EP0575774B1 - Method for manufacturing bulky knitwear - Google Patents
Method for manufacturing bulky knitwear Download PDFInfo
- Publication number
- EP0575774B1 EP0575774B1 EP93108631A EP93108631A EP0575774B1 EP 0575774 B1 EP0575774 B1 EP 0575774B1 EP 93108631 A EP93108631 A EP 93108631A EP 93108631 A EP93108631 A EP 93108631A EP 0575774 B1 EP0575774 B1 EP 0575774B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- knitted
- width
- maximum
- knitting
- needle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/03—Shape features
- D10B2403/033—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process
- D10B2403/0331—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process with one or more convex or concave portions of limited extension, e.g. domes or pouches
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/08—Upholstery, mattresses
Definitions
- the invention relates to a method for producing voluminous knitted fabrics, for example for upholstery purposes, on a two-bed flat knitting machine.
- the invention is based, to create a voluminous knitted fabric useful for technical purposes with a suitable shape and easy manufacture.
- the stated object is achieved according to the invention by the method features listed in the characterizing part of the main claim. They can be used to knit pocket-like protrusions in relation to a basic plane continuously over the length of the knitted fabric. If desired, such a voluminous knitted fabric can additionally be designed during the knitting process in such a way that it is given a certain shape fixation in the manner of quilting seams.
- Fig. 1 shows a part of a voluminous knitted sheet 10, which is formed by knitting pocket-like protrusions 12 from a knitted base plane 11 in succession.
- wales 13 can be incorporated during the knitting process, which pull the voluminous knitted fabric 10 in a manner similar to quilting seams in the direction of the basic fabric plane 11.
- FIG. 2 shows the movement of a thread guide 14 during the production of the voluminous knitted fabric over four successive knitted fabric areas, which are designated by the reference numerals 1, 2 and 3 in accordance with the knitted fabric formation measures carried out therein.
- the maximum knitted width in FIG. 2 is Bmax and the one edge of this maximum knitted width is designated 16 and the left edge 17.
- a knitted area 1 is first produced, in which to form a pocket 12 with the thread 15 fed by the thread guide 14, knitting starting from the one band 16 of the maximum knitted width Bmax over a basic knitted width Bground.
- This basic knitting width Bground is shifted from stitch row to stitch row to one side, to the left in FIG. 2, until the second edge 17 of the maximum knitting width Bmax is reached at point 18.
- a straight line 20 or 21 and a curved line 22 or 23 are respectively entered in the two knitted areas 1 of FIG. 2.
- the solid lines 21 and 22 symbolize a thread running on the front of the knitted fabric, the chain-dotted lines 20 and 23 a thread running on the back of the knitted fabric, which together form a wale 13.
- the curved lines symbolize a floating thread, the straight lines a thread knitted into stitches.
- FIG. 3 shows the course of the thread in the successive knitting areas 1, 2, 1, 3 in the formation of a voluminous knitted fabric according to FIG. 2, but without incorporated wales Fixation of the knitted fabric.
- a two-bed flat knitting machine is used, with which two locks S1, S2 can be used for each slide stroke.
- the first lock S1 turns a first thread 15 with each needle of the front needle bed V symbolized by a line and with every second needle of the rear needle bed H a right / Knitted right-Mashenreich.
- the second lock S2 is used to knit with a second thread 25 with each remaining needle of the rear needle bed H of a right / left row of stitches over the basic knitted fabric shown in FIG. 2.
- knitting is carried out in the same way with the two locks S1 and S2, but only over a length which corresponds to the basic knit width Bground minus an offset ready Bv.
- the entire basic knitting width Bground is knitted again, so that the stair-shaped offset curve shown in FIG. 1 in knitting area 1 results.
- right / left courses are knitted in succession in both carriage stroke directions according to FIG. 3 with all needles of the front needle bed over the maximum knitted width Bmax.
- This is followed by a knitted area 1 with the knitting sequence already described and with the needle beds being continuously offset.
- the subsequent knitting area 3 which is shown in FIGS. 2 and 3 in each case, then again in both directions of sledging and made with both locks S1, S2 right / left stitch rows, but now with all needles of the rear needle bed.
- FIGS. 4 and 5 show how the stabilizing wales 13 shown in FIG. 1 are produced during the knitting process.
- two stitches 26 and 27 of the front needle bed V designated in FIG. 4 and two needles 28 and 29 of the rear needle bed H adjacent thereto are knitted. These needles are then temporarily decoupled from the knitting process with the stitches they hold, as shown in knitting areas 1 of FIGS. 4 and 5.
- the stitches formed by the selected needles 26 to 29 are each transferred to a needle of the other needle bed, whereupon these stitches are then integrated into the knitted fabric.
- stitch bars acting in the manner of a stitching are formed in the longitudinal direction of the knitted fabric.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Knitting Machines (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
- Corsets Or Brassieres (AREA)
- Details Of Garments (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Herstellen voluminöser Gestricke, beispielsweise für Polsterungszwecke, auf einer zweibettigen Flachstrickmaschine.The invention relates to a method for producing voluminous knitted fabrics, for example for upholstery purposes, on a two-bed flat knitting machine.
Es ist bekannt, Gestricke durch eine Faltenbildung voluminös zu gestalten, was entweder durch die Verwendung von elastischen Fäden, die das Gestrick nachträglich zusammenziehen können (GB-A-2 197 351) oder aber durch ein Raffen von Gestrickbereichen mittels längsverlaufender Langmaschenstäbchen (FR-A-960 161) bewirkt wird. Dadurch läßt sich ein besonderer Oberflächeneffekt der Gestricke oder aber ein verbessertes Anliegen von Teilen gestrickter Bekleidungsstücke an den menschlichen Körper erreichen. Als Einsatz für technische Zwecke eignen sich diese vorbekannten Gestricke schlecht, da Elastikfäden mit der Zeit ermüden und steppnahtartige Maschenstäbchen nur einen begrenzten Raffeffekt erbringen können. Beim Einsatz von Gestricken für technische Zwecke stellt sich aber häufig die Forderung, mit Strickware Hohlräume mehr oder weniger dicht auszufüllen oder Polsterungsauflagen zu schaffen.It is known to make knitted fabrics voluminous by forming folds, which can be done either by using elastic threads which can subsequently pull the knitted fabric together (GB-A-2 197 351) or by gathering knitted areas by means of longitudinal long-crochet sticks (FR-A -960 161) is effected. This allows a special surface effect of the knitted fabric or an improved contact of parts of knitted clothing with the human body. These known knitted fabrics are poorly suited for use for technical purposes, since elastic threads tire over time and stitch stitch-like wales can only achieve a limited gathering effect. When using knitted fabrics for technical purposes, however, there is often the need to fill cavities more or less tightly with knitwear or to create upholstery pads.
Der Erfindung liegt die Aufgabe zugrunde, auch ein für technische Zwecke dienliches voluminöses Gestrick mit geeigneter Formgebung und leichter Herstellbarkeit zu schaffen.The invention is based, to create a voluminous knitted fabric useful for technical purposes with a suitable shape and easy manufacture.
Die gestellte Aufgabe wird erfindungsgemäß durch die im kennzeichnenden Teil des Hauptanspruches aufgeführten Verfahrensmerkmale gelöst. Mit ihnen lassen sich über die Länge des Gestrickes fortlaufend und somit aufeinanderfolgend taschenartige Auswölbungen in Bezug auf eine Grundebene stricken. Gewünschtenfalls kann ein solches voluminöses Gestrick während des Strickvorganges zusätzlich so gestaltet werden, daß es nach Art von Steppnähten eine gewisse Formfixierung erhält.The stated object is achieved according to the invention by the method features listed in the characterizing part of the main claim. They can be used to knit pocket-like protrusions in relation to a basic plane continuously over the length of the knitted fabric. If desired, such a voluminous knitted fabric can additionally be designed during the knitting process in such a way that it is given a certain shape fixation in the manner of quilting seams.
Verfahrenseinzelheiten sind in den Unteransprüchen aufgeführt und aus der nachfolgenden Beschreibung von Figuren ersichtlich, welche zwei Ausführungsbeispiele für einen Strickverfahrensablauf zur Erzeugung eines voluminösen Gestrickes zeigen.Process details are listed in the subclaims and can be seen from the following description of figures which show two exemplary embodiments of a knitting process sequence for producing a voluminous knitted fabric.
Im einzelnen zeigen:
- Fig. 1
- eine perspektivische Teildarstellung eines erfindungsgemäß hergestellten Gestrickes, hier mit formfixierenden zusätzlichen Maschenstäbchen;
- Fig. 2
- eine schematische Darstellung der Bewegung des Fadenführers über vier aufeinanderfolgende Strickbereiche, aus welcher auch die Versatzbewegung der Nadelbetten bei der Taschenbildung erkennbar ist;
- Fig. 3
- eine Fadenlaufdarstellung über die vier in Fig. 2 eingezeichneten Gestrickbereiche bein Stricken ohne fixierende Maschenstabbildung;
- Fig. 4 + 5
- eine der Fig. 3 entsprechende Fadenlaufdarstellung, auf zwei Figuren verteilt, bei der Herstellung des Gestrickes mit fixierenden Maschenstäben.
- Fig. 1
- a partial perspective view of a knitted fabric produced according to the invention, here with shape-fixing additional wales;
- Fig. 2
- is a schematic representation of the movement of the thread guide over four consecutive knitting areas, from which the offset movement of the needle beds during pocket formation can be seen;
- Fig. 3
- a representation of the thread running over the four knitted areas shown in FIG. 2 in knitting without fixing the wale;
- Fig. 4 + 5
- one of the Fig. 3 thread running representation, divided into two figures, in the manufacture of the knitted fabric with fixing wales.
Fig. 1 zeigt einen Teil einer voluminösen Gestrickbahn 10, die dadurch gebildet ist, daß aus einer Gestrickgrundebene 11 aufeinanderfolgend taschenartige Auswölbungen 12 gestrick werden. Zur Formstabilisierung des Gestrickes können während des Gestrickvorganges Maschenstäbe 13 eingearbeitet werden, die das voluminöse Gestrick 10 ähnlich wie Steppnähte in Richtung auf die Gestrickgrundebene 11 zusammenziehen.Fig. 1 shows a part of a voluminous knitted
Fig. 2 zeigt die Bewegung eines Fadenführers 14 bei der Herstellung des voluminösen Gestrickes über vier aufeinanderfolgende Gestrickbereiche, die entsprechend der darin vorgenommenen Gestrickbildungsmaßnahmen mit den Bezugsziffern 1, 2 und 3 bezeichnet sind. Die maximale Gestrickbreite ist in Fig. 2 mit Bmax und der eine Rand dieser maximalen Gestrickbreite ist mit 16 und der linke Rand mit 17 bezeichnet. Zu Beginn der Gestrickherstellung wird zunächst ein Gestrickbereich 1 gefertigt, in welchem zur Bildung einer Tasche 12 mit dem vom Fadenführer 14 zugeführten Faden 15 ausgehend von dem einen Band 16 der maximalen Gestrickbreite Bmax über eine Grundgestrickbreite Bgrund gestrickt wird. Diese Grundgestrickbreite Bgrund wird von Maschenreihe zu Maschereihe nach einer Seite hin versetzt, in Fig. 2 nach links, bis an der Stelle 18 der zweite Rand 17 der maximalen Gestrickbreite Bmax erreicht ist. Anschließend wird mit entsprechendem Versatz in der anderen Richtung weitergestrickt, bis an der Stelle 19 wieder der erste Rand 16 der maximalen Gestrickbreite Bmax erreicht ist. In einem anschließenden Gestrickbereich 2 wird dann über die ganze maximale Gestrickbreite Bmax gestrick. Dann beginnt wieder die Bildung eines Gestrickbereiches 1, and welchen sich dann ein Gestrickbereich 3 anschließt, in welchem wieder über die ganze maximale Gestrickbereite gestrickt wird.2 shows the movement of a
In den beiden Gestrickbereichen 1 der Fig. 2 sind jeweils eine gerade Linie 20 oder 21 und eine gekrümmte Linie 22 oder 23 eingetragen. Die durchgezogenen Linien 21 und 22 symbolisieren einen auf der vorderseite des Gestrickes verlaufenden, die strickpunktierten Linien 20 und 23 einen auf der Rückseite des Gestrickes verlaufenden Faden, die zusammen einen Maschenstab 13 bilden. Die gekrümmten Linien symbolisieren einen flottliegenden Faden, die geraden Linien einen zu Maschen verstricken Faden.A
Die Art der Maschenbildung ist aus den Fadenlaufdarstellungen der Fig. 3 bis 5 ersichtlich. Fig. 3 zeigt den Fadenverlauf in den aufeinanderfolgenden Strickbereichen 1, 2, 1, 3 bei der Bildung eines voluminösen Gestrickes Gemäß Fig. 2, jedoch ohne eingearbeitete Maschenstäbe zur Fixierung des Gestrickes. Es wird mit einer zweibettigen Flachstrickmaschine gearbeitet, mit welcher bei jedem Schlittenhub zwei Schlösser S1, S2 eingesetzt werden können. Beim Schlittenlauf der Flachstrickmaschine in der ersten Richtung, in Fig. 3 nach links, wird durch das erste Schloß S1 aus einem ersten Faden 15 mit jeder durch einen Strich symbolisierten Nadel des vorderen Nadelbettes V und mit jeder zweiten Nadel des hinteren Nadelbettes H eine Rechts/Rechts-Mashenreiche gestrickt. Gleichzeitig wird mit dem zweiten Schloß S2 mit einem zweiten Faden 25 mit jeder freigebliebenen Nadel des hinteren Nadelbettes H eines Rechts/Links-Maschenreihe über die aus Fig. 2 ersichtliche Grundgestrickbereite Bgrund gestrickt. Beim anschließenden Schlittenlauf in die andere Richtung, in Fig. 3 nach rechts, wird mit den beiden Schlössern S1 und S2 in gleicher Weise gestrickt, jedoch nur über eine Länge, die der Grundgestrickbreite Bgrund abzüglich einer Versatzbereite Bv entspricht. Beim nächsten Schlittenhub nach links wird wieder über die gesamte Grundgestrickbreite Bgrund gestrickt, so daß sich die aus Fig. 1 im Strickbereich 1 eingetragene treppenförmige Versatzkurve ergibt.The type of stitch formation can be seen from the thread running diagrams of FIGS. 3 to 5. FIG. 3 shows the course of the thread in the
In dem Gestrickbereich 2 werden gemäß Fig. 2 über die maximale Gestrickbreite Bmax nacheinander in beiden Schlittenhubrichtungen gemäß Fig. 3 mit allen Nadeln des vorderen Nadelbettes Rechts/Links-Maschenreihen gestrickt. Anschließ folgt wieder ein Gestrickbereich 1 mit der bereits beschriebenen Gestrickfolge und mit laufendem Versatz der Nadelbetten. In dem anschließendne und in den Fig. 2 und 3 jeweils oben dargestellten Strickbereich 3 werden dann wieder in beiden Schlittenlaufrichtungen und mit beiden Schlössern S1, S2 Rechts/Links-Maschenreihen gefertigt, jetzt aber mit allen Nadeln des hinteren Nadelbettes.In the knitted
Aus den Fig. 4 und 5 ist ersichtlich, wie während des Gestrickvorganges die in Fig. 1 eingetragenen stabilisierenden Maschenstäbchen 13 hergestellt werden. Hierzu werden mit dem Beginn des Strickvorganges auf zwei in Fig. 4 bezeichneten Nadeln 26 und 27 des vorderen Nadelbettes V sowie auf zwei dazu benachbarten Nadeln 28 und 29 des hinteren Nadelbettes H Maschen gestrickt. Diese Nadeln werden andchließend mit den von ihnen gehaltenen Maschen aus dem Strickvorgang zeitweilig ausgekoppelt, wie dies in den Strickbereichen 1 der Fig. 4 und 5 dargestellt ist. Im Strickbereich 2 erfolgt Umhängen der von den ausgewählten Nadeln 26 bis 29 gebildeten Maschen jeweils auf eine Nadel des anderen Nadelbetts, worauf dann diese Maschen in das Gestrick eingebunden werden. Dadurch werden in Längsrichtung des Gestrickes steppnahtartig wirkende Maschenstäbe gebildet.4 and 5 show how the stabilizing
Claims (3)
- Method of manufacturing bulky knitwear, e.g. for upholstery purposes, on a rib flat knitting machine, in which pocket-like bulges (12) are knitted continuously and thus successively over the length of the knitted fabric (10) relative to a basic plane (11), characterised in that, in order to form the pockets, departing from a first edge (16) of the knitted fabric of a maximum knitted width (Bmax), a smaller basic knitted width (Bgrund) is knitted and this basic knitted width is racked to one side from course to course until the second edge (17) of the maximum knitted width has been reached and that knitting is then effected with corresponding racking in the other direction until the first edge (16) of the maximum knitted width (Bmax) has been reached again.
- Method according to claim 1, carried out with a multi-feed flat knitting machine, characterised by the following process steps:a) when the carriage travels in the first direction, knitting a rib course from the first edge (16) of the maximum knitted width (Bmax) by a first cam (S1) from a first yarn (15) with every needle of the first needle bed and every second needle of the second needle bed;
simultaneously knitting a plain course from a second yarn (25) with every first (free) needle of the second needle bed (H) by a second cam (S2), in each case over the basic knitted width (Bgrund), which is smaller than the maximum knitted width (Bmax);b) when the carriage travels in the second direction, repeating a), but over the basic knitted width (Bgrund) less a racking width (Bv);c) repeating process steps a) and b) until the second edge (17) of the maximum knitted width has been reached;d) repeating a) and b), except that, when the carriage travels in the first direction, the basic knitted width less a racking width is knitted and, when the carriage travels in the second direction, the basic width is knitted;e) once the first edge (16) of the maximum knitted width has been reached again, when the carriage travels in the first direction, knitting a plain course with the needles of the first needle bed (V) and by each of the two cams (S1, S2), in each case over the maximum knitted width (Bmax);f) repeating e) when the carriage travels in the second direction;g) repeating process steps a) to d);h) once the first edge of the maximum knitted width has been reached again, repeating e) and f), but with the needles of the second needle bed (H), andi) continuing the knitting sequence with any desired repetition of process steps a) to h). - Method according to claim 2, characterised by the following modification of the process steps in order to form at least one quilting wale (13) in the longitudinal direction of the knitted fabric (10),x1) disengaging at least one needle (26, 27) of the first needle bed (V) holding a stitch and an adjacent needle (28, 29) of the second needle bed (H) during process steps a) to c);x2) transferring the stitches from the previously disengaged needles to respective needles of the respective other needle beds and incorporating them into the knitting process during process step d).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4220861 | 1992-06-25 | ||
DE4220861A DE4220861A1 (en) | 1992-06-25 | 1992-06-25 | Process for making bulky knitted fabrics |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0575774A1 EP0575774A1 (en) | 1993-12-29 |
EP0575774B1 true EP0575774B1 (en) | 1997-06-11 |
Family
ID=6461813
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93108631A Expired - Lifetime EP0575774B1 (en) | 1992-06-25 | 1993-05-28 | Method for manufacturing bulky knitwear |
Country Status (5)
Country | Link |
---|---|
US (1) | US5379612A (en) |
EP (1) | EP0575774B1 (en) |
JP (1) | JPH0657602A (en) |
DE (2) | DE4220861A1 (en) |
ES (1) | ES2105006T3 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5619869A (en) * | 1996-03-08 | 1997-04-15 | Guilford Mills, Inc. | Warp knitted textile fabric with pattern of pleated fabric sections |
DE19636208A1 (en) * | 1996-09-05 | 1998-03-12 | Keiper Recaro Gmbh Co | Elastic multi-layer knitted fabric |
US7886822B2 (en) * | 2007-07-27 | 2011-02-15 | Schlumberger Technology Corporation | System, method, and apparatus for acid fracturing with scale inhibitor protection |
EP2835461B1 (en) * | 2013-08-09 | 2019-05-15 | H. Stoll AG & Co. KG | Method for making a knitted article on a flat knitting machine with independently driven thread guides travelling in a reverse direction |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7122633U (en) * | 1971-09-30 | Vyzkumny Ustav Pletarzskiy | Relief patterned voluminous textile fabric | |
FR960161A (en) * | 1950-04-14 | |||
US2703971A (en) * | 1952-04-21 | 1955-03-15 | Infants Socks Inc | Knitted fabric |
GB1034422A (en) * | 1962-03-30 | 1966-06-29 | Whyte & Smith Ltd | Improvements in or relating to knitted articles |
US3937041A (en) * | 1974-10-21 | 1976-02-10 | Phillips Fibers Corporation | High relief double knit fabric |
GB2197351B (en) * | 1986-09-01 | 1990-01-10 | Linda Catherine Whaley | Knitted structure and a process for its production |
FR2617206A1 (en) * | 1987-06-26 | 1988-12-30 | Tachi S Co | Knitting method for forming a cover assembly for a vehicle seat |
DE3729662A1 (en) * | 1987-09-04 | 1989-03-23 | Stoll & Co H | KNITTED |
JPH032976A (en) * | 1989-05-30 | 1991-01-09 | Sanyo Electric Co Ltd | Picture information filing device |
DE9017482U1 (en) * | 1990-12-27 | 1991-07-18 | Dröge, Rodolf Johannes Cornelis, Mörgestel | Three-dimensional surface structure |
-
1992
- 1992-06-25 DE DE4220861A patent/DE4220861A1/en not_active Withdrawn
-
1993
- 1993-05-28 DE DE59306715T patent/DE59306715D1/en not_active Expired - Fee Related
- 1993-05-28 ES ES93108631T patent/ES2105006T3/en not_active Expired - Lifetime
- 1993-05-28 EP EP93108631A patent/EP0575774B1/en not_active Expired - Lifetime
- 1993-06-11 US US08/075,771 patent/US5379612A/en not_active Expired - Fee Related
- 1993-06-24 JP JP5195063A patent/JPH0657602A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
DE4220861A1 (en) | 1994-01-05 |
DE59306715D1 (en) | 1997-07-17 |
US5379612A (en) | 1995-01-10 |
EP0575774A1 (en) | 1993-12-29 |
ES2105006T3 (en) | 1997-10-16 |
JPH0657602A (en) | 1994-03-01 |
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