EP0604131B1 - Verfahren zur Beschichtung eines Kunstharz-Formkörpers - Google Patents
Verfahren zur Beschichtung eines Kunstharz-Formkörpers Download PDFInfo
- Publication number
- EP0604131B1 EP0604131B1 EP93310217A EP93310217A EP0604131B1 EP 0604131 B1 EP0604131 B1 EP 0604131B1 EP 93310217 A EP93310217 A EP 93310217A EP 93310217 A EP93310217 A EP 93310217A EP 0604131 B1 EP0604131 B1 EP 0604131B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- resin
- electroless plating
- acid
- plating film
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000576 coating method Methods 0.000 title claims description 53
- 229920005989 resin Polymers 0.000 title claims description 41
- 239000011347 resin Substances 0.000 title claims description 41
- 239000011248 coating agent Substances 0.000 claims description 43
- 238000007772 electroless plating Methods 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 24
- 238000009503 electrostatic coating Methods 0.000 claims description 16
- 238000005530 etching Methods 0.000 claims description 16
- 229910052759 nickel Inorganic materials 0.000 claims description 16
- -1 polypropylene Polymers 0.000 claims description 15
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 229920006122 polyamide resin Polymers 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- 230000003213 activating effect Effects 0.000 claims description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 229910052763 palladium Inorganic materials 0.000 claims description 5
- 229920001955 polyphenylene ether Polymers 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 4
- 230000001235 sensitizing effect Effects 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000003093 cationic surfactant Substances 0.000 claims description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 2
- 229910017888 Cu—P Inorganic materials 0.000 claims description 2
- 229910018104 Ni-P Inorganic materials 0.000 claims description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 2
- 229910018536 Ni—P Inorganic materials 0.000 claims description 2
- 229910009038 Sn—P Inorganic materials 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 125000000129 anionic group Chemical group 0.000 claims description 2
- 125000002091 cationic group Chemical group 0.000 claims description 2
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 claims description 2
- 235000019253 formic acid Nutrition 0.000 claims description 2
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
- 229910017053 inorganic salt Inorganic materials 0.000 claims description 2
- 229910017604 nitric acid Inorganic materials 0.000 claims description 2
- 239000002736 nonionic surfactant Substances 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 239000002280 amphoteric surfactant Substances 0.000 claims 1
- 239000003945 anionic surfactant Substances 0.000 claims 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 29
- 238000007747 plating Methods 0.000 description 13
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 12
- 238000002791 soaking Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 239000002987 primer (paints) Substances 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 239000011231 conductive filler Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- 229920002292 Nylon 6 Polymers 0.000 description 3
- 230000004913 activation Effects 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- 206010070834 Sensitisation Diseases 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000004299 exfoliation Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 229920005604 random copolymer Polymers 0.000 description 2
- 230000008313 sensitization Effects 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000011135 tin Substances 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000002482 conductive additive Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 229920006038 crystalline resin Polymers 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000007610 electrostatic coating method Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 239000010944 silver (metal) Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/20—Pretreatment of the material to be coated of organic surfaces, e.g. resins
- C23C18/22—Roughening, e.g. by etching
- C23C18/24—Roughening, e.g. by etching using acid aqueous solutions
Definitions
- This invention is concerned with a coating method for a molded resin which is effective for the production of a molded resin having both good coating contact properties and the high conductivity required for electrostatic coating.
- an undercoat which was called a conductive primer was usually used to achieve good contact properties with the top coat and good adhesion by means of electrostatic coating.
- the conductive primer had to contain either a conductive filler or a conductive additive such as a surfactant at the time of coating in order to achieve conductivity.
- conductive fillers include the following: nonmetallic fillers such as carbon powder or graphite metallic fillers such as silver, copper, nickel, tin, zinc, titanium, palladium, aluminum; composite fillers made by plating fine particles of the following, e.g., glass, mica, plastic, carbon, with either copper or silver.
- the paint for the above-mentioned conductive primer was expensive. As the film had to be very thick in order to achieve a satisfactory conductivity for the electrostatic coating, the cost for the complete process was very high. As automatic coating by an electrostatic coating apparatus was difficult to implement, the process had to be done by hand, which caused an increase in cost.
- a molded product that was conductive could be made by molding a mixture of conductive filler and resin.
- a very large amount of filler was required; this resulted in a poor appearance of the coating.
- the conductive filler was expensive, the cost was high.
- JP-A-4225869 discloses a method for coating a molded resin comprising the steps of forming an electroless plating film of copper, nickel, tin or cobalt on the surface of a molded resin and applying an electrostatic coating material directly onto the electroless plating film. There is no mention of the surface resistance of the electrolessly plated film.
- This invention provides a coating method for a molded resin with none of the above-mentioned problems which conventional techniques had and that is effective for achieving the following, e.g., satisfactory adhesion of the coating material, contact properties; inexpensive production; good coating appearance.
- the present invention provides a method for coating a molded resin comprising the steps of forming at least one electroless plating film on the surface of a molded resin wherein said film has a surface resistance of at least 3 but not more than 4 x 10 7 ⁇ cm; and applying at least one electrostatic coating material directly onto said electroless plating film.
- the present invention further provides a method for coating a molded resin, without first applying a conductive primer, comprising the steps of etching the surface of said resin; sensitizing and activating said surface; forming at least one electroless plating film on said surface wherein the surface resistance of said film is at least 3 but not more than 4 x 10 7 ⁇ cm; and applying at least one electrostatic coating material directly onto said electroless plating film.
- the coating method of this invention is suitable for any type of molded resin.
- the method is especially suitable for a molded resin containing a polyamide resin.
- a resin composition chiefly containing a polyamide resin and a polypropylene resin is also preferred.
- Any conventional polyphenylene ether can be used. Examples include the following: poly(2,6-dimethyl-1,4-phenylene) ether, poly(2,6-diethyl-1,4-phenylene) ether, poly(2-methyl-6-ethyl-1,4-phenylene) ether, poly(2-methyl-6-propyl-1,4-phenylene) ether, poly(2,6-dipropyl-1,4-phenylene) ether, poly(2-ethyl-6-propyl-1,4-phenylene) ether, and copolymers of styrene and the above mentioned polyphenylene ethers.
- a conventional polyamide can be used for this case; examples include the following: polycapramide (nylon 6), polyhexamethylene adipamide (nylon 66), polyhexamethylene sebacamide (nylon 6 10), polyundecanamide (nylon 11), polydecanamide (nylon 12), amorphous nylon, their copolymers.
- polypropylene resins include the following: isotactic propylene monomers that show crystallinity, ethylene/propylene random copolymer consisting of either a copolymer made of an ethylene/ethylene/propylene random copolymer containing minimal amounts of the ethylene unit, or a homopolymer made of a propylene monomer and comparatively large amounts of the ethylene unit. Besides a crystalline resin, an amorphous polypropylene may be suitable. The type of polypropylene is not specifically restricted.
- the molded resin is etched after being washed in the coating method of this invention.
- the following mineral acids e.g., hydrochloric acid, sulfuric acid, phosphoric acid, nitric acid, chromic acid
- Examples of organic acids include the following: organic carboxylic acids such as formic acid, acetic acid, or citric acid.
- hydrochloric acid containing 10-400 mL/L (36% HCL) is preferable.
- the resin surface is dissolved with the mineral acid, which results in formation of projections and indentations on the resin that may be brought into contact with the electroless plating film (coated) at the molded resin surface.
- concentrations are desirable, e.g., 0.01-50 g/L for the cationic surfactant; 0.01-50 g/L for the cationic surfactant + 0.01-50 g/L for the nonionic surfactant.
- a suitable surface roughness for good contact with an electroless plating film can be achieved by soaking in an etching solution at 10-60°C for 1-30 min.
- the etching solution is allowed to contain an inorganic salt to promote the effects of the surfactants.
- concentration is preferably in a range of 1-1000 gL.
- the surface roughness suitable for providing an electroless plating film (coating) with good adhesion is carried out by dipping in this etching solution at 10-60°C for 1-30 min.
- the material is sensitized and activated after etching.
- the following methods which are usually used for plating plastics e.g., a catalyst-accelerator method, a sensitizer-activator method, soaking in a palladium solution-reduction solution which is used for either a polyamide resin or a through-hole substrate, can be used.
- Satisfactory conductivity can be achieved by sensitization and activation, however, electroless plating is done to improve the conductivity.
- the following e.g., Ni-P, Ni-Co-P, Ni-Zn-P, Ni-Sn-P, Ni-Pd-P, Ni-Cu-P, Ni-B, Cu, can be used for electroless plating.
- Either an alkali, neutral or an acid solution can be used.
- the following total metal concentration in the electroless nickel plating solution is desirable, e.g., 0.1-10 g/L, especially 0.5-5 g/L.
- An alkali solution is preferable.
- the material is desirably soaked in the electroless nickel plating solution at 20-90°C, preferably at 30-50°C, for 10 sec to 20 min, preferably for 10 sec to 10 min.
- the molded product in the above-mentioned process has a surface with high conductivity.
- a metal having a low electrical resistance can be adhered to the electroless plated film.
- the following metals e.g., Ni, Cu, Pd, Pt, Au, Ag, can be used. Either electroless plating deposition or substitution deposition may be used.
- a molded resin having a surface with the improved conductivity can be made by the above-mentioned process.
- the molded resin treated by electroless plating in the above-mentioned process can be either naturally dried at normal temperature or dried by heating after electroless plating at 50-150°C for 3 min to 20 h.
- electrostatic coating with either a middle coating material or a top coating material can be done without applying any conductive primer for coating. Any top coating material can be used in this case.
- a suitable coating material such as a melamine crosslinking polyester polyol resin coat, or an acrylic urethane coat, can be applied.
- test sample made by molding GTX6006 base material, brand: made by Nippon G.E. Plastic K.K., a resin composition containing both polyphenylene ether resin and polyamide resin was used for both Application Examples 1 and 2.
- test sample was etched with the following etching solution at 30°C for 10 min.
- the sample was then soaked at normal temperature for 1 min in 35% hydrochloric acid (50 mL/L), then washed with water, then sensitized by soaking at 30°C for 3 min in the following sensitizing solution.
- an electroless nickel plated film was made by soaking in an electroless nickel plating solution at 40°C for the specific time shown in Table I (10, 20, 30 sec).
- the treated sample was dried at 120°C for 10 min with hot air.
- the surface resistance of the test sample was measured by JIS K6911, "The Conventional Test Method for Thermosetting Plastic". After electroless plating, the test sample was repeatedly baked at 160°C in a hot-air oven to measure the surface resistance in each baking process. The results are shown in Table I.
- Haiepiko [transliteration] #100 (brand: made by Nippon Yushi K.K., middle coating material) was applied as a coating material using electrostatic coating, then left for 10 min, then baked for 30 min at 140°C in a hot-air oven, then removed from the oven, and left at normal temperature for 30 min.
- Neoamirak [transliteration] brand: made by Kansai Paint K.K., top coating material was applied for coating by the electrostatic coating, then left for 10 min, then baked at 140°C for 30 min, then removed from the oven, then left at normal temperature for 24 h; the following evaluation was then done.
- Crosshatch test 100 crosshatches, 1 mm [x 1 mm]) based on JIS K5400, was used for tape exfoliation. The numbers of residual coated film out of 100 crosshatches were counted.
- the appearance of the coated film surface was evaluated by visual observation.
- the cross section of the coated film was observed with an electron microscope to measure the film thickness.
- test results are shown in Table I. Time (seconds) required for soaking in the electroless nickel plating solution Surface resistance ( ⁇ .cm) First time Baked once Baked twice Primary contact property Secondary contact property Coating appearance Coated film thickness ( ⁇ m) 10 4x10 7 4x10 7 4x10 7 100 100 Satisfactory 51 20 7x10 5 6x10 5 6x10 5 100 100 Satisfactory 65 30 130 147 153 100 100 Satisfactory 70
- Electroless plating solution CP-CU 305 (brand: Kizai K.K.)
- the product test sample was dried at 120°C for 10 min. After washing with water, the sample was activated with the following activating solution, which was done in Application Example 1.
- the sample was dried for 10 min at 120°C.
- the surface resistance of the test sample was measured by JIS K6911, "Conventional Test Method for Thermoset Plastics".
- the test sample was repeatedly baked in a hot-air oven at 160°C after electroless plating, then the surface resistance was measured each time the sample was baked. The results are shown in Table III.
- Haiepiko #100 (brand: made by Nippon Yushi K.K., middle coating material) was applied as a coating by the electrostatic coating method, then left for 10 min, then baked for 30 min at 140°C in a hot-air oven, then taken out, then left at normal temperature for 30 min.
- Neoamirakku brand: made by Kansai Paint K.K., top coating, material
- a crosshatch (100 crosshatch, 1 mm square) based on JIS K5400, was done for tape exfoliation, and the residual coated film out of 100 crosshatch was counted.
- the coated surface appearance was evaluated by visual observation.
- a ground is required for the specific electric potential between the material to be coated and the coating material in the case of electrostatic coating.
- a conductive coating material was sprayed on the back surface of the product to form a conductive ground region.
- electroless plated films can be formed on both the front and back surfaces of the product by electroless plating, the ground can be connected to any desired location on the back surface, which means no special treatment is required.
- the coating material could not be applied to the entire surface of the resin using the conductive primer coating method; this resulted in uneven coating.
- an even film can be formed and even coating can be achieved using this invention's electroless plating method.
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemically Coating (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Claims (10)
- Verfahren zur Beschichtung eines Kunstharz-Formkörpers, bei welchem Verfahren man:wenigstens eine außenstromlose Plattierschicht auf der Oberfläche eines Kunstharz-Formkörpers bildet, wobei die Schicht einen Oberflächenwiderstand von wenigstens 3 aber nicht mehr als 4 x 107Ω x cm hat; undman wenigstens ein elektrostatisches Beschichtungsmaterial direkt auf die außenstromlose Plattierschicht appliziert.
- Verfahren zur Beschichtung eines Kunstharz-Formkörpers ohne Applikation eines leitfähigen Primers, bei welchem man:die Oberfläche des Kunstharzes ätzt;die Oberfläche sensibilisiert und aktiviert;wenigstens eine außenstromlose Plattierschicht auf der Oberfläche bildet, wobei der Oberflächenwiderstand der Schicht wenigstens 3 aber nicht mehr als 4 x 107 Ω x cm ist; undman wenigstens ein elektrostatisches Beschichtungsmaterial direkt auf die außenstromlose Plattierschicht appliziert.
- Verfahren nach Anspruch 1 der 2, dadurch gekennzeichnet, daß der Kunstharz-Formkörper ein Polyamidharz aufweist in Kombination mit entweder einem Polyphenylenetherharz oder einem Polypropylenharz.
- Verfahren nach Anspruch 2, dadurch gekennzeichnet, daß der Ätzschritt durch Waschen des Harzes mit einer Ätzlösung ausgeführt wird, welche eine Säure aufweist, ausgewählt aus der Gruppe aufweisend Salzsäure, Schwefelsäure, Phosphorsäure, Salpetersäure, Chromsäure, Ameisensäure, Essigsäure und Zitronensäure.
- Verfahren nach Anspruch 4, dadurch gekennzeichnet, daß die Ätzlösung weiterhin aufweist, ein kationisches, nichtionisches, anionisches oder amphotheres oberflächenaktives Mittel und/oder ein anorganisches Salz.
- Verfahren nach Anspruch 4 oder 5, dadurch gekennzeichnet, daß man das Ätzen bei zwischen 100 bis 60°C für 1 bis 30 Min. ausführt.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die außenstromlose Plattierschicht ausgewählt ist, aus der Gruppe aufweisend Ni-P, Ni-Co-P, Ni-Zn-P, Ni-Sn-P, Ni-Pd-P, Ni-Cu-P, Ni-B und Cu.
- Verfahren nach Anspruch 7, bei welchem man eine zweite außenstromlose Plattierschicht appliziert, aus einem Metall, welches einen niedrigen elektrischen Widerstand hat, bevor man die elektrostatische Beschichtung appliziert.
- Verfahren gemäß Anspruch 8, dadurch gekennzeichnet, daß das Metall ausgewählt ist aus der Gruppe aufweisend Ni, Cu, Pd, Pt, Au und Ag.
- Elektrostatisch beschichteter Kunstharz-Formkörper aufweisend:eine geätzte Kunstharzoberfläche;wenigstens eine außenstromlose Plattierschicht, die mit der Oberfläche verbunden ist, wobei der Oberflächenwiderstand der Schicht wenigstens 3 aber nicht mehr als 4 x 107 Ω x cm ist; undwenigstens 1 elektrostatisches Beschichtungsmaterial, das direkt auf die außenstromlose Plattierschicht appliziert ist.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35743092A JPH06192842A (ja) | 1992-12-24 | 1992-12-24 | 樹脂成形品の塗装方法 |
JP35743092 | 1992-12-24 | ||
JP357430/92 | 1992-12-24 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0604131A2 EP0604131A2 (de) | 1994-06-29 |
EP0604131A3 EP0604131A3 (en) | 1995-12-13 |
EP0604131B1 true EP0604131B1 (de) | 2000-05-24 |
Family
ID=18454086
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93310217A Expired - Lifetime EP0604131B1 (de) | 1992-12-24 | 1993-12-17 | Verfahren zur Beschichtung eines Kunstharz-Formkörpers |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0604131B1 (de) |
JP (1) | JPH06192842A (de) |
DE (1) | DE69328715T2 (de) |
ES (1) | ES2146220T3 (de) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000015695A1 (en) * | 1998-09-14 | 2000-03-23 | H.B. Fuller Licensing & Financing, Inc. | Primer composition and method of use thereof |
DE10053681B4 (de) * | 2000-10-28 | 2004-08-26 | W.L. Gore & Associates Gmbh | Gehäuse mit mindestens einem EMI abschirmender Kunststoffkörper bzw. Be- und Entlüftungselement und Verfahren zur Herstellung eines solchen Kunststoffkörpers |
JP4593036B2 (ja) * | 2001-09-11 | 2010-12-08 | ダイセルポリマー株式会社 | メッキ樹脂成形体 |
JP2006152337A (ja) * | 2004-11-26 | 2006-06-15 | Okuno Chem Ind Co Ltd | 樹脂成形体に対するエッチング処理用組成物 |
JP4801362B2 (ja) * | 2005-03-25 | 2011-10-26 | ダイセル化学工業株式会社 | めっき樹脂成形体の製造方法 |
JP4617445B2 (ja) * | 2005-04-22 | 2011-01-26 | 奥野製薬工業株式会社 | 樹脂成形体へのめっき方法 |
KR100856687B1 (ko) * | 2007-11-29 | 2008-09-04 | 동진P&I산업(주) | 유전체로 사용한 소재에 전도체 물질을 형성하는 무전해도금방법 |
KR101258145B1 (ko) * | 2013-01-23 | 2013-04-26 | 이도연 | 합성수지의 도금방법 |
KR101608220B1 (ko) * | 2014-01-20 | 2016-04-01 | 주식회사 부광피엘 | 합성수지제품 도금 방법 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04225869A (ja) * | 1990-12-26 | 1992-08-14 | Art Kogyo Kk | 無電解メッキプラスチック成形品の静電塗装方法 |
EP0604132A2 (de) * | 1992-12-24 | 1994-06-29 | Ge Plastics Japan Limited | Beschichtung eines Harzformproduktes |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4349421A (en) * | 1979-09-17 | 1982-09-14 | Allied Corporation | Preparation of metal plated polyamide thermoplastic articles having mirror-like metal finish |
US4552626A (en) * | 1984-11-19 | 1985-11-12 | Michael Landney, Jr. | Metal plating of polyamide thermoplastics |
JPH0723537B2 (ja) * | 1986-12-12 | 1995-03-15 | 三菱瓦斯化学株式会社 | ポリアミド樹脂のメツキ方法 |
JPH0238578A (ja) * | 1988-07-27 | 1990-02-07 | Kizai Kk | ポリフェニレンエーテル/ポリアミドアロイ樹脂成形品の表面処理方法 |
-
1992
- 1992-12-24 JP JP35743092A patent/JPH06192842A/ja active Pending
-
1993
- 1993-12-17 ES ES93310217T patent/ES2146220T3/es not_active Expired - Lifetime
- 1993-12-17 EP EP93310217A patent/EP0604131B1/de not_active Expired - Lifetime
- 1993-12-17 DE DE1993628715 patent/DE69328715T2/de not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04225869A (ja) * | 1990-12-26 | 1992-08-14 | Art Kogyo Kk | 無電解メッキプラスチック成形品の静電塗装方法 |
EP0604132A2 (de) * | 1992-12-24 | 1994-06-29 | Ge Plastics Japan Limited | Beschichtung eines Harzformproduktes |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 16, no. 57 (C - 1011) 15 December 1992 (1992-12-15) * |
Also Published As
Publication number | Publication date |
---|---|
ES2146220T3 (es) | 2000-08-01 |
EP0604131A2 (de) | 1994-06-29 |
DE69328715D1 (de) | 2000-06-29 |
DE69328715T2 (de) | 2000-11-30 |
JPH06192842A (ja) | 1994-07-12 |
EP0604131A3 (en) | 1995-12-13 |
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