EP0558590A1 - Apparatus for manufacturing prestressed concrete railway ties, and ties manufactured using such apparatus. - Google Patents
Apparatus for manufacturing prestressed concrete railway ties, and ties manufactured using such apparatus.Info
- Publication number
- EP0558590A1 EP0558590A1 EP91920859A EP91920859A EP0558590A1 EP 0558590 A1 EP0558590 A1 EP 0558590A1 EP 91920859 A EP91920859 A EP 91920859A EP 91920859 A EP91920859 A EP 91920859A EP 0558590 A1 EP0558590 A1 EP 0558590A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mould
- segments
- mold
- supporting
- beams
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
- B28B23/06—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed for the production of elongated articles
Definitions
- This invention relates to an apparatus for manufacturing prestressed. concrete piles or beams, in particular railway ties, which apparatus comprises a casting mould which is divisible into segments each having the length of a beam to be formed, with wire tensioning devices being arranged at the ends of the casting mould for tensioning the prestressing wires running through the segments, which prestressing wires, upon hardening of the concrete poured into the casting mould, can be cut between the respective segments by means of a cutting device to obtain separate prestressed beams of a length determined by the mould segments .
- the object of the invention is to provide an apparatus for manufacturing rela- tively short beams or railway ties, in which these drawbacks are overcome and no end partitions are required.
- the apparatus according to the invention is characterized in that adjacent mould segments are inter- connected by at least one open passage of trapezoidal cross- section surrounding the continuous prestressing wires, while the mould is supported by supporting means which can be moved vertically and vertically directed supporting rods are provided at each open passage between adjacent mould segments, which supporting rods extend through the bottom of the mould and can be moved in vertical direction separately from the mould, the arrangement being such that after hardening of the concrete poured into the mould, the interconnected beams remain supported by the supporting rods during mould release by downward displacement of the mould.
- the beams to be manufactured are disposed in the mould with their end faces substantially in end-to-end abutment, these end faces being interconnected via a transitional area of a trapezoidal cross- section which is considerably smaller than the cross-section of the beam or tie and which includes all prestressing wires.
- the separate segments are in communication within the mould.
- Separate ties are obtained by making a saw cut in the transitional area, requiring not only the prestressing wires but also the concrete surrounding the prestressing wires to be cut. This sawing operation is performed after the ties have been released from the mould by lowering the mould while the hardened ties remain supported in the cast position by verti ⁇ cal supporting rods.
- each end face comprise projections approximately trapezoidal in cross-section.
- each end face may comprise two, rather than one, trapezoidal projections disposed on opposite sides of the median plane of the tie.
- Fig. 1 shows a tie in cast position
- Fig. 2 is a plan view of the tie according to Fig. 1;
- Fig. 3 is a side elevation of a tie according to Fig. 1;
- Fig. 4 is a section of an apparatus according to the invention taken in the saw plane Z of Fig. 1;
- Fig. 5 is a view taken on the line V-V of Fig. 4;
- Fig. 6 is a view taken on the line VI-VI of Fig. 4;
- Fig. 7 is an enlarged view of a supporting frame accord- • ing to Fig. 5;
- Fig. 8 is an enlarged view of a supporting rod according to Fig. 6.
- Fig. 1 shows a tie 1 to be manufactured in the casting position.
- the profile of the tie is determined on the basis of the strength and rigidity requirements the tie 1 must , meet .
- Shown on opposite sides of the tie 1 are adjacent ties 1 ' which are connected to tie 1 via a transitional area 3 before the ties 1, l 1 are separated from each other by making a saw cut in planes Z.
- the ties 1, 1' are manufactured in a casting mould whose shape is naturally determined by the profile of the ties and which extends in longitudinal direction over the length of a multiplicity of ties, for instance thirty-five.
- the mould is accordingly divided into segments of a length L which corresponds to the length of the tie to be manufactured, i.e. approximately 250 cm, said segments being interconnected via transitional areas 3.
- the transitional area 3 has a cross- section in the shape of a trapezoid 4, as indicated by dotted lines in the side elevation of Fig. 3. Consequently, after making the saw cuts in planes Z, the end face 7 of a tie comprises a projection 4 of trapezoidal cross-section, which includes all prestressing wires 6. To reduce the amount of concrete to be sawn through, it is preferred that instead of a- single trapezoidal projection, two trapezoidal projections 5 are provided, disposed on opposite sides of the median plane of the tie 1, as shown in solid lines in Fig. 3. It will be clear that in that case the transitional area 3 also has a cross-section in the form of the two projections 5.
- Fastening devices 2 such as plugs must be cast along with tie 1, so as to permit bolts to be screwed into them for securing the rail tracks to the tie.
- Figs 1-3 is shown in Figs 4-6.
- Fig. 4 is a section taken in the saw plane Z of Fig. 1.
- the elongated casting mould 16 is supported by a series of supporting frames 10 anchored to the floor by means of bolts 11.
- Each supporting frame 10 essen- tially consists of two side plates 12 interconnected by means of transverse connections 13, 14, 15.
- the transverse connec ⁇ tion 13 consists of a crossbeam on which the mould 16 is mounted.
- the dotted lines within the mould indicate the profile 17 of the tie, while the solid lines indicate the transitional area 3 in section, which section corresponds to the shape of the trapezoidal projections 5.
- the mould 16 is in the casting position.
- a control plate 21 mounted with slots 22 extending substantially obliquely (Fig. 5) in which the projection 19 is mounted.
- the control plate 21 can be moved to and fro in horizontal direction by means of a hydraulic cylin ⁇ der 23 and guide rollers 24, 25 provided at the top and the bottom of the control plate 21 in each supporting frame 10. If the hydraulic cylinder 23 is energized, the control plates 21 arranged on opposite sides of the mould 16 will move to the left in the view of Fig.
- the means of supporting the hardened ties in the casting position are formed by vertical rods 34, supported in each frame 10 by a supporting beam 14. These supporting rods 34 are arranged in each frame 10 adjacent the transitional area 3 (see Fig. 1) .
- the rods 34 extend through the crossbeam 13 and in the upper position the end faces of the rods 34 are dis ⁇ posed precisely at the level of the bottom surfaces of the trapezoidal projections 5.
- the supporting beam 14 for the rods 34 can be moved vertically in a manner corresponding to the displacement of the crossbeam 13.
- the end faces of the sup ⁇ porting beam 14 are provided with pins 30 having connected thereto a cylindrical projection 31.
- the projections 31 are mounted in a vertical slot 32 provided in the two side plates 12 of a frame 10.
- a pivot 15 Arranged under the supporting beam 14 in each frame 10 is a pivot 15 having mounted thereon two cam discs 33 abutting on the inside against the side plates 12.
- the cam discs 33 are fixedly connected to the pivot 15.
- the cam discs 33 (see Fig. 7) comprise a slotted curved track 35 in which the projection 31 of the supporting beam 14 is re ⁇ ceived. By pivoting the pivot 15, the projections 31 are forced to move vertically downwards in the slots 32, whereby the supporting rods 34 are pulled from their upper position and finally reach the retracted position shown in dotted lines in Fig. 4.
- the path traveled by the supporting rods 34 in vertical direction is shorter than the vertical path of travel of the mould 16.
- the pivoting movement of the pivot 15 is effected by a crank 36 connected to pivot 15, the end of the crank 36 being, connected to a hydraulic cylinder (not shown) .
- a hydraulic cylinder (not shown)
- all pivots 15 of the various supporting frames 10 can be pivoted simultaneously, so that in each supporting frame 10 the supporting rods 34 can be moved in upward or downward direction simultaneously.
- Fig. 6 shows the position in which the ties 1, still interconnected at the transitional areas 3, are supported in hardened condition by the supporting rods 34, while the moulds 16 (not shown) are arranged in the lower position.
- the manufacture of ties of prestressed concrete using the apparatus according to the invention comprises the following steps: 1.
- the mould or falsework 16 is set in the upper position as are the supporting rods 34.
- the mould is cleaned and oiled while fastening devices 2 are arranged in the mould at the appropriate places.
- Prestressing wires 6 are arranged in the mould 16, tautened and subsequently adjusted to the required pretension.
- the mould is filled up with concrete which is subse ⁇ quently packed, the concrete is covered and allowed to harden.
- the mould 16 can be moved downwards into the position shown in Fig. 4.
- the intercon- nected ties are then supported in the cast position by sup- porting rods 34 engaging the bottom surface of the projections 5 (see also Fig. 6) .
- the concrete elements consist ⁇ ing of the interconnected ties are moved in the longitudinal direction of the mould and then cut or sawn through at the transitional areas 3, so that separate ties 1 are obtained.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Laying Of Electric Cables Or Lines Outside (AREA)
Abstract
Appareil de fabrication de pieux ou de poutres en béton précontraint, et notamment de traverses de chemin de fer. L'appareil comporte un moule de coulage séparable en segments dont chacun a la même longueur que la poutre que l'on veut obtenir. Des dispositifs de mise en tension des fils de précontrainte traversant les segments sont disposés aux extrémités du moule de coulage. Lors du durcissement du béton dans le moule, on peut sectionner les fils entre les segments respectifs à l'aide d'un dispositif de coupe afin d'obtenir des poutres précontraintes séparées dont la longueur est déterminée par les segments du moule. Les segments voisins sont reliés les uns aux autres par au moins un passage ouvert (3) de section trapézoïdale entourant les fils continus de précontrainte (6), le moule (16) est porté par un organe porteur (13) apte à se déplacer dans le sens vertical, et des tiges de support verticales (34) sont disposées au niveau de chaque passage ouvert (3) entre des segments voisins du moule. Ces tiges de support (34) traversent le fond du moule (16) et peuvent se déplacer indépendamment de celui-ci dans le sens vertical. Après le durcissement du béton dans le moule (16), les poutres (1, 1') reliées les unes aux autres sont toujours soutenues par les tiges de support (34) pendant le démoulage réalisé lorsque le moule (16) se déplace vers le bas.Apparatus for manufacturing piles or prestressed concrete beams, and in particular railway sleepers. The apparatus comprises a pouring mold separable into segments, each of which has the same length as the beam that is to be obtained. Devices for tensioning the prestressing wires passing through the segments are arranged at the ends of the casting mold. During the hardening of the concrete in the mold, the wires can be cut between the respective segments using a cutting device in order to obtain separate prestressed beams whose length is determined by the segments of the mold. The neighboring segments are connected to each other by at least one open passage (3) of trapezoidal section surrounding the continuous prestressing wires (6), the mold (16) is carried by a support member (13) capable of moving in the vertical direction, and vertical support rods (34) are arranged at each open passage (3) between neighboring segments of the mold. These support rods (34) pass through the bottom of the mold (16) and can move independently of the latter in the vertical direction. After the concrete has hardened in the mold (16), the beams (1, 1 ') connected to each other are always supported by the support rods (34) during the demoulding carried out when the mold (16) moves towards the low.
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL9002531A NL9002531A (en) | 1990-11-20 | 1990-11-20 | Apparatus for the production of prestressed concrete sleepers for railway tracks, as well as sleepers manufactured using this apparatus. |
NL9002531 | 1990-11-20 | ||
PCT/NL1991/000235 WO1992008589A1 (en) | 1990-11-20 | 1991-11-20 | Apparatus for manufacturing prestressed concrete railway ties, and ties manufactured using such apparatus |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0558590A1 true EP0558590A1 (en) | 1993-09-08 |
EP0558590B1 EP0558590B1 (en) | 1994-08-24 |
Family
ID=19858006
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91920859A Expired - Lifetime EP0558590B1 (en) | 1990-11-20 | 1991-11-20 | Apparatus for manufacturing prestressed concrete railway ties, and ties manufactured using such apparatus |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP0558590B1 (en) |
KR (1) | KR930703126A (en) |
AR (1) | AR245967A1 (en) |
CS (1) | CS351191A3 (en) |
DE (1) | DE69103638T2 (en) |
ES (1) | ES2064124T3 (en) |
MY (1) | MY110432A (en) |
NL (1) | NL9002531A (en) |
PL (1) | PL167856B1 (en) |
WO (1) | WO1992008589A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2116819B1 (en) * | 1994-01-11 | 1999-03-16 | Alvistranvi S A | MANUFACTURING PROCEDURE FOR MULTIPURPOSE CROSSINGS. |
KR100243970B1 (en) * | 1997-11-10 | 2000-02-01 | 허규태 | Apparatus for manufacturing sleeper |
KR100243969B1 (en) * | 1997-11-10 | 2000-02-01 | 허규태 | Method for manufacturing concrete sleeper |
KR100243972B1 (en) * | 1997-12-09 | 2000-02-01 | 허규태 | Wire cutting apparatus for manufacturing sleeper |
CN100558523C (en) * | 2008-06-05 | 2009-11-11 | 中铁十四局集团有限公司 | Tensioning force-separated movable casing sleeper mould |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT271298B (en) * | 1964-11-20 | 1969-05-27 | Josef Proksch | Base plate and method for producing a large format building board |
US3832118A (en) * | 1972-05-08 | 1974-08-27 | Span Deck Inc | Apparatus for production of cast concrete members |
US4102957A (en) * | 1975-11-20 | 1978-07-25 | Canfarge Ltd (Francon Division) | Apparatus and method for manufacturing prestressed concrete railway ties |
SE408535B (en) * | 1977-04-29 | 1979-06-18 | A Betong Ab | SET THAT IN A LONG FORMBED MANUFACTURE SEVERAL ONE OF THE FOLLOWING BUILDING ELEMENTS AND FORMBED FOR EXECUTION OF THE SET |
FR2458368A1 (en) * | 1979-06-13 | 1981-01-02 | Freyssinet Int Stup | METHOD AND DEVICE FOR DEMOLISHING PRECONTRATED CONCRETE ELEMENTS MOLDED ON A LONG BENCH |
-
1990
- 1990-11-20 NL NL9002531A patent/NL9002531A/en not_active Application Discontinuation
-
1991
- 1991-11-20 WO PCT/NL1991/000235 patent/WO1992008589A1/en active IP Right Grant
- 1991-11-20 ES ES91920859T patent/ES2064124T3/en not_active Expired - Lifetime
- 1991-11-20 PL PL91299223A patent/PL167856B1/en unknown
- 1991-11-20 CS CS913511A patent/CS351191A3/en unknown
- 1991-11-20 MY MYPI91002146A patent/MY110432A/en unknown
- 1991-11-20 AR AR91321209A patent/AR245967A1/en active
- 1991-11-20 EP EP91920859A patent/EP0558590B1/en not_active Expired - Lifetime
- 1991-11-20 DE DE69103638T patent/DE69103638T2/en not_active Expired - Fee Related
-
1993
- 1993-05-20 KR KR1019930701504A patent/KR930703126A/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO9208589A1 * |
Also Published As
Publication number | Publication date |
---|---|
CS351191A3 (en) | 1992-06-17 |
DE69103638D1 (en) | 1994-09-29 |
NL9002531A (en) | 1992-06-16 |
MY110432A (en) | 1998-05-30 |
DE69103638T2 (en) | 1995-04-13 |
AR245967A1 (en) | 1994-03-30 |
KR930703126A (en) | 1993-11-29 |
WO1992008589A1 (en) | 1992-05-29 |
PL167856B1 (en) | 1995-11-30 |
ES2064124T3 (en) | 1995-01-16 |
EP0558590B1 (en) | 1994-08-24 |
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