EP0649920A1 - Continuous process for melt spinning of monofilaments - Google Patents
Continuous process for melt spinning of monofilaments Download PDFInfo
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- EP0649920A1 EP0649920A1 EP94115963A EP94115963A EP0649920A1 EP 0649920 A1 EP0649920 A1 EP 0649920A1 EP 94115963 A EP94115963 A EP 94115963A EP 94115963 A EP94115963 A EP 94115963A EP 0649920 A1 EP0649920 A1 EP 0649920A1
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- threads
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- liquid
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- 238000002074 melt spinning Methods 0.000 title claims abstract description 11
- 238000010924 continuous production Methods 0.000 title claims abstract description 5
- 239000007788 liquid Substances 0.000 claims abstract description 31
- 229920000642 polymer Polymers 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 239000002826 coolant Substances 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 22
- 238000002360 preparation method Methods 0.000 claims description 16
- 239000012530 fluid Substances 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 10
- 238000009987 spinning Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 5
- 239000000110 cooling liquid Substances 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000001914 calming effect Effects 0.000 claims description 2
- 210000001520 comb Anatomy 0.000 claims description 2
- 238000010791 quenching Methods 0.000 abstract 1
- 230000000171 quenching effect Effects 0.000 abstract 1
- 229920002292 Nylon 6 Polymers 0.000 description 9
- -1 polyethylene Polymers 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 229920002545 silicone oil Polymers 0.000 description 3
- 229920000299 Nylon 12 Polymers 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000010696 ester oil Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 235000019809 paraffin wax Nutrition 0.000 description 2
- 235000019271 petrolatum Nutrition 0.000 description 2
- 229920001281 polyalkylene Polymers 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010036 direct spinning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
- D01D5/0885—Cooling filaments, threads or the like, leaving the spinnerettes by means of a liquid
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
Definitions
- the invention relates to a high-speed production process for the production of monofilament threads with a diameter of 60 microns to 500 microns in a continuous procedure from thread-forming polymers by melt spinning the polymer, optionally blowing the formed polymer threads below the melt spinning head with a cooling medium, cooling the threads in a liquid bath with a Temperature from -10 ° C to 150 ° C, removal of the drag water and post-treatment of the threads by preparation, stretching and fixing with an outlet speed of the threads after the fixing step of greater than 600 to 4000 m / min.
- thermoplastic monofilaments (with a diameter greater than 60 ⁇ m) can be spun, e.g. in water, with a maximum discharge speed of 600 m / min.
- German published patent application DE 41 29 521 A1 describes a device for the rapid spinning of multifilament threads at winding speeds of at least 2000 m / min., In particular of at least 5,000 m / min.
- multifilament threads are spun in air and wound up directly.
- a special feature of this patent is the cooling device. It consists of a porous tube open in the spinning direction, which is arranged concentrically to the spinning line. At the high winding speeds, there is no active supply of a cooling medium.
- the process described there relates to filament yarns with individual filament titer of 0.1 to 6 dtex and is not applicable to monofilaments with a diameter of greater than 50 ⁇ m (approx. 20 dtex).
- both direct spinning drawing processes (DE 41 29 521 A1 and WO 91/11547) are limited to thin monofilament diameters ( ⁇ ⁇ 55 ⁇ m) due to the unfavorable heat dissipation due to air cooling and the poor internal heat conduction in the wire.
- the object of the present invention is to provide a continuous process for melt spinning monofilament threads with a diameter of 60 to 500 microns from thread-forming polymers, in particular polyamide, in which spinning is carried out in a cooling bath, despite the high outlet speed of 600 to 4000 m / min, especially when driving through the cooling bath, is still manageable, as well as one of the previously known production processes (at 200 to 400 m / min run-out speed; see manual of Kunststoffextrusionstechnik II, Hanser-Verlag (1989) Patents, Knapp, Hensen Chap. 10) provides at least comparable thread quality.
- the object is achieved in that the thread-forming polymer melt-spun in air; the spun threads in a liquid bath cooled and redirected at a temperature of -10 to 150 ° C, the fluid flow caused by the drag flow of the threads possibly being calmed; the threads are removed from the water by stripping and / or centrifuging and subsequently treated by optionally preparing, stretching and fixing. The threads are then wound up, the thread outlet speed being at least 600 to 4000 m / min.
- the invention relates to a continuous process for the production of monofilaments with a diameter of 60 microns to 500 microns, preferably from 100 to 300 microns, by melt spinning the polymer, optionally blowing the formed polymer threads below the melt spinning head with a cooling medium, cooling the threads in one Liquid bath with a temperature of the cooling liquid from -10 ° C to 150 ° C, deflecting the threads in the liquid bath on a thread guide, possibly calming the fluid flow in the liquid bath caused by the drag flow of the threads, stripping and throwing off the drag fluid at the outlet of the liquid bath, suctioning off the remaining entraining fluids, optionally applying a preparation, drawing in one or more stages in hot air, hot water or steam or a combination of these media, fixing the drawn threads in hot air and / or steam and finally winding the threads, where di e speed of the threads after the fixing step is from 600 to 4000 m / min, preferably 1000 to 3500 m / min.
- the polymer melt is spun in air from a spinning head known in principle.
- all thread-forming polymers which can be processed in the melt are particularly suitable, in particular polyamide, polyester, polyethylene, polyphenylene sulfide, polypropylene and polyacrylonitrile.
- Particularly suitable among these are polyamides, such as polyamide-6, polyamide-66, polyamide-12, polyamide-6 / T, and copolyamides, such as polyamide-66/6, polyamide-12/6, polyamide-11/6 and polyamide-6 / 10, and mixtures of these.
- the polymer threads formed are preferably blown from the blow nozzles laterally over a distance of 1 to 10 cm with tempered air from 0 to 50 ° C., preferably 10 to 25 ° C., in order to stabilize the smooth running of the threads.
- the polymer threads are then cooled in a liquid bath with a liquid temperature of from -10 ° C. to 150 ° C., preferably from 10 to 40 ° C.
- the threads are deflected in the liquid bath on a thread guide from the vertical towards the pool edge of the liquid bath.
- the formation of liquid flows in the liquid bath is preferably avoided by installing flow breakers.
- Suitable cooling liquids for the liquid bath are all liquids which are inert to the polymer of the threads, e.g. Water, oils (e.g. silicone oil), hydrocarbons, chlorinated hydrocarbons etc.
- the preferred cooling liquid for the liquid bath is water.
- the trailing fluid entrained from the cooling bath at the high processing speed is preferably stripped off by the threads with wipers and thrown off at the exit of the liquid bath on pulling rollers. Residual entraining fluid is sucked off the threads on a suction unit and the threads are then fed to the further post-treatment steps.
- the following possible preparation of the threads is carried out in a manner known per se by applying an optionally aqueous preparation agent to the preparation site. Suitable preparations for this are all lubricant dispersions based on e.g.
- the preparation step can optionally also be carried out after stretching or fixing.
- the optionally prepared threads are then in one or more stages, preferably in one to four stages, in hot air at a temperature of 150 to 350 ° C, hot water at a temperature of 85 to 98 ° C or steam stretched at a temperature of 100 to 150 ° C or any combination of these media by 200 to 700%, the maximum degree of stretching being based on the stretchability typical of the respective polymer.
- the drawn threads are then fixed in hot air at a temperature of 150 to 350 ° C. and / or steam at a temperature of 100 to 150 ° C. and then at a speed of 600 to 4000 m / min, preferably from 1000 to 3500 m / min, wound up.
- a special finishing agent (finishing agent) is preferably additionally applied to each winding unit. All lubricant dispersions based on e.g.
- the polymer melt conveyed by conventional pumps emerges at the annular spinneret 1 and is blown from blowing nozzles 2 with warm air at 0 to 50 ° C., which flows through between the spinneret 1 and the cooling liquid (eg water).
- the threads 17 are immersed in the liquid bath 3 and are deflected on the thread guide 4 in the direction of the pool edge 5.
- the thread guide 4 consists of rod-shaped guide elements 4 'arranged in a semicircle and made of stainless steel or ceramic. The threads are passed through so-called combs 16 so that they do not knock against one another and stick together. It is important that the friction between threads 17 and thread guide 4, as well as the number of points of contact, are minimal.
- the special thread guide (Fig. 3) is another object of the invention.
- the guide elements 4 'of the thread guide 4 are designed in such a way that the threads 17 slide over the guide elements 4' at the high take-off speed through the entrained water - similar to the slide bearing effect - and are thus guided, as it were, without contact.
- a liquid bath 3 with baffles 6, 6 ' is preferably used.
- the flow breakers 6, 6 ' calm the liquid flow caused by the drag flow of the threads 17.
- the flow breakers 6 are arranged transversely to the thread running direction below and partly above the thread family (see FIG. 4).
- the upper flow breakers 6 ' can be folded up to put on the threads.
- the threads 17 are freed of the trailing fluid (e.g. water) by means of a scraper 7. Further drag fluid is thrown off by deflecting the threads on deflection rollers 8. Rear sight rolls are preferred for better removal (throwing off) of the towing water. Further drag water remaining on the threads is removed with the adhesive water suction 9.
- the spin preparation is then applied to the threads at the preparation site 10 with a preparation roller or in a spray chamber with nozzles and is evened out with a stripper.
- the threads are then fed to the drawing zone 13, for example via a roller septet 12.
- the threads are drawn in two stages in hot air at a temperature of 240 to 260 ° C and a total of 420%.
- the fixing in the fixing zone 14 is preferably carried out in hot air at, for example, 250 to 260 ° C.
- the threads are then wound onto the winding stations 15 at a winding speed of up to 4000 m / min.
- monofilaments were made from pure polyamide-6 and copolyamide (85% PA 6 with 15% PA 6.6). Before cooling in the liquid bath, the monofilaments emerging from the spinning head were blown vertically with air (25 ° C.) directly below the spinneret.
- the comparative example represents the usual production of polyamide 6 monofilaments today.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Artificial Filaments (AREA)
Abstract
Description
Die Erfindung betrifft ein Hochgeschwindigkeitsproduktionsverfahren zur Herstellung von monofilen Fäden mit einem Durchmesser von 60 µm bis 500 µm in kontinuierlicher Verfahrensweise aus fadenbildenden Polymeren durch Schmelzspinnen des Polymeren, gegebenenfalls Anblasen der gebildeten Polymerfäden unterhalb des Schmelzspinnkopfes mit einem Kühlmedium, Abkühlen der Fäden in einem Flüssigkeitsbad mit einer Temperatur von -10°C bis 150°C, Entfernen des Schleppwassers und Nachbehandeln der Fäden durch Präparieren, Verstrecken und Fixieren mit einer Auslaufgeschwindigkeit der Fäden nach dem Fixierschritt von größer 600 bis 4000 m/min.The invention relates to a high-speed production process for the production of monofilament threads with a diameter of 60 microns to 500 microns in a continuous procedure from thread-forming polymers by melt spinning the polymer, optionally blowing the formed polymer threads below the melt spinning head with a cooling medium, cooling the threads in a liquid bath with a Temperature from -10 ° C to 150 ° C, removal of the drag water and post-treatment of the threads by preparation, stretching and fixing with an outlet speed of the threads after the fixing step of greater than 600 to 4000 m / min.
Verfahren zur Herstellung und Weiterbehandlung von Monofilamenten sind grundsätzlich bekannt. In dem Handbuch der Kunststoff-Extrusionstechnik II, Carl Hanser Verlag München, Wien, 1986, Seite 295 bis Seite 319 sind die bekannten Verfahrensschritte im einzelnen beschrieben. Danach können thermoplastische Monofile (mit einem Durchmesser größer als 60 µm) durch Abspinnen, z.B. in Wasser, mit einer Auslaufgeschwindigkeit von maximal 600 m/min produziert werden.Processes for the production and further treatment of monofilaments are known in principle. The known process steps are described in detail in the handbook of plastic extrusion technology II, Carl Hanser Verlag Munich, Vienna, 1986, page 295 to page 319. Thereafter, thermoplastic monofilaments (with a diameter greater than 60 µm) can be spun, e.g. in water, with a maximum discharge speed of 600 m / min.
Monofile mit wesentlich kleinerem Querschnitt und multifile Fäden werden mit einer deutlich höheren Auslaufgeschwindigkeit nach anderen Verfahren direkt in Luft gesponnen. So beschreibt die deutsche Offenlegungsschrift DE 41 29 521 A1 eine Vorrichtung zum Schnellspinnen von multifilen Fäden bei Aufwickelgeschwindigkeiten von mindestens 2000 m/min., insbesondere von mindestens 5.000 m/min.Monofilaments with a much smaller cross-section and multifilament threads are spun directly in air at a significantly higher outlet speed using other processes. For example, German published patent application DE 41 29 521 A1 describes a device for the rapid spinning of multifilament threads at winding speeds of at least 2000 m / min., In particular of at least 5,000 m / min.
Im Gegensatz zum erfindungsgemäßen Verfahren werden hierbei multifile Fäden in Luft abgesponnen und direkt aufgewickelt. Besonderheit dieses Patentes ist die Kühleinrichtung. Sie besteht aus einem porösen, in Spinnrichtung offenen Rohr, welches konzentrisch zur Spinnlinie angeordnet ist. Bei den hohen Aufwickelgeschwindigkeiten wird auf eine aktive Zufuhr eines Kühlmediums verzichtet. Das dort beschriebene Verfahren bezieht sich auf Filamentgarne mit Einzeltiter der Filamente von 0,1 bis 6 dtex und ist nicht auf Monofile mit einem Durchmesser von größer 50 µm (ca. 20 dtex) anwendbar.In contrast to the method according to the invention, multifilament threads are spun in air and wound up directly. A special feature of this patent is the cooling device. It consists of a porous tube open in the spinning direction, which is arranged concentrically to the spinning line. At the high winding speeds, there is no active supply of a cooling medium. The process described there relates to filament yarns with individual filament titer of 0.1 to 6 dtex and is not applicable to monofilaments with a diameter of greater than 50 µm (approx. 20 dtex).
Aus der internationalen Anmeldung WO 91/11547 sind ein Verfahren und eine Vorrichtung Zum Schnellspinnen von Monofilamenten mit einem Einzeltiter von 1 bis 30 dtex (entsprechend ca. 10 bis 55 µm) bekannt. Hierbei werden die schmelzgesponnenen Monofile mit Blasluft gekühlt, über ein Reibelement abgezogen, mit einer Präparation versehen und mit einer Geschwindigkeit bis zu 6.000 m/min aufgespult. Dieses Verfahren unterscheidet sich nur bezüglich der aktiven Kühlung der Monofile durch Blasluft und dem Reibelement, über das die Fadenspannung beeinflußt wird, von dem Verfahren gemäß DE 41 29 521 A1.From the international application WO 91/11547 a method and a device for the rapid spinning of monofilaments with a single titer of 1 to 30 dtex (corresponding to approx. 10 to 55 µm) are known. The melt-spun monofilaments are cooled with blown air, drawn off via a friction element, provided with a preparation and wound up at a speed of up to 6,000 m / min. This method only differs from the method according to DE 41 29 521 A1 with regard to the active cooling of the monofilaments by blown air and the friction element, by means of which the thread tension is influenced.
Prinzipiell sind beide Direktspinnstreckverfahren (DE 41 29 521 A1 und WO 91/11547) durch die ungünstige Wärmeabfuhr auf Grund der Luftkühlung und der schlechten inneren Wärmeleitung im Draht auf dünne Monofildurchmesser (⌀ < 55 µm) begrenzt.In principle, both direct spinning drawing processes (DE 41 29 521 A1 and WO 91/11547) are limited to thin monofilament diameters (⌀ <55 µm) due to the unfavorable heat dissipation due to air cooling and the poor internal heat conduction in the wire.
Aufgabe der vorliegenden Erfindung ist es, ein kontinuierliches Verfahren zum Schmelzspinnen von monofilen Fäden mit einem Durchmesser von 60 bis 500 µm aus fadenbildenden Polymeren, insbesondere Polyamid, bereitzustellen, bei dem in ein Kühlbad gesponnen wird und das trotz der hohen Auslaufgeschwindigkeit von 600 bis 4000 m/min, besonders bei Durchfahren des Kühlbades, noch beherrschbar ist, sowie eine den bisher bekannten Produktionsverfahren (bei 200 bis 400 m/min Auslaufgeschwindigkeit; siehe Handbuch der Kunststoffextrusionstechnik II, Hanser-Verlag (1989) Patente, Knapp, Hensen Kap. 10) mindestens vergleichbare Fadenqualität liefert.The object of the present invention is to provide a continuous process for melt spinning monofilament threads with a diameter of 60 to 500 microns from thread-forming polymers, in particular polyamide, in which spinning is carried out in a cooling bath, despite the high outlet speed of 600 to 4000 m / min, especially when driving through the cooling bath, is still manageable, as well as one of the previously known production processes (at 200 to 400 m / min run-out speed; see manual of Kunststoffextrusionstechnik II, Hanser-Verlag (1989) Patents, Knapp, Hensen Chap. 10) provides at least comparable thread quality.
Die Aufgabe wird erfindungsgemäß dadurch gelöst, daß das fadenbildende Polymer an Luft schmelzgesponnen; die gesponnenen Fäden in einem Flüssigkeitsbad mit einer Temperatur von -10 bis 150°C abgekühlt und umgelenkt werden, wobei die durch die Schleppströmung der Fäden verursachte Fluidströmung gegebenenfalls beruhigt wird; die Fäden durch Abstreifen und/oder Abschleudern von Schleppwasser befreit und anschließend durch gegebenenfalls Präparieren, Verstrecken und Fixieren nachbehandelt werden. Anschließend werden die Fäden aufgewickelt, wobei die Fadenauslaufgeschwindigkeit mindestens 600 bis 4000 m/min beträgt.The object is achieved in that the thread-forming polymer melt-spun in air; the spun threads in a liquid bath cooled and redirected at a temperature of -10 to 150 ° C, the fluid flow caused by the drag flow of the threads possibly being calmed; the threads are removed from the water by stripping and / or centrifuging and subsequently treated by optionally preparing, stretching and fixing. The threads are then wound up, the thread outlet speed being at least 600 to 4000 m / min.
Gegenstand der Erfindung ist ein kontinuierliches Verfahren zur Herstellung von Monofilen mit einem Durchmesser von 60 µm bis 500 µm, bevorzugt von 100 bis 300 µm, durch Schmelzspinnen des Polymeren, gegebenenfalls Anblasen der gebildeten Polymerfäden unterhalb des Schmelzspinnkopfes mit einem Kühlmedium, Abkühlen der Fäden in einem Flüssigkeitsbad mit einer Temperatur der Kühlflüssigkeit von -10°C bis 150°C, Umlenken der Fäden im Flüssigkeitsbad an einem Fadenführer, gegebenenfalls Beruhigung der durch die Schleppströmung der Fäden verursachten Fluidströmung im Flüssigkeitsbad, Abstreifen und Abschleudern des Schleppfluids am Ausgang des Flüssigkeitsbades, Absaugen des restlichen Schleppfluids, gegebenenfalls Aufbringen einer Präparation, Verstrecken in einer oder mehreren Stufen in Heißluft, Heißwasser oder Dampf oder einer Kombination dieser Medien, Fixieren der verstreckten Fäden in Heißluft und/oder Dampf und abschließendem Aufwickeln der Fäden, wobei die Auslaufgeschwindigkeit der Fäden nach dem Fixierschritt von 600 bis 4000 m/min, bevorzugt 1000 bis 3500 m/min, beträgt.The invention relates to a continuous process for the production of monofilaments with a diameter of 60 microns to 500 microns, preferably from 100 to 300 microns, by melt spinning the polymer, optionally blowing the formed polymer threads below the melt spinning head with a cooling medium, cooling the threads in one Liquid bath with a temperature of the cooling liquid from -10 ° C to 150 ° C, deflecting the threads in the liquid bath on a thread guide, possibly calming the fluid flow in the liquid bath caused by the drag flow of the threads, stripping and throwing off the drag fluid at the outlet of the liquid bath, suctioning off the remaining entraining fluids, optionally applying a preparation, drawing in one or more stages in hot air, hot water or steam or a combination of these media, fixing the drawn threads in hot air and / or steam and finally winding the threads, where di e speed of the threads after the fixing step is from 600 to 4000 m / min, preferably 1000 to 3500 m / min.
Aus einem im Prinzip bekannten Spinnkopf wird die Polymerschmelze in Luft abgesponnen. Grundsätzlich geeignet sind hierzu alle fadenbildenden Polymere, die sich in der Schmelze verarbeiten lassen, besonders Polyamid, Polyester, Polyethylen, Polyphenylensulfid, Polypropylen und Polyacrylnitril. Insbesondere geeignet sind hierunter Polyamide, wie Polyamid-6, Polyamid-66, Polyamid-12, Polyamid-6/T, und Copolyamide, wie Polyamid-66/6, Polyamid-12/6, Polyamid-11/6 und Polyamid-6/10, sowie Mischungen aus diesen. Besonders bevorzugt ist Polyamid-6 mit einer Lösungsviskosität ηrel von 2,8 bis 4,4 als 1%ige Lösung, gemessen in m-Kresol bei 25°C.The polymer melt is spun in air from a spinning head known in principle. In principle, all thread-forming polymers which can be processed in the melt are particularly suitable, in particular polyamide, polyester, polyethylene, polyphenylene sulfide, polypropylene and polyacrylonitrile. Particularly suitable among these are polyamides, such as polyamide-6, polyamide-66, polyamide-12, polyamide-6 / T, and copolyamides, such as polyamide-66/6, polyamide-12/6, polyamide-11/6 and polyamide-6 / 10, and mixtures of these. Polyamide-6 with a solution viscosity η rel of 2.8 to 4.4 as a 1% solution, measured in m-cresol at 25 ° C., is particularly preferred.
Bevorzugt werden die gebildeten Polymerfäden unterhalb des Spinnkopfes seitlich über eine Strecke von 1 bis 10 cm mit temperierter Luft von 0 bis 50°C, bevorzugt 10 bis 25°C, aus Blasdüsen angeblasen, um die Laufruhe der Fäden zu stabilisieren. Anschließend werden die Polymerfäden in einem Flüssigkeitsbad mit einer Flüssigkeitstemperatur von -10°C bis 150°C, bevorzugt von 10 bis 40°C, abgekühlt. Die Fäden werden noch im Flüssigkeitsbad an einer Fadenführung aus der Senkrechten in Richtung des Beckenrandes des Flüssigkeitsbades umgelenkt. Bevorzugt wird die Bildung von Flüssigkeitsströmungen im Flüssigkeitsbad durch den Einbau von Strömungsbrechern vermieden.The polymer threads formed are preferably blown from the blow nozzles laterally over a distance of 1 to 10 cm with tempered air from 0 to 50 ° C., preferably 10 to 25 ° C., in order to stabilize the smooth running of the threads. The polymer threads are then cooled in a liquid bath with a liquid temperature of from -10 ° C. to 150 ° C., preferably from 10 to 40 ° C. The threads are deflected in the liquid bath on a thread guide from the vertical towards the pool edge of the liquid bath. The formation of liquid flows in the liquid bath is preferably avoided by installing flow breakers.
Geeignete Kühlflüssigkeiten für das Flüssigkeitsbad sind alle gegenüber dem Polymeren der Fäden inerten Flüssigkeiten, wie z.B. Wasser, Öle (z.B. Silikonöl), Kohlenwasserstoffe, Chlorkohlenwasserstoffe etc. Bevorzugte Kühlflüssigkeit für das Flüssigkeitsbad ist Wasser.Suitable cooling liquids for the liquid bath are all liquids which are inert to the polymer of the threads, e.g. Water, oils (e.g. silicone oil), hydrocarbons, chlorinated hydrocarbons etc. The preferred cooling liquid for the liquid bath is water.
Das bei der hohen Verarbeitungsgeschwindigkeit aus dem Kühlbad mitgerissene Schleppfluid wird bevorzugt von den Fäden mit Abstreifen abgestriffen und am Ausgang des Flüssigkeitsbades an Zugrollen abgeschleudert. Restliches Schleppfluid wird von den Fäden an einer Absaugeinheit abgesaugt und die Fäden anschließend den weiteren Nachbehandlungsschritten zugeführt. Die zunächst folgende mögliche Präparation der Fäden erfolgt in an sich bekannter Weise durch Aufbringen eines gegebenenfalls wäßrigen Präparationsmittels an der Präparationsstelle. Geeignete Präparationen hierfür sind alle Gleitmitteldispersionen auf der Basis von z.B. natürlichen und synthetischen Fetten und Esterölen, Mineralölen, Silikonölen, Paraffinwachsen, Polyethylen- bzw. Polypropylenwachsen, Kondensaten aus Fettsäuren mit Polyalkylenpolyaminen und deren Derivaten, Additionsprodukte von Alkylenoxiden an Fettalkohole, Fettamine oder Fettsäuren u.ä., Organophosphorsäureestern, nichtionischen und anionischen Tensiden etc..The trailing fluid entrained from the cooling bath at the high processing speed is preferably stripped off by the threads with wipers and thrown off at the exit of the liquid bath on pulling rollers. Residual entraining fluid is sucked off the threads on a suction unit and the threads are then fed to the further post-treatment steps. The following possible preparation of the threads is carried out in a manner known per se by applying an optionally aqueous preparation agent to the preparation site. Suitable preparations for this are all lubricant dispersions based on e.g. natural and synthetic fats and ester oils, mineral oils, silicone oils, paraffin waxes, polyethylene or polypropylene waxes, condensates from fatty acids with polyalkylene polyamines and their derivatives, addition products of alkylene oxides with fatty alcohols, fatty amines or fatty acids and the like, organophosphoric acid esters, nonionic and anionic surfactants etc. .
Der Präparationsschritt kann gegebenenfalls auch nach dem Verstrecken oder Fixieren erfolgen.The preparation step can optionally also be carried out after stretching or fixing.
Die gegebenenfalls präparierten Fäden werden anschließend in einer oder mehreren Stufen, bevorzugt in einer bis vier Stufen, in Heißluft mit einer Temperatur von 150 bis 350°C, Heißwasser mit einer Temperatur von 85 bis 98°C oder Dampf mit einer Temperatur von 100 bis 150°C oder einer beliebigen Kombination dieser Medien um 200 bis 700 % verstreckt, wobei der maximale Verstreckgrad sich nach der für das jeweilige Polymer typischen Verstreckbarkeit richtet.The optionally prepared threads are then in one or more stages, preferably in one to four stages, in hot air at a temperature of 150 to 350 ° C, hot water at a temperature of 85 to 98 ° C or steam stretched at a temperature of 100 to 150 ° C or any combination of these media by 200 to 700%, the maximum degree of stretching being based on the stretchability typical of the respective polymer.
Die verstreckten Fäden werden anschließend in Heißluft mit einer Temperatur von 150 bis 350°C und /oder Dampf mit einer Temperatur von 100 bis 150°C fixiert und dann mit einer Geschwindigkeit von 600 bis 4000 m/min, bevorzugt von 1000 bis 3500 m/min, aufgewickelt. Bevorzugt wird an jeder Spulstelle zusätzlich noch eine besondere Nachpräparation (Avivage) aufgebracht. Als Avivage eignen sich alle Gleitmittelmitteldispersionen auf der Basis von z.B. natürlichen und synthetischen Fetten und Esterölen, Mineralölen, Silikonölen, Paraffinwachsen, Polyethylen- bzw. Polypropylenwachsen, Kondensaten aus Fettsäuren mit Polyalkylenpolyaminen und deren Derivate, Additionsprodukte von Alkylenoxiden an Fettalkohole, Fettamine oder Fettsäuren u.ä., Organophosphorsäureestern, nichtionischen und anionischen Tensiden etc..The drawn threads are then fixed in hot air at a temperature of 150 to 350 ° C. and / or steam at a temperature of 100 to 150 ° C. and then at a speed of 600 to 4000 m / min, preferably from 1000 to 3500 m / min, wound up. A special finishing agent (finishing agent) is preferably additionally applied to each winding unit. All lubricant dispersions based on e.g. natural and synthetic fats and ester oils, mineral oils, silicone oils, paraffin waxes, polyethylene or polypropylene waxes, condensates from fatty acids with polyalkylene polyamines and their derivatives, addition products of alkylene oxides with fatty alcohols, fatty amines or fatty acids and the like, organophosphoric acid esters, nonionic and anionic surfactants etc. .
Die Erfindung wird beispielhaft anhand der nachstehenden Figuren und weiteren Ausführungsbeispielen noch einmal erläutert.The invention is explained once again by way of example with reference to the figures below and further exemplary embodiments.
Es zeigen hierbei:
- Fig. 1
- eine schematische Abbildung des Gesamtverfahrens,
- Fig. 2
- das erfindungsgemäße Flüssigkeitsbad mit Fadenführung und Strömungsbrechern,
- Fig. 3
- die erfindungsgemäße Fadenführung,
- Fig. 4
- bevorzugte erfindungsgemäße Strömungsbrecher.
- Fig. 1
- a schematic representation of the overall process,
- Fig. 2
- the liquid bath according to the invention with thread guide and flow breakers,
- Fig. 3
- the thread guide according to the invention,
- Fig. 4
- preferred flow breaker according to the invention.
Die durch übliche Pumpen (Zahnradpumpen) geförderte Polymerschmelze tritt an der Ringspinndüse 1 aus und wird aus Blasdüsen 2 mit 0 bis 50°C warmer Luft angeblasen, die zwischen Spinndüse 1 und Kühlflüssigkeit (z.B. Wasser) durch strömt. Die Fäden 17 tauchen in das Flüssigkeitsbad 3 ein und werden an der Fadenführung 4 in Richtung des Beckenrandes 5 umgelenkt. Die Fadenführung 4 besteht aus im Halbkreis angeordneten, stabförmigen Führungselementen 4' aus nicht rostendem Stahl oder Keramik. Die Fäden werden durch sogenannte Kämme 16 geführt, damit sie nicht aneinanderschlagen und verkleben. Wichtig ist, daß die Reibung zwischen Fäden 17 und Fadenführung 4, wie auch die Anzahl der Berührungspunkte, minimal sind.The polymer melt conveyed by conventional pumps (gear pumps) emerges at the annular spinneret 1 and is blown from blowing
Die besondere Fadenführung (Fig. 3) ist ein weiterer Gegenstand der Erfindung. Die Führungselemente 4' der Fadenführung 4 sind so ausgebildet, daß die Fäden 17 bei der hohen Abzugsgeschwindigkeit durch das mitgeführte Schleppwasser - ähnlich dem Gleitlagereffekt - über die Führungselemente 4' gleiten und somit gleichsam berührungslos geführt werden.The special thread guide (Fig. 3) is another object of the invention. The guide elements 4 'of the
Bevorzugt wird ein Flüssigkeitsbad 3 mit Strömungsbrechern 6, 6' eingesetzt. Durch die Strömungsbrecher 6, 6' (siehe z.B. Fig. 4) wird die durch die Schleppströmung der Fäden 17 verursachte Flüssigkeitsströmung beruhigt. Die Strömungsbrecher 6 sind quer zur Fadenlaufrichtung unter und teilweise oberhalb der Fadenschar angeordnet (siehe Fig. 4). Die oberen Strömungsbrecher 6' können zum Anlegen der Fäden hochgeklappt werden.A
Nach dem Austritt aus dem Flüssigkeitsbad 3 werden die Fäden 17 mittels eines Abstreifers 7 vom Schleppfluid (z.B. Wasser) befreit. Weiteres Schleppfluid wird durch Umlenken der Fäden an Umlenkrollen 8 abgeschleudert. Bevorzugt werden Kimmenrollen zur besseren Entfernung (Abschleudern) des Schleppwassers eingesetzt. Weiteres, auf den Fäden verbliebenes Schleppwasser wird mit der Haftwasser-Absaugung 9 entfernt. Anschließend wird die Spinnpräparation an der Präparatiosstelle 10 mit einer Präparationsrolle oder in einer Sprühkammer mit Düsen auf die Fäden aufgetragen und mit einem Abstreifer vergleichmäßigt.After exiting the
Unter Umständen ist es notwendig, die überflüssige Präparation mit einer weiteren Haftwasser-Absaugung 11 zu entfernen.Under certain circumstances, it is necessary to remove the unnecessary preparation with a further
Anschließend werden die Fäden beispielsweise über ein Walzenseptett 12 der Verstreckungszone 13 zugeführt. Die Fäden werden beispielsweise in zwei Stufen in Heißluft bei einer Temperatur von 240 bis 260°C und insgesamt 420 % verstreckt.The threads are then fed to the
Die Fixierung in der Fixierzone 14 erfolgt bevorzugt in Heißluft bei z.B. 250 bis 260°C. Die Fäden werden dann bei einer Aufwickelgeschwindigkeit von bis zu 4000 m/min auf die Wickelstellen 15 aufgewickelt.The fixing in the fixing
Entsprechend der oben dargelegten Ausführungsform wurden Monofile aus reinem Polyamid-6 und Copolyamid (85 % PA 6 mit 15 % PA 6.6) hergestellt. Vor dem Abkühlen im Flüssigkeitsbad wurden die aus dem Spinnkopf austretenden Monofile direkt unterhalb der Spinndüse mit Luft (25°C) senkrecht angeblasen.According to the embodiment set out above, monofilaments were made from pure polyamide-6 and copolyamide (85
Die Verfahrensparameter sind im einzelnen in der nachstehenden Tabelle 1 aufgeführt.The process parameters are detailed in Table 1 below.
Das Vergleichsbeispiel stellt die heute übliche Produktion von Polyamid-6-Monofilen dar.
Claims (11)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4336097 | 1993-10-22 | ||
DE4336097A DE4336097A1 (en) | 1993-10-22 | 1993-10-22 | Continuous process for melt spinning monofilament threads |
Publications (2)
Publication Number | Publication Date |
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EP0649920A1 true EP0649920A1 (en) | 1995-04-26 |
EP0649920B1 EP0649920B1 (en) | 1999-01-07 |
Family
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Family Applications (1)
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EP94115963A Expired - Lifetime EP0649920B1 (en) | 1993-10-22 | 1994-10-10 | Continuous process and apparatus for melt spinning of monofilaments |
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US (2) | US5518670A (en) |
EP (1) | EP0649920B1 (en) |
JP (1) | JP3575842B2 (en) |
AT (1) | ATE175454T1 (en) |
CA (1) | CA2118478C (en) |
DE (2) | DE4336097A1 (en) |
ES (1) | ES2127328T3 (en) |
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Also Published As
Publication number | Publication date |
---|---|
US5518670A (en) | 1996-05-21 |
CA2118478A1 (en) | 1995-04-23 |
CA2118478C (en) | 2004-04-27 |
ES2127328T3 (en) | 1999-04-16 |
DE59407594D1 (en) | 1999-02-18 |
JPH07166411A (en) | 1995-06-27 |
US5785997A (en) | 1998-07-28 |
JP3575842B2 (en) | 2004-10-13 |
ATE175454T1 (en) | 1999-01-15 |
EP0649920B1 (en) | 1999-01-07 |
DE4336097A1 (en) | 1995-04-27 |
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