of cost and function to optimize with minimal use of materials.
  • the invention is concerned with the task, the tightness of a solder joint between different To further improve areas of the heat exchanger, paying particular attention to the tightness between the upstream and downstream departments of the Water box and in its connection area to the flat tubes is placed.
  • the tube sheet of the water tank is like this built as thin as possible. Build yourself during manufacturing thereby tension in the tube sheet, which during its manufacture Made of light metal, especially aluminum and the alloys AlMnl or AlMgSi or A199.5, during the soldering process loses tension again but becomes wavy. This makes it difficult to separate the partition in the water tank tight with the tube sheet under tight communication to be soldered to the openings of the individual flat tubes.
  • a corresponding one that promotes tolerance compensation Connection of the partition in the water tank with its Lid shows claim 6 in the event that partition and cover consist of separate components.
  • An integral education of lid and partition is within the scope of the invention but generally also possible.
  • claim 2 result in assembly, here with the relative displacement of the partition in Water box to the tube sheet, often before the end position, a positive connection between the partition and Tube sheet, with the thin sheet thickness of the tube sheet a more or less strong expansion of the groove or Slit in the tube sheet consciously as a tolerance-compensating agent is included in the assembly to help with the final Soldering gap to be bridged as far as possible to be able to exclude.
  • the rejuvenation the tongues on the partition also an insertion assembly aid represents.
  • Claim 3 takes into account the fact that a optimal soldering of the partition to the collar under immediate These elements are soldered and not under Interposition of wall elements of the free ends of the Flat tubes.
  • the slot-like design of the respective cutout in the flat tube is dimensioned accordingly, so that both the Cutouts in the flat tube as well as the cutouts on the collar are dimensioned so that they are just the partition of the water tank can include.
  • the reason of the cutouts in the collar as well as the free end face of the respective partition in the flat tube no longer need to be adapted to each other level-wise to be, so that in particular such tolerances are compensated can be caused by warping of the tube sheet come from.
  • the slit-like cutout on the respective flat tube prevents by its dimensioning that the Tightness in the collar area is not due to leakage in the area the common level of the partition of the water tank on the one hand and the level through the partitions of the flat tubes on the other hand is rendered ineffective.
  • a wide formation of the front soldering surfaces on the respective collar before that there without one slot-like cutout on the flat tube needing the soldering the partition of the water tank on the one hand with the not set back partitions of the flat tubes and on the other hand with the collar at the same level on each end can be done. This is usually sufficient, simplified the manufacturing effort significantly and avoids themselves with tolerance compensation from manufacturing different levels of soldering levels in this area to have to deal with.
  • Claim 10 relates to a measure in the here lightweight construction with low wall thickness of all used parts prevents the lid during the Soldering process in particular on the two long sides in the transverse direction occurs and thereby also the positioning of the Partition can question, in particular, but not exclusively, especially in the case of simplifying the design Construction according to claim 6.
  • the invention also addresses the problem more optimally Soldering conditions in the connection area of the ends of the flat tubes with the tube sheet.
  • the tube sheet between this and the outer surface of the flat tube wedge-shaped soldering gap can be held reliably.
  • claim 11 instead provides, on two sides of the water tank, in particular on the long sides of an additional Groove formation and thus the corresponding shaping effort to be able to foresee and alternatively to one Clamping between existing ones from the start To park components, namely the collar and the side wall of the tube sheet. Even so, the lid can collapse of the water box counteracted during the soldering process become.
  • the end plate each has a receiving groove for the respective free open end of a flat tube. In the preparation of these grooves in the end plate are very demanding the deformability of the metal sheet, which is used for the end plate, which either not allow a large groove depth, which leads to insecure seat of the Can lead flat tubes, or with sufficient groove depth There is a risk of the metal tearing.
  • Claims 15 and 16 relate to preferred manufacturing processes the heat exchanger according to the invention, wherein the first alternative a) of claim 15 on the one hand and the second alternative b) of claim 15 on the other hand in im Principle of the same relative movement of parts to be assembled opposite choice between fixed and moving parts to meet. So after the first alternative, the partition and after the second alternative, the community of flat tubes moved to the best possible mechanical connection condition between the partition of the water tank on the one hand and the partitions of the flat tubes on the other hand receive.
  • the first Alternative a) of claim 15 the more or less pronounced Elasticity of previously created tulips on the free ends of the engaging in the collar on the tube sheet Flat tubes used to initially inserted too far Flat tubes after pushing back into their installation position by immanent permanent preload of those deformed when pushed back To fix tulips for the soldering process. It happens even before soldering to one even after soldering maintained mutual compression of the end joined together Partitions of water tanks and flat tubes. With this procedure, the partition of the water tank only put on afterwards.
  • the partition of the water tank is initially in the Slits or grooves of the tube sheet mounted, preferably with positive pressure in the slots or grooves of the tube sheet. Then the individual flat tubes with given thrust against the partition in their Receiving slots pressed into the tube sheet, again one mutual compression between the partition of the water tank on the one hand and the partitions of the flat tubes on the other even before the soldering that occurs after the Soldering is retained. This pressing can be done by the subsequent tulip-up described earlier free tube ends of the flat tubes around the collar until fixation held by the soldering.
  • the press-in force the flat tubes can, for example, via an actuating bar take place with each individual flat tube a strong compression spring works together. Alternatively you can Use pneumatic or hydraulic stamps, preferably to compensate for tolerances of the flat tube length in each case act individually on each flat tube.
  • the double flow heat exchanger according to FIG. 1 has a series of parallel flat tubes 2 whose parallel flat sides face each other and between them zigzag slats 4, which also also on the outer flat sides of the outer ones Flat tubes are arranged.
  • the zigzag slats 4 and the Flat tubes 2 are together to form a block in the finished heat exchanger soldered by not shown aluminum hard solder.
  • the flat tubes 2 At the ends arranged at the same height the flat tubes 2 is a water tank 6 communicating with connected to the flat tubes.
  • the water box is there from a tube sheet 8 and a cover 10, which in turn are soldered together by aluminum braze.
  • the zigzag fins and the other components described below consist of aluminum or an aluminum alloy, so that the whole heat exchanger is integral essentially made of aluminum.
  • the tube sheet As shown in Fig. 7, parallel slots 12, each with in the Water box 6 facing collar 14 are provided.
  • the tube sheet consists of an aluminum sheet with a thickness of, for example, 1.2 mm. This sheet is made in the places of Slits cut. The edges of the cuts then become too the collar 14 is bent up, as shown in FIG. 9.
  • the ends of the two-flow flat tubes 2 are in their respective Slot 12 inserted so far that free ends 16 of the Protrude flat tubes over the collar 14.
  • the free ends 16 are sculpted.
  • the tulips 18 are on the two long sides of the respective slot 12 so far around the respective collar 14 that a wrap around the respective collar by more than 90 ° far that an undercut effect is achieved and between the bent-back tulip 18 and the collar 14 a defined extended solder gap is formed.
  • the tube sheet 8 with a peripheral side wall 24 shaped like a box is.
  • the lid 10 is in the circumferential side wall 24 the water box 6 inserted and in not shown Way soldered to the aluminum braze.
  • the lid 10 carries a partition 30, which the water tank 6 in two sections divided. One department communicates with the Inlet 32 and the other with the outlet 34 of the water as internal heat exchange fluid.
  • the flat tubes 2 are in turn centered on one Partition 36 provided, each in the same plane as the partition 30 is arranged in the water tank.
  • the partitions 36 divide the respective flat tube 2 into two parallel ones Channels 38 in which the internal heat exchange fluid in counterflow according to the arrows on the connections 32 and 34 apparent flow direction flows.
  • This countercurrent connection is double-flow Flat tubes 2.
  • the redirection of the flow to the water tank 6 ends of the flat tubes facing away from that there the two channels and thus the neighboring floods communicate unrestricted. In other words, this is Connection area 40, the partition 36 over such a length omitted that the cross section of one channel 38 unthrottled into that of the other channel 38.
  • the end plate 44 therefore forms the flow closure of these ends of the Flat tubes 2.
  • the end plate 44 holds the flat tubes in the same way as this the slots 12 on the tube sheet 8 make, in the prescribed, in general equidistant, division.
  • the end plate 44 can also also for mounting the entire heat exchanger on a load-bearing one Serve part of the motor vehicle.
  • Each of these two side plates 46 points like a pawl in the water tank 6 and in the End plate 44 engaging extensions 48 and 50.
  • the Extensions 48 and 50 can, as shown in FIG. 1 be tab-like extensions.
  • the flow direction is indicated by an arrow 56 in FIG. 1 the air to which the water in the two Channels 38 within the flat tubes 2 double flow and thus is performed in countercurrent.
  • the grooves 72 can in principle same type of intervention slots 100 occur in the tube sheet 8, as this can be seen particularly clearly in FIG. 4a.
  • the depth of engagement of the tongues 102 not limited. Rather, they can even be used if necessary fully through the tube sheet 8 into an area outside the water box 6 range where it faces outwards are shielded from view by the zigzag slats 4.
  • a conical inlet of the tongues 102 is both out Fig. 2 as well as from Fig. 5 to see where the side edges of the tongues 102 each have a bevel 103.
  • the tongues 102 themselves in their transverse direction tapered by being roughly opposite tapering towards the main body of the partition 30. How one sees more in detail from Fig. 5, is actually Pressing area of the tongues 102 has a very small inlet angle of at most one or two degrees required if at all, because with a little oversize the respective tongue in the pressing area into the groove 72 or the slot 100 can press in.
  • A is shown in particular as an introduction aid serving more conical taper area the free ends of the tongues 102.
  • tube sheet 8 and cover 10 of the water box 6 instead of a circumferential groove 82 according to 6 and 7 a corresponding groove 82a according to FIG. 5 only still maintained at the end faces of the water tank 6 and instead on the long sides of such a groove waive and, according to FIG. 6a, a clamping of the side wall of the cover 10 between the side wall 24 of the tube sheet and the circumferentially arranged collar 14 in the tube sheet 8 provide.
  • FIG. 6a shows, the cup-shaped Side wall 24 of the tube sheet continuing retaining tabs 108, which is initially parallel to the side wall of the cover 10 are arranged and then for mounting with their free ends 6a on a shoulder 110 of the side wall of the cover 10 are bent.
  • Fig. 6a In the representation of Fig. 6a is the Partition 30 as in Fig. 5 in a slot 100 in Tube plate 8 inserted, here so far that the Partition clearly through this slot from the water tank 6 outwards towards the package of flat tubes 2 together her zigzag slats 4 protrudes, with a cover of the protruding end against a view from the outside the zigzag lamella 4 takes place.
  • Fig. 4a shows that in contrast to that based on 4 described embodiment, in which in the collar 14 of the tube sheet 8 slot-like recesses 74 are provided are completely simplifying the form of training can do without such recesses, so that then the slot-shaped cutouts 68 in the flat tube 2 according to FIG. 4 can be omitted. Rather, Fig. 4a sees a blunt application and welding the end faces of the partition 30 of the Water box on the one hand and the partition walls 36 of the flat tubes 2 on the other hand. The contact surfaces are accordingly in FIG. 4a 104 the collar 14 on the partition 30 on the same Located on the same level as not only the neighboring pads the collar 14, but even its entire face.
  • the tulips 18 are so far away between the Connecting surfaces of the collar 14 with the partition 30 of Water box arranged that the remaining section here 106 at the respective free end of the flat tube it is broad that one hardly speaks of it as slit-like can and the width of the cutout 106 no longer the thickness of the partition wall 30 corresponds to that of slot-like cutouts 68 in the flat tube 2.
  • 10 and 11 is a preferred embodiment shown an end plate 44, which as well the other heat exchanger made of aluminum or an aluminum alloy consists and also of sheet metal from this material is made.
  • the end plate hangs according to 10 and 11 are no longer flat together.
  • the single ones Pockets 112 forming U profiles, in each of which the open End of a flat tube 2 on the water tank 6 facing away Engages side for sealing and mounting purposes, are rather only against each other via connecting webs 114 kept parallel at a distance. Recognizes from Fig. 10 one that the connecting webs 114 with each other at their ends are supplemented to a scope.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Claims (16)

  1. Échangeur de chaleur eau/air pour véhicules automobiles, en particulier échangeur de chaleur de chauffage ou radiateur de moteur, comportant un agencement en rangée à flux double ou multiple de tubes aplatis parallèles (2) brasés les uns aux autres via des lamelles en zigzag (4), et comportant au moins une boíte à eau (6) qui est raccordée en communication avec les unes des extrémités des tubes aplatis (2) et qui comprend un fond à tubes (8) et un couvercle (10), ledit fond à tubes (8) présentant des fentes (12) qui sont pourvues chacune de collerettes (14) et dans lesquelles les extrémités des tubes aplatis sont enfilées et brasées contre le fond à tubes (8),
    dans lequel les tubes aplatis (2), les lamelles en zigzag (4), et le fond à tubes (8) de la boíte à eau (6) sont constitués en aluminium ou en un alliage d'aluminium, les tubes aplatis (2) sont réalisés eux-mêmes au moins à flux double à l'aide d'au moins une paroi de séparation (36) s'étendant en direction longitudinale, et s'engagent respectivement dans une fente (12) dans le fond à tubes (8), commune aux deux flux des deux côtés de la paroi de séparation (36) dans le tube aplati, la boíte à eau (6) étant subdivisée en au moins un compartiment côté entrée et un compartiment côté sortie par une paroi de séparation (30) agencée dans le plan d'une paroi de séparation respective (36) des tubes aplatis (2),
    caractérisé en ce que le couvercle (10) et la paroi de séparation (30) de la boíte à eau (6) sont également constitués en aluminium ou en un alliage d'aluminium, en ce que les collerettes (14) des fentes (12) du fond à tubes (8) sont dirigées vers l'intérieur de la boíte à eau (6), en ce que les extrémités libres (16) des tubes aplatis (2), lesquelles s'engagent dans les fentes (12) dans le fond à tubes (8), dépassent au-delà des collerettes (14) et sont rabattues en particulier autour de ces collerettes (14),
    en ce que la paroi de séparation (30) de la boíte à eau (6) s'engage entre la collerette (14) dans une gorge respective (72) ou dans une fente (100) dans le fond à tubes (8), en croisant les collerettes (14), et
    en ce que la paroi de séparation (30) comprend un évidement respectif entre les languettes (102) s'engageant chacune dans la gorge (72) ou dans la fente (100) dans le fond à tubes (8) pour recevoir les collerettes (14) dirigées dans la boíte à eau (6) ainsi que les extrémités libres (16), dépassant au-delà des collerettes (14), des tubes aplatis (2).
  2. Échangeur de chaleur selon la revendication 1, caractérisé en ce que les languettes (102) de la paroi de séparation (30) de la boíte à eau (6) s'étendent en rétrécissement dans au moins une direction transversale, de préférence dans les deux directions transversales.
  3. Échangeur de chaleur selon l'une ou l'autre des revendications 1 et 2, caractérisé en ce que les extrémités libres (16), pénétrant dans la boíte à eau (6), des tubes aplatis (2) sont pourvues de découpes (68 ; 106) en direction d'extension longitudinale de la paroi de séparation (36) du tube aplati respectif (2), la paroi de séparation (30) de la boíte à eau s'engageant, en raccordement à la paroi de séparation (36) du tube aplati respectif (2), dans les découpes (68 ; 106) jusqu'à leur fond (70).
  4. Échangeur de chaleur selon la revendication 3, caractérisé en ce que les collerettes (14) du fond à tubes (8) comprennent chacune des évidements (74) en forme de fente qui sont ménagés en prolongement des découpes (68) en forme de fente des tubes aplatis (2) et dans lesquels s'engage respectivement la paroi de séparation (30) de la boíte à eau (6), et en ce que la découpe respective (68) dans le tube aplati (2) est réalisée en forme de fente.
  5. Échangeur de chaleur selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les surfaces d'appui (104) des collerettes (14) contre la paroi de séparation (30) se trouvent au même niveau que les surfaces de raccordement voisines des collerettes (14).
  6. Échangeur de chaleur selon l'une quelconque des revendications 1 à 5, caractérisé en ce que la paroi de séparation (30) de la boíte à eau (6) est un composant autonome qui s'engage dans une gorge (80), du couvercle (10) de la boíte à eau (6), qui se trouve en vis-à-vis des gorges (72) ou des fentes (100) dans le fond à tubes (8).
  7. Échangeur de chaleur selon l'une quelconque des revendications 3 à 6, caractérisé en ce que les extrémités libres (16) des tubes aplatis (2), lesquelles dépassent vers l'extérieur à côté des découpes (68 ; 106) au-delà des collerettes (14) dans la boíte à eau (6), sont retournées, et en ce que les parties retournées (18) aux extrémités libres (16) des tubes aplatis (2) sont posées autour des collerettes (14), un entourage de la collerette respective (14) sur plus de 90° étant prévu au moins sur les deux côtés longitudinaux de la fente (12) recevant le tube aplati respectif (2).
  8. Échangeur de chaleur selon la revendication 7, caractérisé en ce que les parties retournées (18) sont rabattues autour des collerettes (14) uniquement le long d'une partie de la paroi (24) des extrémités libres (16) des tubes aplatis (2) à côté de leur découpe (68 ; 106).
  9. Échangeur de chaleur selon la revendication 8, caractérisé en ce que la paroi (24) des extrémités libres (16) des tubes aplatis (2) est décalée vers l'arrière par rapport à la paroi rabattue, en raccordement à une découpe (68) en forme de fente et/ou à l'extrémité étroite des tubes aplatis (2).
  10. Échangeur de chaleur selon l'une quelconque des revendications 1 à 9, caractérisé en ce que le couvercle (10) de la boíte à eau (6) est posé en coopération de formes dans une gorge (82) sur la bordure périphérique du fond à tubes (8).
  11. Échangeur de chaleur selon l'une quelconque des revendications 1 à 10, caractérisé en ce que le couvercle (10) de la boíte à eau (6) est coincé sur ses côtés s'étendant à angle droit par rapport à l'extension longitudinale des tubes aplatis (2), entre les collerettes (14) du fond à tubes (8) et sa paroi latérale (24), et en ce que sur les deux autres côtés, il est posé en coopération de formes dans une gorge respective (82a) sur la bordure périphérique du fond à tubes (8).
  12. Échangeur de chaleur selon l'une quelconque des revendications 1 à 11, caractérisé en ce que le fond à tubes (8) et/ou le couvercle (10) est (sont) formé(s) à partir d'une tôle recouverte des deux côtés d'une brasure.
  13. Échangeur de chaleur selon l'une quelconque des revendications 1 à 12, caractérisé en ce que des pattes de maintien (108) sont réalisées sur la paroi latérale (24) du fond à tubes (8), qui recouvrent respectivement un épaulement extérieur (110) du couvercle (10) de la boíte à eau (6).
  14. Échangeur de chaleur selon l'une quelconque des revendications 1 à 13, caractérisé en ce qu'une plaque de fermeture (44) qui étanche et maintient les extrémités ouvertes, détournées de la boíte à eau (6), des tubes aplatis (2) est constituée par des poches individuelles parallèles (112) qui sont enchaínées les unes avec les autres uniquement à la périphérie de la plaque de fermeture via des barrettes de liaison respectives (114).
  15. Procédé pour réaliser un échangeur de chaleur selon l'une quelconque des revendications 1 à 14, caractérisé en ce que,
    soit :
    a) les tubes aplatis (2) sont tout d'abord enfichés dans le fond à tubes (8) plus loin que la position correspondant à leur position de montage, et ensuite, lors de la mise en place d'un couvercle (14) de la boíte à eau (6), lequel est pourvu de la paroi de séparation (30) de la boíte à eau (6), sur le fond à tubes par venue en butée de la paroi de séparation (30) de la boíte à eau (6) contre le fond (70) des découpes (68, 106) dans le tube aplati (2), ils sont déplacés en retour axialement jusque dans leur position de montage,
    soit :
    b) la paroi de séparation (30) de la boíte à eau (6) est pressée dans les gorges (72) ou dans les fentes (100) du fond à tubes (8) tout d'abord de telle sorte que la surface d'appui (104) ou le fond (76) des évidements (74) en forme de fente de la collerette (14) s'appuie en coopération de formes contre la paroi de séparation, et ensuite les tubes aplatis (2) sont enfilés dans les fentes (12) dans le fond à tubes (8) jusqu'à venir en appui contre la paroi de séparation (30) de la boíte à eau (6).
  16. Procédé pour réaliser un échangeur de chaleur selon l'une quelconque des revendications 1 à 14, caractérisé en ce que les tubes aplatis (2) sont tout d'abord enfichés dans le fond à tubes (8) plus loin que la position correspondant à leur position de montage, et ensuite, lors de la mise en place d'un couvercle (14) de la boíte à eau (6), lequel est pourvu de la paroi de séparation (30) de la boíte à eau (6), sur le fond à tubes par venue en butée de la paroi de séparation (30) de la boíte à eau (6) contre le fond (70) des découpes (68, 106) dans le tube aplati (2), ils sont déplacés en retour axialement jusque dans leur position de montage, et
    en ce qu'après enfichage des tubes aplatis (2) dans le fond à tubes (8) au-delà de leur position de montage définitive, les tubes aplatis (2) sont fixés provisoirement par retournement du matériau de paroi de leurs extrémités libres sur la collerette (14) du fond à tubes (8), et en ce qu'ensuite, ils sont déplacés en retour jusque dans leur position de montage définitive au moyen de la paroi de séparation (30) de la boíte à eau (6) à l'encontre de la flexibilité élastique des parties retournées (18).
EP19940118047 1993-12-03 1994-11-15 Echangeur de chaleur eau-air en aluminium pour véhicules automobiles Expired - Lifetime EP0656517B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP19940118047 EP0656517B1 (fr) 1993-12-03 1994-11-15 Echangeur de chaleur eau-air en aluminium pour véhicules automobiles

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE9318525U DE9318525U1 (de) 1993-12-03 1993-12-03 Wasser/Luft-Wärmetauscher aus Aluminium für Kraftfahrzeuge
DE9318525U 1993-12-03
EP19940118047 EP0656517B1 (fr) 1993-12-03 1994-11-15 Echangeur de chaleur eau-air en aluminium pour véhicules automobiles

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EP0656517A1 EP0656517A1 (fr) 1995-06-07
EP0656517B1 true EP0656517B1 (fr) 1999-02-10

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US9309839B2 (en) 2010-03-18 2016-04-12 Modine Manufacturing Company Heat exchanger and method of manufacturing the same
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DE19752139B4 (de) * 1997-11-25 2004-06-03 Behr Gmbh & Co. Wärmeübertrager für ein Kraftfahrzeug
DE19819247A1 (de) * 1998-04-29 1999-11-11 Valeo Klimatech Gmbh & Co Kg Wärmetauscher für Kraftfahrzeuge, insbesondere Wasser/Luft-Wärmetauscher oder Verdampfer
ITTO980427A1 (it) * 1998-05-20 1999-11-20 Magneti Marelli Climat Srl Condensatore per veicoli con un distributore includente una vasca coll ettrice ed una piastra di fondo.
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DE10243416A1 (de) * 2002-09-18 2004-04-01 Behr Gmbh & Co. Wärmeübertrager, insbesondere Verdampfer
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JP2004293982A (ja) * 2003-03-27 2004-10-21 Calsonic Kansei Corp 熱交換器のコア部構造
DE102005010305A1 (de) * 2004-03-05 2005-09-22 Behr Gmbh & Co. Kg Vorrichtung zum Austausch von Wärme und Verfahren zu deren Herstellung
DE102004027402A1 (de) * 2004-06-04 2005-12-22 Behr Gmbh & Co. Kg Wärmetauscher
EP1819458B1 (fr) * 2004-12-03 2011-02-23 Behr GmbH & Co. KG Procédé de production d'un échangeur de chaleur
EP1731864A1 (fr) * 2005-06-11 2006-12-13 Modine Manufacturing Company Echangeur de chaleur métallique et procédé de fabrication de celui-ci
ES2302323T3 (es) * 2005-06-11 2008-07-01 Modine Manufacturing Company Intercambiadores de calor enteramente metalico y procedimiento para su fabricacion.
DE102009037305A1 (de) * 2009-08-14 2011-03-03 Behr Gmbh & Co. Kg Wärmeübertrager
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FR3069312B1 (fr) * 2017-07-20 2019-07-26 Valeo Systemes Thermiques Echangeur de chaleur pour refroidisseur d'air de suralimentation
CN108735516A (zh) * 2018-04-17 2018-11-02 上海展枭新能源科技有限公司 一种锂离子电容水冷循环系统及其控制方法
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DE102012109493B4 (de) * 2012-10-05 2016-11-17 Freimut Joachim Marold Verfahren zur Herstellung einer Wärmetauschereinrichtung
EP2717010A1 (fr) 2012-10-08 2014-04-09 Kempchen Dichtungstechnik GmbH Tôle de séparation pour un échangeur de chaleur
DE102012109541A1 (de) * 2012-10-08 2014-04-10 Kempchen Dichtungstechnik Gmbh Trennblechdichtung für einen Wärmetauscher

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