US3091805A - Apparatus and process for drawing yarn - Google Patents

Apparatus and process for drawing yarn Download PDF

Info

Publication number
US3091805A
US3091805A US66851A US6685160A US3091805A US 3091805 A US3091805 A US 3091805A US 66851 A US66851 A US 66851A US 6685160 A US6685160 A US 6685160A US 3091805 A US3091805 A US 3091805A
Authority
US
United States
Prior art keywords
yarn
draw
pin
roll
yarns
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US66851A
Inventor
Charles E Dusenbury
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EIDP Inc
Original Assignee
EI Du Pont de Nemours and Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by EI Du Pont de Nemours and Co filed Critical EI Du Pont de Nemours and Co
Priority to US66851A priority Critical patent/US3091805A/en
Application granted granted Critical
Publication of US3091805A publication Critical patent/US3091805A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • D02J1/223Stretching in a liquid bath

Description

June 1963 c. E. DUSENBURY 3,091,805
APPARATUS AND PRQCESS FOR DRAWING YARN Filed Nov. 2. 1960 V FIG. I
INVENTOR CHARLES E. DUSENBURY BY M (0/ %EY asstsas Patented June 4, 1963 3,091,805 APPARATUS AND PROCESS FOR DRAWING YARN Gnu-ins E. Dusenhury, Kinston, Nil, assignor to E. l. du Pont de Nemours and Company, Wilmington, Del., a corporation of Delaware Filed Nov. 2, 1960, Ser. No. 66,851 6 Claims. (Cl. 18-3) This invention relates to a process and apparatus for orienting synthetic continuous filament yarns, especially at high speeds. The invention is particularly concerned with the high-speed orientation of a plurality of continuous filament yarns composed of a synthetic linear condensation polyester in a highly uniform manner to yield a product having improved yarn properties.
It is well known that synthetic yarns, and especially the melt-spun yarns such as those produced from the synthetic linear condensation polymers in the conventional range of spinning speeds, have relatively low tenaci ties as spun. However, when such yarns are stretched or drawn, they undergo orientation and become highly tenacious. Various types of apparatus have been developed in the past for the purpose of carrying out the step of orienting the synthetic yarns. However, since the desired degree of uniformity of the yarn product has been difiicult to achieve hitherto, there has been a desire for new apparatus capable of orienting synthetic yarns in a highly uniform manner. Attempts have also been made to increase the speed of the orientation step to improve productivity; however, at speeds on the order of 2,000 yards per minute and above it has been found difiicult to main tain the continuity of drawing and to maintain the desired yarn physical properties. Accordingly, a process and apparatus have been desired with which high drawing speeds could be achieved while maintaining or improving yarn physical properties and yarn uniformity.
Among the synthetic yarns which have been of commercial importance in recent years are those prepared from the synthetic linear condensation polyesters, such as polyethylene terephthalate. The production of highly useful fibers composed of polyethylene terephthalate, including the steps of preparing the polymer, melt spinning the polymer to form substantially unoriented filaments, and drawing the filaments to a permanent increase in length to yield tenacious oriented fibers, is disclosed in US. 2,465,319 to Whinfield and Dickson. Other synthetic linear condensation polyesters may be prepared in a manner" similar to polyethylene terephthalate, such as by substituting other glycols for ethylene glycol, and subsequently formed into tenacious oriented fibers. In the case of the synthetic linear condensation polyesters, it has been found that control of the orientation step is an especially critical factor in achieving uniformity of product, since small variations in the temperature and other process conditions lead to significant variations in the dyeability of the yarn and other uniformity parameters. Variations in uniformity are usually found along the length of any given yarn being processed as well as between two or more yarns which are being processed separately. In order to minimize variations in temperature, it has been proposed to carry out the orientation step in a heated bath of water or other liquid. However, it has been found that when synthetic linear condensation polyester yarns are oriented under such conditions, there is a tendency for small sections of the yarn to pass through the bath at irregular intervals without being oriented at all. Such sections of unoriented yarn are highly undesirable, since they dye to much deeper shades than the oriented sections of the yarn and show up in dyed fabrics as flecks of deep color. Unoriented sections of yarn and other uniformity defects are particularly undesirable in the case of continuous filament yarns, owing to the possibility of patterned effects attributable to the non-uniformities being formed in fabrics, since the nonuniformities are not mixed or averaged out as in the case of staple fiber.
In the case of continuous filament yarns, there has also been a desire to process more than one end of yarn on each set of feed and draw rolls, both to improve yarn uniformity by reducing the number of elements to be controlled and to improve productivity. In the past, however, this has not been considered feasible owing to the problem of straying filaments when two filament bundles are drawn in close proximity. It has also been desired to improve the physical properties of oriented yarns.
It is therefore an object of this invention to provide a novel apparatus for orienting synthetic continuous filament yarns. Another object is to provide a process for orienting continuous filament yarns composed of a synthetic linear condensation polyester in a highly uniform manner. A further object is to provide such a process in which improved physical properties of the yarn product are attained. An additional object is to provide a process for orienting a plurality of continuous filament linear terephthalate polyester yarns in a highly uniform manner. Additional objects will be apparent from the following description and claims.
In accordance with this invention the above objects are achieved with an apparatus for drawing synthetic continuous filament yarns comprising a feed roll, a draw roll adapted to be rotated at a higher surface speed than the feed roll so as to stretch a yarn passed between them, a fixed cylindrical draw pin located between the feed roll and the draw roll, and means for maintaining a liquid bath in contact with said draw pin at a level such that the bottom of the draw pin is immersed in the bath to a depth of not more than about one inch, the entry angle of the yarn into the bath being in the range of 45 to 90 and the exit angle of the yarn from the bath being in the range to In a preferred embodiment of the invention, the apparatus is equipped with guides located between the draw pin and the draw roll and so disposed as to cause yarn passed between them to undergo a sharp change in direction, preferably two sharp changes in direction, so as to remove excess liquid from the yarn. Preferably, the apparatus is also equipped with guide means for maintaining a plurality of yarns at a distance of at least 0.25 inch apart from each other as they pass under the draw pin and for diverging the yarns as they leave the draw pin.
The present invention also includes a novel process which comprises, in the process of continuously orienting a synthetic linear condensation polyester yarn by passing it from a feed roll through a bath maintained at a temperature above about 75 C. and around a draw roll at a speed of at least 2,000 yards per minute, the improvement consisting of passing the yarn, in the presence of a lubricant, under a draw pin in contact with the liquid bath, the entry angle of the yarn into the bath being in the range of 45 to and the exit angle of the yarn from the bath being in the range 75 to 85. Preferably the liquid clinging to the yarn after contact with the bath is reduced to a level below about 15% and the yarn is heated after it is oriented, such as by heating the draw roll. In a preferred embodiment of the invention, a plurality of yarns of the synthetic linear condensation polyester are oriented between a common feed roll and a common draw roll in accordance with the process as described by spacing each of the said yarns at a distance of at least 0.25 inch from each neighboring yarn as the yarns pass under the draw pin and diverging the yarns as they leave the draw pin. The process has been found to have particular utility when applied to the orientation of yarn composed of a linear terephthalate polyester.
The nature of the apparatus and process of the present invention will ,be more fully understood with reference to the accompanying drawings, in which FIGURE 1 is a somewhat diagrammatical side view of the apparatus of the present invention;
FEGURE 2 is a detailed side view of the draw pin illustrating the critical relationship of yarn contact angles and liquid level prevailing at the .draw pin, together with additional pin elements which are used with the apparatus in a preferred embodiment of the invention; and
FIGURE 3 illustrates the draw pin as viewed from above, showing the critical spacing and divergence of a plurality of yarns as they pass under the draw pin.
Referring now to FIGURE 1, undrawn yarn 1 is supplied to feed roll 2 from a suitable source (not shown), preferably by being forwarded directly from a spinneret from which the yarn is being produced by the extrusion of a plurality of filaments together. To prevent slipping,
several wraps are usually taken around the feed roll together with its associated separator roll 3, the axis of which is usually slightly canted from that of the feed roll to assure separation of each wrap from the preceding wrap. The yarn is then passed under cylindrical draw pin 4 and, without being passed over the top of the pin to complete one or more wraps, is passed on to draw roll 5 and its canted separator roll 6. After taking several wrap around the draw roll and its separator roll, the
yarn is wound up on a Suitable package (not shown). The draw roll is preferably adapted to be heated so that the shrinkage of the yarn may be reduced by crystallization of the polymer in the yarn; or, if desired, separate heated rolls (not shown) between the .draw roll and the windup may be supplied to reduce the shrinkage of the yarn. If separate heated rolls are used, they may be operated at the same surface speed'as that of the draw roll, or higher or lower speeds may be used to stretch or relax the yarn, respectively. A tank 7 containing a bath 8 of liquid is provided in contact with the draw pin. The liquid is introduced through inlet tube 9 having a closed end 10 but provided with perforations 11 through which liquid flows continuously into the bath. Liquid is removed continuously from the bath through overflow tube 12, by means of which the liquid level 13 is readily maintained constant with respect to the draw pin 4. The
liquid is normally recirculated from overflow tube 12 to inlet tube 9 through a reservoir, not shown, which is desirably maintained'at constant temperature. The tank is provided with a top or cover 14 to minimize evaporation of the liquid. Slots 15 and 16, through which the yarn enters and leaves the bath, extend to one side of the cover so that the cover may be placed in position after the apparatus has been strung up.
Between the draw pin and the draw roll, the yarn is passed around cylindrical guide pins or stripper pins 17 and 18, which are so .disposed with respect to the draw pin and draw roll that the yarn is caused to undergo a sharp change in direction; Sharply changing the direction of yarn travel in this way causes the liquid which normally clings to the yarn to become separated from the yarn as spray, so that the yarn contains the liquid. Spray container 19, consisting of a shield 20 mounted above the draw pin approximately parallel to the yarn as it leaves the pin and extending across and downward to the top of the tank to form a receptacle,
serves to collect the liquid which is sprayed from the yarn through opening 21 in the cover above the first stripper pin 17 as the rapidly moving yarn changes direction. The collected spray is returned to bath 8 through drain 22.
By causing excess liquid to be removed from the yarn and returned to the bath recirculation system in accordance with the invention as described above, the heat load on heated draw rolls or other heated rolls is greatly less than about 15% of duced. Staining of the yarn, attributable to contact with the yarn by spray droplets having a higher concentration of finish oils than the bath itself as the result of evaporation of water from the droplet, is also avoided.
Certain elements of the apparatus and process of the invention have been found to be highly critical. The draw pin and the liquid bath are such elements, since in the absence of either the high degree of uniformity of yarn product achievable with the present invention is not attained. However, in order to achieve the desired results, there are additional critical relationships. Turning now to FIGURE 2, the depth d to which the draw pin is immersed in the liquid bath is no more than about one inch; when a deeper immersion of the draw pin is made, the process frequently becomes inoperable. In general the draw pin should be immersed about half its diameter in the bath. Draw pins of small diameter may be completely immersed. Moreover, in accordance with the invention, the entry angle 0c of the yarn into the bath is in the range 45 to 90 and the exit angle 5 of the yarn from the bath is in the range 75 to C. Maintenance of the entry angle within the range 45 to permits wetting of the yarn as it contacts the draw pin without an exit angle in the range 75 to 85 is highly important in precluding foam formation and permitting easy collection of spray. At smaller exit angles the amount of liquid carried along with the yarn is also greatly increased.
In accordance with the invention, the yarn is passed under the pin but is not wrapped completely around the pin. The are around the circumference of the pin through which the yarn travels is therefore 'in the range of about to When the yarn is passed through greater arcs, excessive tension is encountered and nonstable filament action is observed on the feed roll with resulting poorer yarn denier uniformity. The diameter of the draw pin is usually in the range of about 0.25 to 2 inches. Although the draw pin will usually be a right circular cylinder in form, it may be a cylinder having a convex curved cross section other than circular, such as an elliptical cross section.
In a highly preferred embodiment of the invention, the process is applied to a plurality of yarns being oriented between a common feed roll and a common draw roll. As shown in FIGURE 3, a plurality of parallel yarns 1' are passed in a series of wraps around feed roll 2 and canted separator roll 3 and thence to draw pin 4. Between the feed roll and the draw pin the yarns pass between a set of guides 23, which may be vertical pins, set to maintain a distance of at least 0.25
1 draw roll 5 andits canted separator roll 6, as in FIG- URE 1. "For convenience, stripper pins 17 and 18 for stripping the excess liquid from the yarn, as well as certain other elements of the preferred apparatus, are omitted from 'FIGURE 3.
Surprisingly, although the degree of divergence may be very slight, the requirement for divergence is critical even when spacings wider than the minimum operable spacing of 0.25 inch are employed. Even slight convergence of the yarns is found to result in the formation of fluff balls and in the occurrence of broken filaments. This apparently results from the fact that, when the yarns are converged, liquid from the bath is carried in a sheetbetween theyarns, promoting migration of filaments between yarns. When a filament migrates, it is broken as the yarn passes the next set of guides and the broken filament then strips back until the resulting fluff ball breaks down the entire yarn. Although maintenance of the yarns in parallel relationship leads to better results than convergence, in practice it is found very diflicult to produce true parallelism. Accordingly, it is preferred to diverge the yarns, since no liquidsheet is formed between diverging yarn ends and migration of filaments is avoided.
The liquid bath, which may be any non-solvent for the synthetic linear condensation polymer of which the yarn is composed, should be maintained at a temperature of at least about 75 C. to ensure uniform orientation of the yarn. At lower temperatures small sections of unoriented yarn, which represent a severe non-uniformity problem, are frequently observed in the product. Bath temperatures in excess of about 150 C. are usually avoided. Preferably, an aqueous bath maintained at a temperature in the range of about 75 to about 100 C. is used. The presence of a lubricant, which may be any suitable liquid which maintains itself in film form between the moving yarn and the draw pin, is also important. Any suitable textile lubricant or finish may be employed. Commercially available textile finishing agents which may be used include aqueous solutions of cationic alkyl fatty amine derivatives, sodium cetyl sulfate, and sodium salts of saturated hydrocarbon sulfonates; for typical examples see Encyclopedia of Surface Active Agents, by Sisley and Wood, page 232, col. 1, lines 6 and 27, and col. 2, line 4. In certain non-aqueous baths, such as a silicone oil, the liquid comprising the bath may itself serve as the lubricant. In the case of aqueous baths, a suitable liquid lubricant may be dispersed in the bath. As another alternative, the lubricant may be applied to the yarn before the yarn contacts the bath.
Although the invention may be applied to various linear condensation polyesters, it is especially suitable for the orientation of yarns composed of the linear terephthalate polyesters, the preferred species of the invention. a linear condensation polyester comprising recurring glycol dicarboxylate structural units in which at least about 75% of the recurring structural units are units of the formula -OGO 0 oo 0 wherein G- represents a divalent organic radical containing from 2 to about 18 carbon atoms and attached to the adjacent oxygen atoms by saturated carbon atoms. Preferably, the radical G- contains from 2 to about 10 carbon atoms. The terephthalate radical may be the sole dicarboxylate constituent of the recurring structural units, or up to about 25% of the recurring structural units may contain other dicarboxylate radicals, such as the adipate, sebacate, isophthalate, bibenzoate, hexah'ydroterephthalate, 2,6- or 2,7-naphthalenedicarboxylate, diphenoxyethane-4,4'-dicarboxylate, p,p-carbonyldibenzoate, and p,p'-sulfonyldibenzoate radicals. The linear terephthalate polyesters may be prepared by reacting terephalic acid or a mixture of terephthalic acid andone or more other dicarboxylic acids with a glycol, G(OH)z, where -G is a radical as defined above, to form the bis-glycol ester or mixture of esters, followed by polycondensation at elevated temperature and reduced pressure with elimination of excess glycol. In place of the acid or acids, ester-forming derivatives may be used, i.e., derivatives which readily undergo polyesterification with glycol or derivative thereof. For example, the acid chloride or a lower alkyl ester, such as the dimethyl ester, may be used. Similarly, an ester-forming derivative of the glycol may be used in place of the glycol; i.e., a derivative of the glycol which readily undergoes polyesterification with dicarboxylic acids or derivatives thereof. For example, a cyclic oxide from which the corresponding glycol can be derived by hydrolysis may be used.
The glycol, G(OH) from which the polyester is prepared may be any suitable dihydroxy compound containing from 2 to 18 carbon atoms, preferably from 2 to 10 carbon atoms, in which the hydroxylgroups are attached By linear terephthalate polyester is meant to saturated carbon atoms. Examples of suitable glycols include the polymethylene .glycols, such as ethylene ,glycol, tetramethylene glycol,
hexamethylene glycol, and decameth ylene glycol as well as the branched chain glycols such as 2,2-dimethyl-1,3-propanediol and 2,2-dimethyl-1,4-butanediol. Other suitable glycols include cisand trans-p-hexahydroxylylene glycol, bis-p-(Z-hydroxyethyl)-benzene, diethylene glycol, bis-(4-hydroxybutyDether, bis-1,4-(Z-hydroxyethoxy)benzene, and triethylene glycol. Mixtures of the glycols may be used. If desired small amounts, e.g. up to about 15 weight percent, of a higher glycol such as polyethylene glycol of high molecular weight may be added. A copolyester may also be formed by replacing part of the terephthalic acid or derivative thereof with a hydroxy acid or derivative thereof, such as p-(2-hydroxyethyl)benzoic acid or methyl 4- Z-hydroxyethoxy) benzoate.
The following examples illustrate practice of this invention, although they are not intended to be limitative. The presence of flashes, or segments of undrawn filament in the yarns, is determined by weaving a few quills of the test yarn into a filling fabric using standard warp yarns, followed by dyeing the fabric with Celanthrene Brilliant Blue FFS dye (C.'I. No. 61505). The filling of the fabric is then examined for the presence of flashes, which are readily observed owing to the greater affinity of the flashes for dyes than is exhibited by the remainder of the yarn.
In the examples, numerical values for wet crease recovery, an important fabric parameter, refer to the Monsanto Crease Recovery Method, described as the vertical strip crease recovery test in the American Society for Testing Material Manual, Test No, D129553T. In determining Wet crease recovery by this method, the specimens are soaked for at least 16 hours in distilled water containing 0.5% by weight of Tween 20, a polyoxyalkylene derivative of sorbitan monolaurate, a wetting agent marketed by the Atlas Powder Company, Wilmington, Delaware. Immediately prior to testing, excess water is removed from the test fabric by blotting between layers of a paper towel. Results are reported as percent recovery from a standard crease in 300 seconds.
Yarn uniformity values are determined with the 'Uster Evenness Tester, Model C, sold by Zellweger Ltd, Uster, Switzerland, which measures variation in denier electronically by means of a capacitance gauge (ref.: Evenness Testing, by P. W. Mullen, Textile Industries, vol. 7, p. 118 if, July 1953). Uster values as reported are percentage unevenness values, based on the deviation from the average value.
the principles and Example 1 Polyethylene terephthalate having a relative viscosity of '27 is spun at 290 C. through a spinneret plate containing 136 round orifices. The filaments are gathered as four separate yarn bundles of 34 filament yarn and lubricated with a commercially available textile finishing agent comprising a cationic alkyl fatty amine derivative. The yarns are then passed from a feed roll and an associated separator roll at 660 yards per minute vertically downward and under a draw pin /2 inch in diameter, and then upward at an angle of 82 to a stripper pin inch in diameter. The apparatus employed is of the type shown in FIGURE 1. The draw pin is immersed to a depth of 4 inch in an aqueous bath containing 1% of the alkyl fatty amine derivative finishing agent and maintained at C. The yarns are passed over the first stripper pin at an angle of about 90, under a second pin at about the same angle, and are then wrapped around a pair of heated rolls maintained at C. and operated at 2750 yards per minute surface speed, after which they are finally wound on a suitable package. The four ends of yarn are separated by spacings of 0.25 inch as they pass under the draw pin and are diverged as they leave the pin as shown in FIGURE 3. The contact arc of the yarn under the draw pin is approximately 172. The draw ratio applied to the yarn is 4.16 and the drawn yarn has a denier of 70 per end (7.8 tex). The yarn has a tenacity of 4.1 g.p.d., an elongation of 27%, an initial modulus of 104 g.p.d., a boil-off shrinkage of 7.6%, and a Uster value of 1.0% for denier uniformity. The yarn exhibits no flashes when woven and dyed. Woven samples of the yarn exhibit 2. Monsanto crease recovery value of 62%.
When the pair of stripper pins following the draw pin are removed and the experiment is repeated, excessive moisture carry over on the yarn occurs and the heated rolls are found to be incapable of producing yarn having equivalent shrinkage and other physical properties.
Example 2 Polyethylene tereph-thalate having a relative viscosity of 25.5 is spun at 290 C. through a spinneret plate containing 100 round orifices. The filaments are gathered as two separate yarn bundles of 50-filament yarn and lubricated with a commercially available textile finishing agent comprising a cationic alkyl fatty amine derivative. The yarns are then passed from a feed roll at 670 yards per minute, around a one-inch ceramic draw pin (wrap angle 450), around a pair of stripper pins with a sharp change in direction, around a pair of heated rolls maintained at 130 C. and operated at 2750 yards per minute surface speed, and are finally wound on a suitable package. The two ends of yarn are separated by a spacing of 0.25 inch as they pass around the pin and are diverged as they leave the pin. The pin is immersed 0.5 inch in a bath of water containing the alkyl fatty amine derivative finishing agent maintained at 95 C. The draw ratio applied to the yarn is 4.1 and the drawn yarn has a denier of 250 per end (26.7 tex). The Uster value obtained with yarn produced in this way is 1.9%, which is considered poor from the standpoint of denier uniformity. As noted in Example 1, superior results are obtained by employing a wrap angle of only 172.
Example 3 Polyethylene terephthalate/S-(sodinm sulfo)isophthalate (98/2) having a relative viscosity of 19.5 is spun at 290 C. through a spinneret having 34 orifices. The filaments are gathered as a single yarn bundle and lubricated with a commercially available textile finishing agent comprising a cationic alkyl fatty amine derivative. The yarn is then passed from a feed roll at 675 yards per minute through a simple weir or fiume bath to a pair of heated rolls operating at 2025 yards per minute surface speed and maintained at 130 C. and thence to a windup package. The bath is composed of an aqueous solution of the alkyl fatty amine derivative finishing agent maintained at 98 C. The draw ratio is 3.0 and the denier of the drawn yarn is 70 (6.7 tex). Filling fabrics woven from the yarn are found to contain flashes and streaks in the filling when the fabrics are dyed with Celanthrene Brilliant Blue 'FFS dye.
The experiment is repeated, employing the draw pin apparatus of Example 1 under the operating conditions described therein. Filling fabrics woven from the yarn are found to be highly uniform when dyed with Celanthrene Brilliant Blue FFS dye, with no streaks or flashes" in the filling.
Example 4 The experiment of Example 1 is repeated, except that the ends of yarn are separated by spacing of 0.25 inch as they pass under the pin (yarn contact are 120) and are converged to spacings of 0.125 inch at the first gulde following the 'draw pin. Operation of the process under these conditions results in the formation of fluff balls and broken filaments, preventing successful drawing.
The experiment is repeated with a separation of the ends by spacings of 0.375 inch at the first guide follow- '8 ing the draw pin,"so that the yarns are diverged as they leave the draw pin. Operation of the process is satisfactory with no flufi balls or broken filaments being observed.
The apparatus and process herein disclosed result in synthetic linear condensation polymer yarns which have surprisingly good uniformity when dyed. They are particularly free from flashes and other types of unevenness. The invention offers as a further advantage improved uniformity of finish together with satisfactory spinning speeds.
It will be apparent that many widely dilferent embodiments of this invention may be made without departing from the spirit and scope thereof, and therefore it is not intended to be limited except as indicated in the appended claims.
I claim:
1. An apparatus for drawing one or more yarns of synthetic linear condensation polymer filaments comprising a rotatable feed roll, a horizontally disposed draw pin, and a draw roll adapted to be rotated at a higher surface speed than the feed roll-so that yarn passing from the feed roll under the draw pin to the draw roll is drawn; means for maintaining a liquid bath in contact with the said draw pin; a stripper pin located above the said draw pin between it and the draw roll and positioned to establish an abrupt angle in the path of the yarn between the draw pin and the draw roll; means including the feed roll and the draw roll for passing the yarn at a high rate of speed in non-converging relation under the draw pin and through the liquid and thence upwardly over the stripper pin whereby the liquid taken up by the yarn from the bath leaves the yarn as a spray as the yarn passes over the stripper pin; and means for collecting the liquid spray.
2. The apparatus of claim 1 which includes a spinneret and means for passing the polymer in molten condition through the spinneret to form a multifilament yarn and for passing the said yarn continuously to said feed roll.
3. The apparatus of claim 1 in which the feed roll and stripper pin are located in a position such that the yarn is fed at an angle between 45 and 90 from the horizontal to the draw pin and leaves the draw pin at an angle between about and from the horizontal, and the contact angle between the yarn and draw pin is from to 175.
4. The apparatus of claim 3 in which the surface of the bath is maintained not more than about one inch above the lower surface of the draw pin.
5. In the process of orienting one or more yarns of synthetic linear condensation polymer filaments by passing the yarn in non-converging relation from a feed roll under a draw pin immersed in a liquid to a draw roll rotating at a higher peripheral speed than the feed roll, whereby the yarn is drawn, the improvement which comprises changing the direction of the yarn abruptly between the draw pin and the draw roll by passing it over but not around a stripping pin whereby liquid entrained by the yarn is removed as a spray; and collecting said spray.
6. The process of claim 5 in which the liquid is maintained at a temperature between about 75 C. and about C.; the entry angle of the yarn to the draw pin is maintained at an angle of about 45 to 90 from the horizontal; and the exit angle of the yarn as it leaves the draw pin is maintained at an angle of about 75 to 85 from the horizontal, the angle of contact between the yarn and draw pin being from about 120 to References Cited in the file of this patent UNITED STATES PATENTS 2,323,383 Dreyfus July 6, 1943 2,388,068 McDermott Oct. 30, 1945 FOREIGN PATENTS 131,333 Australia Feb. 11, 1949 566,016 Belgium Sept. 24, 1958

Claims (1)

1. AN APPARATUS FOR DRAWING ONE OR MORE YARNS OF SYNTHETIC LINEAR CONDENSATION POLYMER FILAMENTS COMPRISING A ROTATABLE FEED ROLL, A HORIZONTALLY DISPOSED DRAW PIN, AND A DRAW ROLL ADAPTED TO BE ROTATED AT A HIGHER SURFACE SPEED THAN THE FEED ROLL SO THAT YARN PASSING FROM THE FEED ROLL UNDER THE DRAW PIN TO THE DRAW ROLL IS DRAWN; MEANS FOR MAINTAINING A LIQUID BATH IN CONTACT WITH THE SAID DRAW PIN; A STRIPPER PIN LOCATED ABOVE THE SAID DRAW PIN BETWEEN IT AND THE DRAW ROLL AND POSITIONED TO ESTABLISH AN ABRUPT ANGLE IN THE PATH OF THE YARN BETWEEN THE DRAW PIN AND DRAW ROLL; MEANS INCLUDING THE FEED ROLL AND THE DRAW ROLL FOR PASSING THE YARN AT A HIGH RATE OF SPEED IN NON-CONVERGING RELATION UNDER THE DRAW PIN AND THROUGH THE LIQUID AND THENCE UPWARDLY OVER THE STRIPPER PIN WHEREBY THE LIQUID TAKEN UP BY THE YARN FROM THE BATH LEAVES THE YARN AS A SPRAY AS THE YARN PASSES OVER THE STRIPPER PIN; AND MEANS FOR COLLECTING THE LIQUID SPRAY.
US66851A 1960-11-02 1960-11-02 Apparatus and process for drawing yarn Expired - Lifetime US3091805A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US66851A US3091805A (en) 1960-11-02 1960-11-02 Apparatus and process for drawing yarn

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US66851A US3091805A (en) 1960-11-02 1960-11-02 Apparatus and process for drawing yarn

Publications (1)

Publication Number Publication Date
US3091805A true US3091805A (en) 1963-06-04

Family

ID=22072118

Family Applications (1)

Application Number Title Priority Date Filing Date
US66851A Expired - Lifetime US3091805A (en) 1960-11-02 1960-11-02 Apparatus and process for drawing yarn

Country Status (1)

Country Link
US (1) US3091805A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3444731A (en) * 1967-01-31 1969-05-20 Du Pont Tension resolver
US3468996A (en) * 1966-03-08 1969-09-23 Du Pont Process for producing composite polyester yarn that bulks at elevated temperatures
US3681826A (en) * 1970-10-05 1972-08-08 Ici Ltd Drawing synthetic thermoplastic yarn
US3715421A (en) * 1970-04-15 1973-02-06 Viscose Suisse Soc D Process for the preparation of polyethylene terephthalate filaments
US4001367A (en) * 1974-03-29 1977-01-04 M & T Chemicals Inc. Method for permanently and uniformly incorporating an additive into an undrawn fiber
US4030880A (en) * 1975-10-09 1977-06-21 E. I. Du Pont De Nemours And Company Process for improving dyeability
US4495126A (en) * 1982-12-02 1985-01-22 The Goodyear Tire & Rubber Company Adhesive activated emulsion to a polyester yarn
US5785997A (en) * 1993-10-22 1998-07-28 Bayer Aktiengesellschaft Continuous process for melt-spinning monofilaments
US20070242381A1 (en) * 2006-03-31 2007-10-18 Kabushiki Kaisha Toshiba Magnetic recording medium and magnetic recording/reproducing device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE566016A (en) * 1957-03-25
US2323383A (en) * 1940-01-06 1943-07-06 Celanese Corp Production of artificial materials
US2388068A (en) * 1944-05-04 1945-10-30 American Viscose Corp Godet

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2323383A (en) * 1940-01-06 1943-07-06 Celanese Corp Production of artificial materials
US2388068A (en) * 1944-05-04 1945-10-30 American Viscose Corp Godet
BE566016A (en) * 1957-03-25

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3468996A (en) * 1966-03-08 1969-09-23 Du Pont Process for producing composite polyester yarn that bulks at elevated temperatures
US3444731A (en) * 1967-01-31 1969-05-20 Du Pont Tension resolver
US3715421A (en) * 1970-04-15 1973-02-06 Viscose Suisse Soc D Process for the preparation of polyethylene terephthalate filaments
US3681826A (en) * 1970-10-05 1972-08-08 Ici Ltd Drawing synthetic thermoplastic yarn
US4001367A (en) * 1974-03-29 1977-01-04 M & T Chemicals Inc. Method for permanently and uniformly incorporating an additive into an undrawn fiber
US4030880A (en) * 1975-10-09 1977-06-21 E. I. Du Pont De Nemours And Company Process for improving dyeability
US4495126A (en) * 1982-12-02 1985-01-22 The Goodyear Tire & Rubber Company Adhesive activated emulsion to a polyester yarn
US5785997A (en) * 1993-10-22 1998-07-28 Bayer Aktiengesellschaft Continuous process for melt-spinning monofilaments
US20070242381A1 (en) * 2006-03-31 2007-10-18 Kabushiki Kaisha Toshiba Magnetic recording medium and magnetic recording/reproducing device

Similar Documents

Publication Publication Date Title
KR100464215B1 (en) Manufacturing method of polytrimethylene terephthalate yarn
US3259681A (en) Polyester filaments
US3002804A (en) Process of melt spinning and stretching filaments by passing them through liquid drag bath
US3452132A (en) Process of steam drawing and annealing polyester yarn
US3988086A (en) Melt spinning apparatus with convergence guide
US4954398A (en) Modified grooved polyester fibers and process for production thereof
US2918346A (en) Process of orienting a dense tow of polymeric ester filaments by two step hot aqueous bath treatments
US3045315A (en) Apparatus for orienting continuous filament yarns
US3091805A (en) Apparatus and process for drawing yarn
US5006057A (en) Modified grooved polyester fibers and spinneret for production thereof
US3936253A (en) Apparatus for melt-spinning synthetic fibers
US3156085A (en) Continuous composite polyester filament yarn
US4842792A (en) Drafting process for preparing a modified polyester fiber
JPS5947726B2 (en) Polyester fiber manufacturing method
US3154609A (en) Production of crimped filaments
US2942325A (en) Process of treating undrawn polyester yarns and filaments
US4045534A (en) Process for melt-spinning synthetic fibers
US3185613A (en) Nodular synthetic organic filaments
FI58358C (en) FOERFARANDE FOER FRAMSTAELLNING AV TEXTURERAT POLYESTERGARN
EP0346641B1 (en) Process for the production of uniform POY filaments
US3057038A (en) Wet spun cellulose triacetate
EP0091549B1 (en) Method for the simultaneous sizing and drafting of a series of continuous thermoplastic yarns with substantially parallel filaments, for use in fabric production
US4228120A (en) Process for nylon 66 yarn having a soft hand
US3388198A (en) Method for producing iridescent filament
US3846532A (en) Continuous spinning and stretching process of the production of polyamide-6 filaments