EP0602190A1 - Heizkörper für einen laufenden faden - Google Patents
Heizkörper für einen laufenden fadenInfo
- Publication number
- EP0602190A1 EP0602190A1 EP93903163A EP93903163A EP0602190A1 EP 0602190 A1 EP0602190 A1 EP 0602190A1 EP 93903163 A EP93903163 A EP 93903163A EP 93903163 A EP93903163 A EP 93903163A EP 0602190 A1 EP0602190 A1 EP 0602190A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thread
- heating
- heating tube
- rings
- radiator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
Definitions
- the invention relates to a radiator for heating a running thermoplastic thread according to the preamble of claim 1.
- Such a radiator is known from EP 412 429 (IP-1720). It has the disadvantage that the curvature of the thread path is fixed and at the same time determines the distance of the thread from the heated surface.
- Such a radiator finds e.g. Use on a false twist crimping machine.
- Radiators for heating running thermoplastic threads (chemical threads) false twist crimping machines generally have elongated rails which are heated to a certain temperature and over which the thread is guided.
- a heated tube is described in DE-AS 13 03 384, which is wrapped in a steep helix by the thread.
- the tube is provided with a bead at the end of the thread to prevent movement in the circumferential direction.
- thermoplastic material for the thread is particularly suitable as the thermoplastic material for the thread, but without being restricted to these materials. It is an object of the invention to provide a thread heating device which is simple to assemble and which makes it possible to change the curvature of the thread path within wide limits and for each thread path and at all points of the thread path a distance to the thread which is independent of the selected curvature Ensure surface.
- the steepness of the helix with which the thread runs over the rings of the tube, and thus the curvature of the thread path can be selected in the circumferential direction by adjusting the thread guides provided at the entrance and exit of the thread path.
- the curvature of the thread path has a decisive influence on the heat transfer in the described and otherwise known radiators, this is not the case with the invention.
- the heat transfer is based exclusively on the temperature of the tube and the height of the rings above the tube.
- the steepness of the helix i.e. H.
- the curvature and wrap angle of the thread path can be selected without influencing the heat transfer in such a way that the thread runs smoothly and stably and that - in the case of false twist crimping machines - the thread introduced into the thread also unhindered in the area of the thread length exposed to the heating element can reproduce.
- the thread temperature depends not only on the height of the rings (see above) but also on the Temperature and the length of the pipe.
- the length and the wrap angle are not interdependent. The length can therefore be selected so that the tube can be moved in a temperature range which corresponds to the self-cleaning temperature of the heated surface, that is to say is above 300.degree.
- a thread guide is arranged upstream and downstream of the heating tube according to this invention. Both thread guides are offset from one another in the circumferential direction of the heating tube, so that the thread is guided over the heating tube in a steep helical line.
- the heating tube is preferably straight. A curvature is not necessary, since the curvature of the thread line can be predetermined by adjusting the thread guides - as already described.
- the heating pipe is heated from the inside. This can be done by virtue of the fact that an electrical resistance heater is provided in the interior of the heating tube and extends at least over part of the length of the heating tube. It is also possible to intensify the heating in certain areas, e.g. B. in the entrance area, along the length of the heating tube to provide several independently activated and controllable resistance heaters. You can then regulate different temperatures over the length of the heating tube.
- the thread runs over the heating tube and the rings at a very acute angle - to the surface line of the heating tube.
- the total wrap angle of the thread - based on the circumference of the heating tube and the length of the heating tube - is relatively small. It is preferably less than 180 °. Therefore, the heating tube is in any case the section of a section Cylinders.
- the design as a circular cylinder has the advantage that the thread rests on the outer surfaces of the rings over its entire contact length with the same contact parameters, in particular the same screw angle.
- the heating tube can be of any design.
- a symmetrical design of the heating tube cylinder, in particular a circular cylindrical configuration of the heating tube cylinder, is expedient if particular importance is attached to a uniform heat distribution over the circumference and / or length of the heating tube.
- the rings extend over the area of the heating tube circumference which is adjacent to the thread running line. So you do not have to extend over the entire circumference of the heating tube and are therefore referred to in the context of this application as "ring segments".
- the possibility of good heat insulation of the heating tube arises if the rings only extend over the partial circumference of the heating tube on which the thread lies.
- the heating tube can be covered with an insulating layer on the flat side facing away.
- the partial circumference over which the rings extend can also be reduced in that successive rings are offset from one another in the sense of the thread running, that is to say are offset helically in the sense of the thread line. A certain circumferential extent of the rings is advisable in any case so that the pitch of the thread line can be preset in the desired range.
- the radiator according to the invention is particularly advantageous to operate at temperatures in the Self-cleaning area. This is understood to mean that the temperature is so high that polymer residues which stick to the heating element or the webs during the heat treatment of the thermoplastic threads disintegrate and oxidize. At most, easy mechanical cleaning is then necessary.
- the temperatures for polyester and nylon are over 300 ° and can also be 800 °. The temperature limit at which damage occurs depends on the type of polymer, the thickness of the threads, but also on the length of the radiator, the chosen helix and the other parameters of the heating process.
- the rings according to this invention can each lie in a normal plane of the heating tube. These are rings in the strict sense of the word.
- the rings can also be inclined with respect to the circumferential direction.
- the inclined rings can lie in a family of parallel planes.
- the inclination of the rings relative to the curved helical thread run can be selected so that the thread overflows the outer surface of the rings as short a distance as possible; This means: The inclination of the rings should be chosen so that it is opposite to the inclination of the thread run and that the thread hits each ring at an angle of 90 ° or an angle that deviates only slightly from it.
- the slope is preferably selected in opposition to the slope of the thread course, both based on a surface line of the heating tube. It is hereby achieved that the thread touches the ring as short as possible.
- the helical or helical line Web - also called a spiral - can, for. B. in the form of a helical wire on the circular cylindrical heating tube and replaced when worn.
- the exchange of the wire support is easy to accomplish, as is cleaning, if it is spring wire, which rests on the heating tube due to its resilient contraction and which widens in the longitudinal direction by compression so that the wire is pulled off the tube can.
- the webs over which the thread runs are formed by recesses which are introduced into the heating surface of the heating tube and between which a web remains in the axial direction, which extends circumferentially or inclined to it.
- These recesses can extend in the circumferential direction and over the entire circumference and appear in this case as grooves.
- they can also extend over a partial circumference of the heating tube, specifically over the partial circumference provided for the helical line of the thread run.
- the successive grooves are preferably also offset in the sense of the helix.
- the rings can be arranged in a normal plane or lie in a family of inclined and mutually parallel planes or on a screw line of the heating tube. In this case, what was said above applies to the direction of the helix.
- webs are also provided for other radiators according to the preamble of claims 4, 5 and are equally cheap, provided the heating surface itself is curved in the direction of the thread.
- the ring height or depth of the recess is between 0.1 mm and 5 mm, preferably between 0.5 mm and 3 mm.
- the lower limit is determined by the radius of the heating pipe and the steepness of the helix in which the thread is guided or the curvature of the heating surface, as well as by the distance between the successive rings / webs and must be chosen so that the thread does not touch the heating surface itself.
- the wear of the thread-guiding surfaces plays a very important role in the quality of the product.
- a relative rotation between the ring and the heating tube or between the sleeve and the heating tube is of course only possible if the heating tube is circular-cylindrical. However, this is not necessary if the primary concern is the interchangeability of worn rings.
- the rings can be designed as separate components and threaded onto the heating tube.
- the inner diameter of the rings is substantially equal to the outer diameter of the heating tube, so that there is good heat-conducting contact between the heating surface and the ring.
- each ring is pressed against the heating tube by a resilient bracket. This resilient bracket is supported on the one hand on the side walls of the slot and with its central region on the heating tube.
- the height relative to the heating surface is chosen between 0.1 mm and 5 mm, preferably between 0.5 mm and 3 mm.
- the lower limit is also determined here by the radius of the heating tube and the steepness of the screw line in which the thread is guided or the curvature of the heating surface, as well as by the distance between the successive rings / webs and must be chosen in this way that the thread does not touch the heating surface itself.
- the partial circumference of the heating tube which is provided for the yarn path is covered with a sheet (sleeve) which is closely matched to the surface shape of the heating tube and in close heat-conducting contact with the surface of the heating tube stands.
- a sheet which is closely matched to the surface shape of the heating tube and in close heat-conducting contact with the surface of the heating tube stands.
- the sleeve can also be designed as a tube with a thin wall.
- the inner cross section of the sleeve is closely matched to the outer cross section of the heating tube, but is preferably adapted to be rotatable.
- the heating tube is circular-cylindrical
- the sleeve is advantageously also designed as a circular-cylindrical tube, since this ensures the rotating guide of the sleeve.
- Rings having the shape described above are formed on the outer jacket of the cuff.
- the cuff is preferably made of a thin sheet. The rings can be formed in that the sleeve is compressed in several normal planes in such a way that an annular bulge arises outwards.
- a sleeve or cage is placed on the heating tube, which is provided with a substantially smooth surface, the inside diameter of which corresponds to the outside diameter of the heating tube and the jacket of which is penetrated by recesses of the same shape which are axially lined up in rows. Rows of uniform recesses are preferably diametrically opposite one another in the cuff, with rows of recesses of other shapes preferably lying next to these rows of recesses. The lines may run parallel to the axis.
- the sleeve is a sheet metal, into which several recesses are axially cut. These recesses are designed so that a web remains between axially adjacent recesses, which extends in the circumferential direction.
- the webs do not have to lie in a normal plane of the heating tube, but can be inclined in relation to a normal plane.
- a low ring height is not only possible but is also advantageous for making the temperature transfer more uniform and for controlling the temperature transfer to the thread. For this reason, it is also particularly advantageous to choose the sheet thickness between 0.1 mm and 5 mm, preferably between 0.5 mm and 3 mm. Reference is made to the limitations specified above.
- the embodiment according to claim 6 allows the distance of the rings to vary over the length of the heating tube, which will be discussed later.
- the design according to claim 15 is proposed.
- the sleeve is broken down into individual axial sections which, in an advantageous embodiment, can be pushed into one another telescopically. Each section has a ring on its outer circumference. By making the sections more or the distance between the rings can be varied.
- a thread guide is arranged at the entrance of the heating tube and at the exit of the heating tube.
- the two thread guides are offset from one another in the circumferential direction of the heating tube, so that the thread is guided over the rings in a steep screw line.
- the steepness of this helical line and the radius of the outer surface of the rings determine the curvature of the thread path.
- the curvature of the thread run is in turn decisive for the stability of the thread run.
- the thread guides and the heating tube can be adjusted and positioned relative to one another in the circumferential direction of the heating tube.
- a thread guide is provided for each thread run at the entrance and at the exit.
- the thread guide on one side e.g. B. at the outlet of the heating tube, are close together and essentially on the radial plane of the insertion slot.
- the two thread guides on the other side in this case at the entrance of the heating tube, have a large distance in the operating position symmetrically to the radial plane of the insertion slot.
- each thread can therefore be inserted in the radial plane of the insertion slot in the thread guide at the entrance and at the exit of the heating tube. Then one of the two thread guides is adjusted in the circumferential direction and the thread is thereby brought into its operating thread run. Both threads can be attached one after the other in this way in any order.
- thermoplastic threads in which the temperature of the heating surface is substantially above the target temperature to which the thread is to be heated, there is a particular problem in at least reaching the target temperature, but not exceeding it.
- the temperature of the heating surface and the thread speed can be adjusted as parameters.
- the contact length of the thread guide is adjustable. In this way, the heating action can also be optimally adjusted to the thread speed desired and the thread diameter (titer). For execution, it is advisable to design the radiator and thread guide so that the thread guides are interchangeable.
- the radiator can e.g. B. especially have the shape of a tube. A plurality of webs / ring segments which widen in the circumferential direction are therefore provided on the circumference of the heating tube. These bridges can be successively offset on the circumference. be arranged. It is thereby achieved that the thread which wraps around the tube in a screw-like manner successively touches the webs in regions in which the webs have essentially the same contact length.
- a further setting parameter is provided, by means of which the heat transfer to the thread and thus the target temperature of the thread can be influenced.
- These are the ratio of the contact length / non-contact length of the thread run along the heating surface (claims 19, 20) and the height of the rings / webs above the heating surface and the depth of the recesses through which the rings or webs are formed. be det (claims 21, 22).
- the contact ratio and / or the height of the rings / webs changes over the circumference of the heating tube or the width of the heating surface transversely to the thread path.
- the ring segments / webs therefore have a working width transverse to the thread running direction of the multiple thread diameter.
- the contact length (contact length) of the ring segments / webs in the thread running direction over the working width is different, and the thread running can be adjusted relative to the working width of the ring segments / webs.
- the thread path can be laid relative to the circumference of the heating tube or the rings / webs attached to it or the sleeves resting thereon.
- the input and output thread guides can be adjusted synchronously in the circumferential direction in all embodiments of the invention.
- This relative adjustment can be done by hand.
- the height and the width can change continuously or step by step.
- Transversely shaped recesses lying transversely to the thread path in the cuff lie next to each other, that the ring segments / webs each have a constant radius / constant height, or that the width and / or the height of the ring segments / webs are only for one of the Thread heating zones changes, or that the width and / or height of the ring segments / webs changes differently for different thread heating zones.
- the ring segments / webs each have a constant radius / constant height, or that the width and / or the height of the ring segments / webs are only for one of the Thread heating zones changes, or that the width and / or height of the ring segments / webs changes differently for different thread heating zones.
- the effective thread temperature and thus also the target temperature is of particular influence on the quality of the thread in the false twist curling process.
- the thread tension which is measured behind the friction false twister, was discovered as an important indicator for this quality. It is therefore also possible to regulate the thread tension, and in particular the thread tension, which is measured continuously between the friction false twister and the subsequent delivery mechanism by relative adjustment of the thread path on the circumference of the heating tube such that the deviation between the measured value and the The nominal value of the thread tension does not exceed a certain tolerance size (claim 27).
- the area of the tube length in which it is essentially a matter of reaching the target temperature over the entire cross section of the thread is referred to in this application as the end section.
- the section of the pipe length that is primarily concerned with heat transfer is referred to as the control section.
- the contact ratio in the end section is significantly smaller or the ring height in the end section is many times greater than the corresponding values of the control section.
- the special feature is that the thread in the entrance area of the heater has little or no contact with thread guides, since the thread guides are arranged there only at a great distance.
- the input area is preferably equipped with only one input thread guide and one output thread guide.
- the input thread guide remains cold.
- the thread guide has no thermal contact with the heating surface.
- the thread guide remains essentially cold, so that thermoplastic material can separate out.
- the thread guide on the output side should have self-cleaning properties. It is therefore preferably connected directly to the heating surface and lies at the beginning of the so-called "control section".
- the control section is the section in which the thread receives its target temperature. It connects to the input section of the radiator.
- Several thread guides are arranged in the control section. These thread guides have the same or - as shown by the above-mentioned EP-A2 0 412 429 - variable distances.
- the use of the thread guide in the control section ensures that the thread is guided at a precisely defined distance from the heating surface.
- the heating element be given a gradation between the input section and the control section such that the distance of the heating surface in the input section from the thread path is a multiple of the distance that the thread path has in the control section from the heating surface.
- This arrangement of the thread guides ensures that the thread guides are only arranged in the zone in which the temperature of the thread reached on one side and the heater temperature on the other side ensure self-cleaning.
- this control zone there is an exact temperature control of the radiator, preferably by regulation. Due to the precise guidance of the thread, relative to the Radiator, it is ensured here that the thread assumes the specified target temperature. Precise guidance of the thread is dispensed with in the entrance section. Use is made of the knowledge that the thread is heated in the input section with large temperature gradients between the heating element and the thread, and therefore precise temperature control of the thread is neither desired nor possible.
- the heating of the thread in the control area has the effect that the outer layers of the thread first assume the desired temperature. However, uniform heating of the thread over its entire cross-section is required. This goal is achieved in that an end section is arranged after the control section, in which thread guide is in turn arranged at a great distance or no thread guide is arranged. In order to avoid that the thread comes into contact with the heating surface of the radiator, the distance between the thread path and the heating surface should preferably be a multiple of the distance between the thread path and the heating surface in the control area. This arrangement of the end section ensures that heat losses are prevented with only slight heat transfer and that the heat supplied in the control section is uniformly distributed over the entire thread cross-section.
- the end section is in any case shorter than the input section.
- the length of the end section is preferably limits to 300 mm and should preferably be shorter.
- an essential area of application for a radiator according to this invention is in the false twist crimping process and in particular in the false twist crimping process for the stretch texturing of thermoplastic threads, in particular polyester and nylon.
- an undrawn or pre-oriented (POY) yarn is presented as a delivery spool and drawn off by the delivery plant.
- the thread is then passed through the radiator and then over a cooling rail and then through a friction false twister.
- the thread is drawn out of the friction false twister by a delivery plant and then wound up. There may be another radiator and another supply plant before winding up.
- the friction false twister the thread receives a thread by the action of friction in the circumferential direction, which thread runs back from the friction false twister to the heating element and is dissolved again in the friction false twister (claim 31).
- the thread can run through the heating element according to the invention at a thread speed of 1000 meters per minute and more, without friction problems or overheating problems occurring.
- the versions with attached rings or sleeves also offer the option of rotating the thread heating zones under the running thread at certain intervals in order to achieve regular self-cleaning of the thread heating zones.
- Figure 1 is a plan view of a ring for a radiator according to Figure 3;
- FIG 3 shows the side view of an embodiment of the radiator according to the invention
- FIG. 11 shows the perspective side view and the axial section of an embodiment with web heights which change in the circumferential direction
- Fig. 18 top and side views of radiators with changing web height and two thread runs
- FIG. 19 side view of a radiator with attached sleeve and rings
- FIG. 20 side view of a radiator with sleeve and two thread runs
- FIG. 24 shows a schematic representation of a false twist crimping machine with thread tension measurement and temperature measurement of the thread.
- All the radiators shown are designed as a tube 1, hereinafter referred to as a heating tube.
- the heating tube is circular cylindrical and straight.
- the tube can be designed as a rotating body, rotating body section or rotating body segment in order to achieve a thread run along a helix line, as described later.
- the heating tube 1 carries one or more heating resistors 6 running parallel to one another.
- the resistance heater is designed as a cartridge and extends over the entire length of the heating element.
- the heating resistors in the example shown extend over the entire length of the heating tube.
- the heating tube 1 consists of a highly thermally conductive metal, such as steel or preferably a copper-aluminum alloy.
- the electrical supply lines are designated by 6a. It should be mentioned that the radiator shown is enclosed in practice in an insulating cage which has a radial slot for thread insertion and which forms a circumferential gap with respect to the heating tube. The thread is guided in this circumferential gap. A large number of webs are attached to the heating tube 1.
- the webs are designed as ring segments in the area of the thread run, also referred to as rings.
- the circumference of the ring segments can be crowned. It points outwards from thread-friendly, wear-free properties, i. H. , it exerts a negligible friction on the overflowing thread.
- the circumference of the rings serves to guide the thread 7, which is guided by an input thread guide 8 and an output thread guide 9 over the circumferential surfaces of the ring segments.
- the input thread guide is offset in relation to the output thread guide 9 in the circumferential direction of the heating tube. That is, the thread 7 wraps around the heating tube in a spiral line or helix, the slope of which depends on the circumferential offset of the thread guides 8 and 9 to one another.
- This helix has a curvature which is dependent on the radius of the rings, the length of the heating tube or axial distance of the thread guides 8, 9 and the circumferential offset of the thread guides 8, 9. These sizes are chosen so that the radius of curvature of the thread line between 5 and 25 mm, preferably between 10 and 25 mm. However, it should be particularly emphasized that in no case the thread the heating surface, i. i.e., touched the jacket of the heating tube. The diameter of the tube, the height of the rings above the jacket of the heating tube and the pitch of the helix in which the thread is to be selected accordingly. At least one of the thread guides is movable relative to the other about the axis of the heating tube 1, preferably pivotable, so that the thread path over the disks 2 can be changed by changing the pitch of the helix formed by the thread 7.
- the ring segments can extend as rings to the entire circumference of the heating tube. You can then use the entire circumference of the heating tube, either for several thread runs or / - and for laying a thread run in less worn ones or dirty parts of the circumference.
- the ring segments should extend at least over the angular range of the circumference, which the helix of the thread also occupies. This has the advantage that the thread can be put on straight away. If, in addition, the successive ring segments are offset on the circumference in the sense of the thread line, a relative displacement of the thread line into less worn and / or soiled areas of the ring segment circumference is also possible here.
- the length of the ring segments in the circumferential direction can be reduced to the length necessary for guiding the thread. In this way, the ring segments become elevations on the heating surface.
- Such a shortening has the disadvantage, however, that the thread can only be applied with great difficulty, that the helix of the thread is defined by the sequence of the shortened elevations and can no longer be changed and that it is no longer necessary if the thread path is dirty to switch to other circumferential areas.
- Each ring segment lies in a normal plane of the heating tube, that is, a plane that intersects the axis of the heating tube perpendicularly.
- a normal plane of the heating tube that is, a plane that intersects the axis of the heating tube perpendicularly.
- the ring segments that belong to a thread run will always lie in a family of parallel planes. If the ring segments of a jacket line of the heating tube are not in a normal plane, that is, a jacket line does not intersect at 90 ° the, the pitch of the helix of the thread run should be chosen to be opposite to the pitch of the rings in relation to the surface line.
- the pitch of the helix is also defined as the angle between the helix or thread line and a surface line of the heating tube. Due to the opposite inclination or slope, a short contact length of the thread is achieved on each ring segment and a secure guidance on the ring segment.
- the ring segments are designed as independent components in the form of disks and are threaded onto the heating tube 4.
- the disks 2 shown in detail in FIGS. 1 and 2 have a circular cylindrical hole which is closely matched to the outside diameter of the tube. In this way, the washers can be "threaded” onto the heating pipe. They are then in good heat-conducting contact with the heating tube.
- the disks are provided with a radial slot 5, the clear width of which essentially corresponds to the diameter of the heating tube 1 and the opposite edges of which lie parallel to one another.
- the outer edge of the discs 2 is spherical.
- a recess or recess 4 is located in one end face of the disks.
- a pin 3 serving as a spacer projects from the opposite end face of the disk 2, the distance from the axis of the disk corresponding to the distance of the recesses 4 from the disk axis . It is sufficient that such a recess 4 is made in each disk. However, it is advantageous if, as can be seen from FIG. 1, a plurality of recesses 4 lie on a circular line, concentrically to the axis of the heating tube, at the same distance from one another and to the axis of the disk 2.
- the discs 2 are so on the heating tube 1 that the a disc 2 protruding pin 3 in one of the recess 4 of the axially adjacent disc.
- the disks 2 are preferably stuck in a regular angular offset to one another on the heating tube, so that the slots 5 and the pin 3 surround the heating tube in a spiral line. If, as shown in FIG. 1, a large number of recesses are arranged on a circle, the helix line on which the slots lie can be adjusted and the helix line in which the thread overflows the heating tube can be adjusted (see below).
- a wire-shaped spring clip 10 can be inserted into the slots 5, the ends of which are supported on the opposite slot walls and the middle area resiliently rests against the tube 1.
- each of the disks can be removed from the tube and replaced. This is particularly important if one of the panes is unduly damaged due to wear.
- the positions of the thread guides 8 and 9 lie on both sides of the slots 5 and the helix of the thread 7 lies in the area of the disks 2 located outside the slots 5.
- the turning line on which the pins 3 and, accordingly, the slots 5 lie corresponds in its slope direction and essentially also in its slope to the spiral line de thread raceway. It can thereby be achieved that the entire circumference of the disks, which remains outside the slot 5, is available for the variation of the thread path.
- the panes are preferably made of a heat-resistant and resistant material, e.g. B. aluminum oxide or titanium oxide.
- a heat-resistant and resistant material e.g. B. aluminum oxide or titanium oxide.
- these can optionally be coated with a suitable metal and u
- the disc edges can be ground or polished.
- the embodiment shown in FIG. 4 corresponds to that in FIGS. 1-3 and has the following special feature:
- the rings 2 are firmly connected to the heating tube 1, for example by soldering, and are at the same distance from one another.
- the rings 2 can, however, also be formed by beads which are compressed into the heating tube at regular intervals.
- the rings can also be formed by U fangsnuten, which are incorporated into the outer jacket of the heating tube 1.
- the radially projecting circumferential surface of the rings 2 is spherical and is thread-friendly in nature.
- the rings 2 serve to thread 7 at a distance above the heating surface, i. H. To guide the outer surface of the heated tube 1, the thread overflow loop wrapping helically around the tube 1.
- the thread guides 8 and 9 are located at both ends of the heating tube 1, the offset of which with respect to one another determines the pitch of the helix line or helix of the thread path. At least one of the two thread guides can be adjusted with respect to the other in the circumferential direction of the heating tube.
- the rings are firmly connected to the heating surface or form part of the same.
- the rings can be produced in particular by initially producing the heating tube with a thicker wall. Then the areas of the heating tube, which should have a smaller diameter than the rings, are turned off and the rings are worked out of the surface.
- there is very good heat-conducting contact This leads to, that the overflow surface of the rings is at substantially the same temperature as the heating surface.
- the rings also have the effect of self-cleaning. This means that thread remnants disintegrate and are either easily wiped off as ash or even continuously dragged away by the thread, so that there is no significant contamination of the surface or the thread.
- the rings lie in normal planes of the heating tube 4.
- the embodiment according to FIGS. 5 and 6 has the special feature that the heating tube is surrounded over its entire length by a ring 2, which has the shape of a helical spring or a helical or - equivalently - helical wire.
- This bead can be a wire which - e.g. B. is firmly connected to the tube 1 by soldering.
- the helical ring can also be formed by working it out of the wall of the heating tube by removing part of the wall of the heating tube. In this embodiment, there is a particularly good heat-conducting contact between the ring and the heating tube with the advantages described above.
- the helical bead consists of a wire made of flexible, elastic material.
- This spring wire is designed so that it can be drawn onto the outer surface of the heating tube 1 and the outer surface is resilient, close and with good thermal contact. The inside of the wire should therefore be flattened if possible.
- the slope of the spiral around the heating pipe 1 the wire 2 can be changed by rotating one of its ends with respect to the other on the lateral surface in the circumferential direction and displacing it in the axial direction. This changes the slope and length of the heating tube 1 over which the thread guide helix described here extends. Extensions or narrowing of the cylinder, which the thread guide helix described here and which should correspond to the outer jacket of the heating tube, can be eliminated again by relative adjustment of the two helical ends in the circumferential direction and / or axial direction of the heating tube, so that the helix the diameter of the tube 1 remains adjusted.
- the helical thread guide 2 is shown in full lines in an extended and in dash-dotted lines 2a in a pushed together position. Extensions or constrictions resulting from this change in the turning ice are compensated for by relative adjustment of the spiral ends in the circumferential direction of the heating tube 1.
- the thread 7 is guided in a helix, the pitch of which is opposite to the pitch of the helical bead which forms the rings 2 here.
- only the output thread guide 9 can be rotated relative to the tube, while the input thread guide 8 is fixed in place.
- the starting thread guide 9, formed by the notch 16 sits coaxially and rotatably on the lower end of the heating tube 1 and can be rotated relative to the tube in the rotating region 15.
- the designs according to FIGS. 4 and 5 have the special feature that the jacket of the heating tube and the rings consist of one piece, ie either by soldering or welding, but also by means of a corresponding shaping of the heating surface with the Coat connected or even worked out of the coat.
- This special feature also applies to the designs according to FIGS. 7 to 18.
- This inventive concept can in principle be applied to all radiators in which the thread is longitudinal by means of webs a heating surface, preferably a heating surface curved in the running direction of the thread.
- this inventive concept can be applied to all heating bodies according to the invention.
- the rings have only a very small height. In this respect, the representation in all figures 3 to 5 is exaggerated in the drawing.
- the height of the rings above the heating surface (jacket of the heating tube), which is equal to the difference between the radii of the ring and the heating tube jacket, is in the smallest case 0.3 mm and does not exceed 5 mm, preferably not 3 mm.
- a favorable range is between 0.5 mm and 3 mm.
- the lowest height is chosen so that the thread between the rings does not touch the heating jacket. The lowest height therefore depends on the spacing of the rings and on the radius of the heating tube jacket.
- This dimensioning ensures, on the one hand, good heat transfer to the outer circumference of the rings, so that there is always a self-cleaning temperature or in any case a very high temperature. On the other hand, it also ensures that the thread is guided in the sense of the edge region of the heating tube jacket in which there is no annoying air convection. The thread there is therefore only exposed to the heat radiation from the heating surface, ie the jacket of the heating tube. There are no air flows leading to cooling or uncontrolled temperature control.
- This concept of the invention can in principle be applied to all radiators in which the thread is guided along a heating surface by means of webs, preferably a heating surface curved in the direction of the thread.
- this inventive concept can be applied to all heating bodies according to the invention.
- the exemplary embodiment according to FIGS. 7 and 8 also has the following special feature:
- the thread 7 is first passed through the input thread guide 8 and then reaches the area of the circumference of the tube.
- the thread is guided along the tube with axial and peripheral components through the thread guide 9 on the outlet side.
- the thread guide 9 is a disk which can be rotated about the tube axis and has a thread guide notch 16.
- FIG. 7 an aligned position of the input thread guide 8 and the notch 16 is shown in a simplified manner.
- Fig. 8 shows that the disc 9 is rotated so that the thread - as I said - with axial but also with circumferential components over the tube and thereby describes a steep helix.
- the looping of the thread on the tube can be adjusted in the circumferential direction.
- the wrapping is synonymous with a curvature of the thread.
- the loop can therefore be used to achieve full contact of the thread on the tube or on the thread guide rings attached to the tube.
- the heater consists of three sections, namely the input section 11, the control section 13 and the end section 12.
- the thread is guided through the input thread guide 8 and the first ring of the control area 13 serving as thread guide 2.1 via the input section 11.
- the input thread guide 8 has as far as possible no contact with the radiator. This ensures that the thread guide 8 does not heat up. The deposits that form when the thread is heated do not therefore form on the thread guide 8.
- the exit thread guide of the input section 11 is designed as the first ring 2.1 of the control section 13.
- the heating surface facing the thread, ie the jacket of the input section 11 has a distance from the thread that is a multiple of the distance that the thread has from the heating surface, ie the jacket regions of the control section lying between the rings 2.1, 2.2, 2.3 .
- the distance between the thread guide 8 and the first thread guide 2.1 of the control range is also a multiple of the distance between the thread guides in the control range. Lengths of up to 500 mm can be accepted here. The length is strongly dependent on the tendency to vibrate.
- the length of the input section 11 is preferably chosen to be shorter, at least in such a way that efficient preheating of the thread is possible.
- the temperature control of the radiator comprises a temperature sensor, not shown, which detects the effective actual temperature of the control range 13. This temperature is regulated.
- the control range therefore has a very precise temperature control.
- a large number of thread guides 31 are arranged in the control region 13. All of these thread guides 31, including the first thread guide 31.1, are designed according to the invention as rings which extend at least over a partial circumference of the control section. These rings have a certain, predetermined distance and a certain height above the remaining jacket area of the control area 13. The number of rings is determined by the tendency of the thread to vibrate and the heat transfer.
- the height of the webs compared to the jacket of the control range is chosen to be small and is preferably a maximum of 3 mm. It is preferably smaller than 1.5 mm, but larger than 0.3 mm.
- the width of the rings in the thread direction is - as with all versions - also decisive for the heat transfer.
- this contact length (contact length) is chosen to be short, a compromise with the requirements of heat transfer being necessary.
- the axial distance between two webs also has an influence on the heat transfer.
- a ratio of contact length / thread guide distance of up to 20% can be used, but this ratio is preferably smaller, preferably less than 10%.
- the distance from the heating surface, i.e. H. of the jacket of the entrance area is 3 to 10 times the height of the rings 2 compared to the jacket of the control area.
- the representations of the drawing are not to scale.
- the thread is in turn guided by only a few thread guides, namely through the ring 2.3 of the control area serving as the end thread guide and the disk 9 already mentioned at the beginning with its thread guide notch 16.
- the distance between the thread run and the jacket of the end section 12 is in turn many times greater than the height of the thread guide rings 4 compared to the casing of the control area, the same dimensioning rules as for the input area 11 being valid here.
- the distance between the thread guides in the end section is smaller than in Entrance section.
- the thread guide distance is 300 mm and is preferably smaller.
- the disc 4, which is seated on the heating tube, is also heated to self-cleaning temperature by heat transfer.
- the radiators each have an input section 11 or end section 12 at the entrance of the heating tube 1 and / or at the outlet of the heating tube 1, which has a larger radial distance from the thread 7 passing by than the outer surface of the heating tube 1 takes one.
- control section 13 Between the input section 11 and the end section 12 sits the control section 13, which in the present case has a further special feature, which, however, does not only apply to the embodiment shown in FIGS. 7/8 or 9 to 11 with a special input section, control section and end section but can also be used for uniform or otherwise uneven distribution of the rings:
- the input thread guide 8 and the output thread guide 9 can be rotated relative to the heating tube 1, as a result of which the surface of the rings 2 forms an angular range which can be covered by the thread 7 as a result of the rotary region 15. This creates an area of possible contact between the thread and the rings.
- the thread 7 can consequently run at any point within the predetermined angular range, depending on the respective rotational position of the thread guides 8, 9 and the tube 1 relative to one another.
- FIG. 9 is the circumferential configuration of the rings 2.1, 2.2 serving as thread guides. and possibly 2.3.
- the webs have an increasing axial extent (width) in the circumferential direction.
- the narrowest point does not lie on exactly one surface line, as could be seen in FIG. 18, but essentially on a line which is essentially parallel to the overflow line of the thread.
- This thread overflow line can indeed be changed.
- An overflow line corresponding to the normal operating conditions must be selected here. Then in Fig. 9 not only the starting thread guide in the form of the disk 9 with thread guide notch 16 but also the thread guide 8 can be rotated about the axis of the heating element.
- the thread path can be displaced on the circumference of the radiator, in an area in which the contact length of the thread guide rings 31 has a desired dimension and in which there is a desired ratio of contact length to free guide length between the webs.
- the heat transfer, but also the smooth running of the thread can be influenced.
- too long a contact length leads to high thread friction, which is undesirable to protect the thread.
- FIGS. 9 and 12 thus have rings which have a ring width which changes in the circumferential direction in the angular region which can be covered by the thread 7.
- the function is linear.
- FIG. 12 shows the special feature that the rings 2 have a height H which changes in the circumferential direction in the possible area of contact with the thread 7. This means that the height H is a function of the circumferential coordinate u, which is accordingly designated H (u).
- the width B of the rings increases in the circumferential direction in which the height H of the rings decreases. It is therefore to be expected that with increasing contact time of the thread 7 on the rings due to the increasing ring width B also in the non-contacting longitudinal areas between the rings 2 the heat flow on the thread due to the simultaneously decreasing distance between the thread 7 and the tubular jacket increases.
- FIGS. 10 and 11 show that the rings 2 can also have a height that changes in the circumferential direction in the angular region that can be covered by the thread, if the width of the rings 2, that is to say the web width, does not change in the circumferential direction.
- the width B of the rings can also change gradually. This means that the width B is piecewise constant and stepwise at certain circumferential coordinates, e.g. from a smaller width to a larger width.
- the rings are formed in that annular grooves are machined into the tubular jacket in such a way that the rings according to the invention, on which the thread 7 runs, remain.
- the grooves on the circumference of the heating tube jacket have different depths, in FIG. 9 different widths.
- the heat transfer from the heating tube 1 to the thread 7 takes place on the one hand at the contact zones which form the rings 2 with the thread 7.
- the total heat flow acting on the thread will consequently be a function of the thread path geometry set in relation to the tube geometry, because the contact lengths and the non-contact longitudinal areas, like the ring height, depend on the relative position of the input thread guide 8 or the starting thread guide 9 to the heating tube 1.
- the contact ratio and the height of the rings are therefore decisive parameters for the heat transfer.
- the contact ratio is understood to be the quotient of the contact length of the thread on each ring and the length of the subsequent contact-free distance to the next ring.
- Rings with different heights over the circumference can, for. B. be produced in that the rings are circular cylindrical, but are arranged eccentrically to the tube axis.
- the rings can also be shaped elliptically or in some other way.
- the heat flow transmitted in each case can thus be set very delicately by laying the thread run on the circumference of the heating tube. Even the slightest changes in the rotary positions relative to one another result in noticeable changes in the heat flow acting overall and the thread temperature reached.
- the invention makes use of this knowledge in the application example of a false twist texturing machine, which will be discussed further.
- the thread is guided on a helical or helical thread line along the heating tube.
- the rings have a changing contact width and / or a changing height above the jacket of the heating tube in the circumferential direction, it is important that the thread along the thread line the rings Always touched only at points of the same contact width or height, the successive rings are offset in the circumferential direction with respect to their contact width or height in the sense of the helical thread line. If the steepness of the thread line can be adjusted by adjusting one of the thread guides 8 or 9, an offset between the successive rings in the sense of the mean value of the pitch to which the helical thread line can be adjusted is sufficient. It then emerges that the successive contact widths or heights are in any case approximately the same size.
- this circumferential offset of the rings can also be deliberately dispensed with and the rings arranged one behind the other in such a way that the points of the same width and / or the same height lie on a surface line of the tube.
- the contact ratio and / or the height of the rings along the thread path and thus also the heat transfer over the length of the thread path can be designed differently.
- At least one running thread can be heated on all embodiments of the radiator according to the invention.
- By arranging several pairs of input thread guides 8 and output thread guides 9 on the circumference it is also possible to treat a correspondingly larger number of running threads at the same time.
- FIG. 13 shows an embodiment in which two threads with opposite slopes are guided in their writing line.
- FIGS. 13a and 13b are described below.
- 13a shows a normal section through such a heating element, the insulation 41 surrounding the heating tube also being shown.
- 13b shows a view of the heating element, shown as a development, which is directed towards the insertion slot 42 of the insulation.
- the insulation 41 surrounds the heating tube 1 as a tubular body.
- This tubular body 41 never has a longitudinal slot 42 on a Mantelli ⁇ .
- This longitudinal slot has a width of a few millimeters to avoid heat loss.
- the insulating body 41 is also closed on its end faces by an insulating layer (not visible in FIG. 13a).
- the slot width 42 is exaggerated in Figure 13a and Figure 13b.
- the exit thread guides 9 are arranged in a stationary manner and lie within the slot width. However, they can also be displaceable between the position shown and a position further away from the center line 40 of the slot 42.
- the insulating body 41 is - as said - shown as a development and can be recognized by the thick lines surrounding it.
- the input thread guides 8 can be displaced in the opposite direction (arrows) in their operating position (arrows) from their application position, which is shown in broken lines in FIG. 13b.
- the insulation 41 forms a narrow gap with the heating tube or the rings resting thereon in the circumferential area in which the thread can be displaced.
- the threads are guided on the circumference of the rings 2 in a helical line, the helical lines of the two threads having an opposite pitch.
- the output thread guides 9 can also be moved from the opposite direction aligned with the longitudinal slot 42 in the opposite direction to an operating position, the input thread guides 8 must of course be moved all the more in order to obtain the helical thread line with the desired pitch for each of the threads. It should be noted that the two thread guides 8 and 9 can also be arranged stationary in the specified operating positions. This is all the more true since the starting thread guides 9 can also be physically replaced by the running grooves of the cooling rail 19 shown in FIG. 13b, but in any case should be aligned with the running grooves.
- the incoming one is to be put on by a suction pistol pulled and guided thread first placed in the input thread guide, then passed through the longitudinal slot 42 and then laterally warped and placed in the output thread guide 9, which in any case is preferably aligned with the longitudinal slot or is close to the longitudinal slot 42.
- the rings 2 are eccentric with respect to the tube axis 17, the eccentricities of successive rings being offset from one another by 180 degrees.
- This design has the advantage that the height ratios of the rings at the thread overflow points change symmetrically and in the same way through relative rotation between the heating tube and the thread runs 7.1 and 7.2.
- FIGS. 15-17 also show designs with two filament heating zones 25 on the radiator 1.
- each of the filament heating zones 25a and 25b several webs (ring segments 2) are fastened axially one behind the other in the direction of the filament running on the heated surface, the height of the rings projecting beyond the heated surface by at least 0.1 millimeter, but not more than 5 millimeter .
- the height of the rings 2 above the heated surface is not more than about 5 millimeters in order to be able to take advantage of the advantages of this radiator according to the invention, in particular the self-cleaning and the sensitive controllability.
- the width B of the rings 2 changes in the circumferential direction. It should be expressly said that this alone or in combination with a height H of the rings which changes in the circumferential direction can be advantageous according to the invention. In this The trap should decrease in height with increasing width if an intensification of the heating effect is desired by laying the thread course in the area of greater width.
- the width increases from one surface line of the heating tube 1 to both sides. If a thread 7 is guided on both sides of the surface line, then with a relative rotation of the tube in the same direction, there is an opposite change in the heating effect for the two threads with respect to these thread runs. This can be desirable. If it is not desired, it is provided that the input thread guides 8 and 9, which are each assigned to a thread run, can be adjusted separately from the thread guides of the other thread run in the circumferential direction of the heating tube. For this purpose, the thread guides 8 and 9 are seated on thread guide levers which can be rotated about the axis of the heating tube. As FIG.
- the thread guide levers can be connected via a gear.
- FIG. 16 it can be achieved that the thread qualities of two threads running over a heating element are identical to one another, or are deliberately set differently.
- FIG. 17 reference can be made to the description of embodiment examples 15 and 16.
- the special feature here is that only the ring width increases in the circumferential direction with respect to the right thread run, while the ring height remains constant over the jacket of the heating tube 1. Concerning. of the left thread run increases the ring width B in the circumferential direction and in the opposite direction to the other side, while the ring height H decreases.
- FIGS. 18a-18e merely schematically show an axial view of a heating tube with rings 2, the height of which changes in the circumferential direction relative to the jacket of the heating tube.
- the rings have the shape of an ellipse and are arranged concentrically to the circular-cylindrical heating tube. It is possible to arrange two thread heating zones 25a, 25b, diametrically opposite one another, and in this case to arrange the input thread guides 8 and output thread guides 9 on the respective thread guide levers 26 such that the threads run at locations with the same operating conditions. The prerequisite for this is that both threads are guided in a helical line in the same direction. In this case, a synchronous movement of the two input thread end guides 8 and output thread guide 9 causes a congruent change in the two thread lines and the operating conditions to which the thread line is exposed. The same applies to the synchronous adjustment of the two output thread guides 9. Therefore, the pair of input thread guides 8 and the pair of output thread guides 9 can each sit on the same lever, which can be rotated about the axis of the heating tube.
- the thread path shown in FIG. 18c is particularly inexpensive. Each of the threads 7 runs exclusively within a quadrant spanned between the long semiaxis and the short semiaxis of the ellipse.
- the distribution of the heat transfer over the entire length of the thread run between the input thread guide 8 and the output thread guide 9 can thus be set in all of these embodiments, as can the total amount of the heat quantity transferred.
- the entire area of the rings 2 stands for this setting between the minimum distance in the area of the small semiaxis of the ellipse and the maximum distance in the area of the large semi-axis of the ellipse.
- two opposing locations of the ellipses therefore mean two circumferential regions of the ellipse that are diametrically opposed with respect to the intersection of the long and short ellipse axes.
- the embodiment according to FIGS. 18d and 18e has eccentrically arranged rings 2.
- the rings 2 are circular, the Circle center of the web 2 is offset by the eccentricity 27 with respect to the circle center of the heating tube 1.
- the eccentricities of all the rings are located on the same radial side of the axis on a common axial plane of the heating tube 1.
- Input thread guide and output thread guide are arranged separately on each thread guide lever 26 for each thread, and can be rotated circumferentially with respect to the center of the ring 2 in the sense of the same effect on the heated thread.
- the two threads 7.1 and 7.2 are thus guided in thread runs whose helical lines have opposite pitches.
- FIG. 18e which shows a situation rotated by 180 degrees in accordance with FIG. 18d
- the heat transfer from the heating tube 1 to the thread 7 can be optimally influenced in this way:
- the invention enables filament yarns of different titers, e.g. 20 den. or 40 den. to be processed with the same radiator and at the same time, provided the relative position between the running thread and the heated surface is set accordingly.
- a sleeve 33 is placed over the circular cylindrical heating tube 1.
- the sleeve 33 is a thin sheet which closely conforms to the contour of the heating tube, at least in the thread running and thread heating area. It can be the segment of a circular cylinder that is braced on the heating tube with springs or bands.
- the sleeve is designed as a circular cylindrical tube, the inside diameter of which corresponds to the outside diameter of the heating tube with a close tolerance.
- the sleeve carries the rings 2 according to the invention in the axial direction.
- the embodiments shown in FIGS. 19 to 22 differ with regard to the design of the rings.
- the cuff is axially fixed by a guide 45. However, it is rotatable.
- the cuff has holes 44 on its circumference, into which one can engage with a suitable tool and rotate the cuff.
- a permanent rotary drive can also be provided for the sleeve according to FIG. 19.
- the sleeve is bulged outwards in several normal planes, at least in the thread running area.
- a bulge can be z. B. by rolling and / or compressing the tube in the axial direction.
- several bulged rings 2 were formed on the circumference.
- One or more threads can be guided over the outer circumference.
- This version has its particular advantage when the radiator is very dirty.
- the sleeve which is symmetrical over the circumference, can be rotated continuously and slowly at intervals by hand or by a drive (not shown here).
- the thread constantly takes away deposits that form on the rings. This allows the time intervals, in which the radiator is cleaned, can be significantly enlarged.
- the impurities carried along by the thread are of no importance for the thread quality.
- the sleeve is provided with rings in that a plurality of recesses 34 are made in the sheet metal of the sleeve following the desired thread course.
- the recesses 34 are holes that are made in the sheet.
- the embodiment is shown in Figure 20 as a settlement, which corresponds essentially to the representation of Figures 13a and 13b. In this respect, reference is made to the description there.
- the rings are part of the heating tube in the embodiment according to FIGS. 13a, 13b, the rings are formed in the embodiment according to FIG. 20 by said recesses 34.
- the recesses 34 extend over a partial circumference of the cuff.
- the axially successive recesses 34 are - following the central intended thread line - offset by a certain angular amount in the circumferential direction of the sleeve.
- the recesses 34 are rectangles, the longitudinal edges of which point in the circumferential direction each lie on a normal plane. Web-like ring segments, which act as rings 2 in the sense of this invention, therefore remain between adjacent recesses 34.
- two rows of recesses 34 are arranged one behind the other with an opposite axial offset symmetrically to the center line 40, so that two threads can be guided over the recesses or rings for the respectively assigned input thread guide 8 and output thread guide 9.
- the extent of the recesses is chosen so large that the desired thread runs can be set.
- the sleeve 33 is also shaped into a hollow cylinder and as such placed on the heating tube 1.
- the inner diameter of the hollow cylinder corresponds to the outer diameter of the heating tube with a narrow tolerance.
- the cylinder, hereinafter sleeve 33 is secured against axial displacement on the heating tube 1, but can be rotated thereon, the rotational movement possibly being dependent on the release - not shown - of the lock.
- two threads are passed over the cuff on opposite sides.
- the assigned input thread guide 8 and output thread guide 9 are not shown here in order not to impair the clarity.
- the threads are not shown in their helical shape, which they assume during operation, but only schematically and axially parallel. However, what has already been described applies to the guidance of the threads. In this respect, reference is made in particular to the description of the embodiment according to FIG. 20.
- the recesses 34 lie in a row parallel to the axis of the heating tube 1 and form ring segments 2 of the same width between them.
- the ring segments 2 serve as overflow webs for one of the threads 7 and are of equal width in the axial direction.
- the fact that the sleeve 33 can be rotated on the heating tube 1 offers the possibility of running the thread 7 in the circumferentially extending region of the webs 32 in each case over a clean point, as a result of which the one mentioned above Temperatures given the self-cleaning effect of the webs is increased.
- a series of recesses 34 of the same shape lie diametrically opposite the recesses 34 in the thread track for the second thread 7.
- recesses 36 In the circumferential direction, next to the row of trapezoidal recesses, there is a further row of recesses 36 lined up. These are recesses which are relatively narrow in the axial direction, but leave wide ring segments 2 between them, which form a thread overflow webs for the thread 7 offer larger contact area. Corresponding to the other recesses, in the case of the recesses 36 there is also a row of recesses 36 diametrically opposite them with corresponding ring segments which form the second thread overflow path.
- the recesses in a respective row are of the same shape and are at the same distance from one another.
- the ring segments which run in the circumferential direction are located between the recesses.
- the connecting webs which remain in the circumferential direction of the cuff 32 between the respective rows of recesses are important for the solid structure of the cuff, but beyond that only have an influence on the uniform heat distribution.
- the sleeve jacket has a thickness of 0.1 mm (practically 0.3 mm) to 5 mm, preferably 0.5 mm to 3 mm. This ensures that the radial distance between the outer surface of the heating tube 1 and the surface of the ring segments also corresponds to the dimensions of the ring height mentioned above and in the preferred ranges of 0.1 mm (practically 0.3 mm) - 5 mm, preferably 0.5 - 3 mm.
- the cuff 33 can be provided with recesses of a different shape which satisfy working conditions and which satisfy other desired working conditions.
- the cuff is an inexpensive component that can be easily installed, removed and replaced.
- the shape of the recesses and thus the formation of the rings or ring segments is unlimited within the structure of the sleeve. It is therefore to be regarded as a particular advantage in this embodiment that the design of the sleeve with regard to the contact ratio (width of the ring segments / width of the recesses in each case in the thread running direction), number and distribution of the rings for each application (thread titer, thread running speed, thread material, target temperature) , Thread height etc.) can be adjusted.
- FIGS. 22a and 22b have in common that the sleeve which carries the thread overflow webs or rings 2 is composed of tubular sections 33.
- the sections following one another in the axial direction can be telescopically pushed into one another in both versions.
- the sections are threaded onto the heating tube 1.
- the sections 33 each consist of an axial section 33a larger Diameter and an axial section 33b of smaller outer diameter, the latter corresponding to the inner diameter of the axial section 33a with a larger outer diameter.
- threads G are cut into the inner lateral surface of the axial section 33a with the larger outside diameter and into the outer lateral surface of the axial section 33b with the smaller outside diameter, with which the individual pipe sections 1 'can be connected to one another. If necessary, the screw connections can be secured by lock nuts K, whereby the position of the sections relative to one another can be set precisely.
- a ring 2 is provided on the outer circumference of the section parts 33a with the larger diameter.
- the embodiment shown in FIG. 22b differs from that according to FIG. 22a in that successive sections alternately have a small and larger diameter.
- the outer diameters of the inner sections correspond to the inner diameters of the outer sections.
- the sections are screwed together via external or internal thread G and, if necessary, secured in their position with respect to one another with lock nut K.
- the large sections are each provided on their outer surface with a ring 2 serving as a thread guide, the rings 2 being shown increasing in width in the longitudinal direction of the sleeve.
- the rings can be designed in accordance with the exemplary embodiments of FIGS. 9 to 12 described above.
- the heater of this invention is preferably used in a false twist crimping machine.
- a false twist crimping machine is e.g. B. in DE-PS 37 19 050 and consists of a plurality of supply spools, from each of which a thread is drawn off, from a heating device, over which each thread is guided, from a cooling device, over which each thread is guided, from a false twister, through which each thread unites receives temporary twist as well as from input and output supplying plants which pull the thread from the delivery spools or pull out of the false twister. Then each thread is wound on a winding spool. All the radiators according to this invention can be used in particular as the heater arranged in the false twist zone.
- FIGS. 23 and 24 also show that the input thread guide 8 and the output thread guide 9 can be adjusted relative to one another or synchronously in the circumferential direction of the heating tube 1.
- the thread guides are adjusted by stepper motors 23.
- the heating tube can also be rotated.
- the heating tube has rings which are designed in accordance with FIGS. 9 to 12.
- the heating tube can also be surrounded by a sleeve according to FIGS. 20 or 21.
- the configuration of the rings is such that the contact ratio and / or the height of the rings above the heating surface change in the circumferential direction to the same extent or to different degrees for all rings.
- the input thread guide 8 and output thread guide 9 are rotated by the stepping motor 23 as a function of the thread temperature measured at the outlet of the heating element.
- a temperature sensor 22 which is arranged in the output region of the heating tube 1 and which supplies an output signal by means of which the stepper motors 23 are actuated and the input thread guide 8 and output thread guide 9 are adjusted depending on the temperature, is used for this purpose. It should be expressly said that the measuring signal of the temperature sensor 22 can also be superimposed with a thread tension signal which is generated by the tensile force measuring device 24, specifically - here - behind the heating element.
- the embodiment according to FIG. 24 can be chosen.
- the thread tension is measured by a tensile force measuring device 24.
- the stepper motors, by which the input thread guide 8 and the output thread guide 9 are controlled, are controlled by the output signal of the tensile force measuring device 24 and in the circumferential direction of the heating tube adjusted. It has been found that the thread tension that is present during the process downstream of the friction false twister is a benchmark for all product parameters that determine the quality of the crimped thread. By laying the thread run on the circumference of the heating tube to influence the heat transfer and the target temperature of the thread, it can be achieved - within limits - that the thread tension behind the friction false twister remains constant.
- the false twist crimping machines with the heaters according to the invention offer the advantage that the respectively effective heat transfer from the heating element to the thread can be set extremely sensitively in the sense of a process optimization, and in addition a very precise regulation or adjustment of the thread temperature can take place in order to achieve an optimal thread quality over the entire thread running length.
- Heating pipe ring, ring segment spacer deepening slot resistance a electrical supply thread input thread guide, thread guide output thread guide, thread guide spring clip input section end section control section thread running direction running direction notch tube axis supply unit cooling rail false twister supply unit temperature sensor stepper motor tensile force measuring device a, 25b thread heating zone thread guide lever eccentricity heating element, thread guide
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Resistance Heating (AREA)
- Treatment Of Fiber Materials (AREA)
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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EP97107164A EP0796935A3 (de) | 1992-06-06 | 1993-02-11 | Heizkörper für einen laufenden Faden |
Applications Claiming Priority (13)
Application Number | Priority Date | Filing Date | Title |
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DE4218809 | 1992-06-06 | ||
DE4218809 | 1992-06-06 | ||
DE4222631 | 1992-07-10 | ||
DE4222631 | 1992-07-10 | ||
DE4228129 | 1992-08-25 | ||
DE4228129 | 1992-08-25 | ||
DE4232066 | 1992-09-24 | ||
DE4232066 | 1992-09-24 | ||
DE4233731 | 1992-10-07 | ||
DE4233731 | 1992-10-07 | ||
DE4237092 | 1992-11-03 | ||
DE4237092 | 1992-11-03 | ||
PCT/DE1993/000118 WO1993025738A1 (de) | 1992-06-06 | 1993-02-11 | Heizkörper für einen laufenden faden |
Related Child Applications (2)
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EP97107164A Division EP0796935A3 (de) | 1992-06-06 | 1993-02-11 | Heizkörper für einen laufenden Faden |
EP97107164.2 Division-Into | 1997-04-30 |
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EP0602190A1 true EP0602190A1 (de) | 1994-06-22 |
EP0602190B1 EP0602190B1 (de) | 1997-11-26 |
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EP97107164A Withdrawn EP0796935A3 (de) | 1992-06-06 | 1993-02-11 | Heizkörper für einen laufenden Faden |
EP93903163A Expired - Lifetime EP0602190B1 (de) | 1992-06-06 | 1993-02-11 | Heizkörper für einen laufenden faden |
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EP97107164A Withdrawn EP0796935A3 (de) | 1992-06-06 | 1993-02-11 | Heizkörper für einen laufenden Faden |
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Country | Link |
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EP (2) | EP0796935A3 (de) |
JP (1) | JP3430244B2 (de) |
KR (1) | KR970009802B1 (de) |
DE (1) | DE59307740D1 (de) |
ES (1) | ES2109476T3 (de) |
RU (1) | RU2101400C1 (de) |
UA (1) | UA26999C2 (de) |
WO (1) | WO1993025738A1 (de) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6615496B2 (ja) * | 2015-06-01 | 2019-12-04 | Tmtマシナリー株式会社 | 仮撚加工機 |
CN111926402B (zh) * | 2020-09-01 | 2023-01-31 | 汤浅丝道工业株式会社 | 一种导丝器组件及纺织系统 |
CN115198419B (zh) * | 2022-08-12 | 2023-09-26 | 昆山联滔电子有限公司 | 一种编织线热压机 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1303384B (de) * | ||||
US4027467A (en) * | 1976-06-04 | 1977-06-07 | Smith Joseph F | Uniroll false twist device and method |
DE3435427A1 (de) * | 1983-10-11 | 1985-04-25 | Barmag Barmer Maschinenfabrik Ag, 5630 Remscheid | Vorrichtung an texturiermaschinen zur gleichmaessigen aufheizung des durchlaufenden fadens |
EP0332227B1 (de) * | 1983-11-01 | 1992-02-26 | TEIJIN SEIKI CO. Ltd. | Berührungsloser Heizapparat für das Erwärmen eines synthetischen Garnes |
EP0412429B1 (de) * | 1989-08-09 | 1994-11-17 | Barmag Ag | Heizeinrichtung |
-
1993
- 1993-02-11 UA UA94005353A patent/UA26999C2/uk unknown
- 1993-02-11 WO PCT/DE1993/000118 patent/WO1993025738A1/de active IP Right Grant
- 1993-02-11 JP JP50100494A patent/JP3430244B2/ja not_active Expired - Lifetime
- 1993-02-11 ES ES93903163T patent/ES2109476T3/es not_active Expired - Lifetime
- 1993-02-11 DE DE59307740T patent/DE59307740D1/de not_active Expired - Fee Related
- 1993-02-11 RU RU94030381A patent/RU2101400C1/ru not_active IP Right Cessation
- 1993-02-11 EP EP97107164A patent/EP0796935A3/de not_active Withdrawn
- 1993-02-11 KR KR1019940700371A patent/KR970009802B1/ko not_active IP Right Cessation
- 1993-02-11 EP EP93903163A patent/EP0602190B1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9325738A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE59307740D1 (de) | 1998-01-08 |
JP3430244B2 (ja) | 2003-07-28 |
WO1993025738A1 (de) | 1993-12-23 |
JPH07501366A (ja) | 1995-02-09 |
RU94030381A (ru) | 1996-07-27 |
UA26999C2 (uk) | 2000-02-28 |
EP0796935A3 (de) | 2004-06-16 |
EP0602190B1 (de) | 1997-11-26 |
RU2101400C1 (ru) | 1998-01-10 |
ES2109476T3 (es) | 1998-01-16 |
KR970009802B1 (ko) | 1997-06-18 |
EP0796935A2 (de) | 1997-09-24 |
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