EP0536596B1 - Schleifmittel - Google Patents
Schleifmittel Download PDFInfo
- Publication number
- EP0536596B1 EP0536596B1 EP92116325A EP92116325A EP0536596B1 EP 0536596 B1 EP0536596 B1 EP 0536596B1 EP 92116325 A EP92116325 A EP 92116325A EP 92116325 A EP92116325 A EP 92116325A EP 0536596 B1 EP0536596 B1 EP 0536596B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- weight
- monomers
- binder
- carbon atoms
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003082 abrasive agent Substances 0.000 title description 9
- 239000000178 monomer Substances 0.000 claims description 58
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 25
- 239000000203 mixture Chemical class 0.000 claims description 20
- 239000011230 binding agent Substances 0.000 claims description 19
- 125000004432 carbon atom Chemical group C* 0.000 claims description 15
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 150000004676 glycans Chemical class 0.000 claims description 11
- 229920001282 polysaccharide Polymers 0.000 claims description 11
- 239000005017 polysaccharide Substances 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 10
- 150000002148 esters Chemical class 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 7
- 150000002763 monocarboxylic acids Chemical class 0.000 claims description 6
- 150000002772 monosaccharides Chemical class 0.000 claims description 6
- 150000002482 oligosaccharides Chemical class 0.000 claims description 6
- 150000001735 carboxylic acids Chemical class 0.000 claims description 5
- 239000004815 dispersion polymer Substances 0.000 claims description 5
- 229920001542 oligosaccharide Polymers 0.000 claims description 5
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 4
- 150000001408 amides Chemical class 0.000 claims description 3
- 239000008346 aqueous phase Substances 0.000 claims description 3
- 150000002825 nitriles Chemical class 0.000 claims description 3
- 238000010526 radical polymerization reaction Methods 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000004132 cross linking Methods 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims 1
- 229920002472 Starch Polymers 0.000 description 34
- 235000019698 starch Nutrition 0.000 description 34
- 229920000642 polymer Polymers 0.000 description 23
- FFYWKOUKJFCBAM-UHFFFAOYSA-N ethenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC=C FFYWKOUKJFCBAM-UHFFFAOYSA-N 0.000 description 21
- 239000006185 dispersion Substances 0.000 description 17
- -1 vinylidene halides Chemical class 0.000 description 17
- 238000006116 polymerization reaction Methods 0.000 description 14
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000008107 starch Substances 0.000 description 12
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 10
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 9
- 229920000881 Modified starch Polymers 0.000 description 8
- 239000003995 emulsifying agent Substances 0.000 description 8
- 150000003254 radicals Chemical class 0.000 description 8
- 235000019426 modified starch Nutrition 0.000 description 7
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 6
- 229920001353 Dextrin Polymers 0.000 description 6
- 239000004375 Dextrin Substances 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 6
- 235000019425 dextrin Nutrition 0.000 description 6
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 5
- 239000013543 active substance Substances 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- 239000006061 abrasive grain Substances 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 230000009477 glass transition Effects 0.000 description 4
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 4
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical class [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 235000010323 ascorbic acid Nutrition 0.000 description 3
- 239000011668 ascorbic acid Substances 0.000 description 3
- 229960005070 ascorbic acid Drugs 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 239000012876 carrier material Substances 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 3
- 229910052593 corundum Inorganic materials 0.000 description 3
- 239000010431 corundum Substances 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000002609 medium Substances 0.000 description 3
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- FTNIPWXXIGNQQF-UHFFFAOYSA-N Maltopentose Chemical compound OC1C(O)C(O)C(CO)OC1OC1C(CO)OC(OC2C(OC(OC3C(OC(OC4C(OC(O)C(O)C4O)CO)C(O)C3O)CO)C(O)C2O)CO)C(O)C1O FTNIPWXXIGNQQF-UHFFFAOYSA-N 0.000 description 2
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- MUPFEKGTMRGPLJ-RMMQSMQOSA-N Raffinose Natural products O(C[C@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@@H](O[C@@]2(CO)[C@H](O)[C@@H](O)[C@@H](CO)O2)O1)[C@@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 MUPFEKGTMRGPLJ-RMMQSMQOSA-N 0.000 description 2
- MUPFEKGTMRGPLJ-UHFFFAOYSA-N UNPD196149 Natural products OC1C(O)C(CO)OC1(CO)OC1C(O)C(O)C(O)C(COC2C(C(O)C(O)C(CO)O2)O)O1 MUPFEKGTMRGPLJ-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 2
- GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 239000007857 degradation product Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003480 eluent Substances 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 238000006266 etherification reaction Methods 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 239000008103 glucose Substances 0.000 description 2
- 229940015043 glyoxal Drugs 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- SBGKURINHGJRFN-UHFFFAOYSA-N hydroxymethanesulfinic acid Chemical compound OCS(O)=O SBGKURINHGJRFN-UHFFFAOYSA-N 0.000 description 2
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003847 radiation curing Methods 0.000 description 2
- MUPFEKGTMRGPLJ-ZQSKZDJDSA-N raffinose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO[C@@H]2[C@@H]([C@@H](O)[C@@H](O)[C@@H](CO)O2)O)O1 MUPFEKGTMRGPLJ-ZQSKZDJDSA-N 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- LGXVIGDEPROXKC-UHFFFAOYSA-N 1,1-dichloroethene Chemical compound ClC(Cl)=C LGXVIGDEPROXKC-UHFFFAOYSA-N 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- CKAAWCHIBBNLOJ-UHFFFAOYSA-N 2,4-diaminobutanoic acid;hydron;dichloride Chemical compound Cl.Cl.NCCC(N)C(O)=O CKAAWCHIBBNLOJ-UHFFFAOYSA-N 0.000 description 1
- ISRGONDNXBCDBM-UHFFFAOYSA-N 2-chlorostyrene Chemical compound ClC1=CC=CC=C1C=C ISRGONDNXBCDBM-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- 239000004808 2-ethylhexylester Substances 0.000 description 1
- VFZKVQVQOMDJEG-UHFFFAOYSA-N 2-prop-2-enoyloxypropyl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(=O)C=C VFZKVQVQOMDJEG-UHFFFAOYSA-N 0.000 description 1
- FQMIAEWUVYWVNB-UHFFFAOYSA-N 3-prop-2-enoyloxybutyl prop-2-enoate Chemical compound C=CC(=O)OC(C)CCOC(=O)C=C FQMIAEWUVYWVNB-UHFFFAOYSA-N 0.000 description 1
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 1
- JHWGFJBTMHEZME-UHFFFAOYSA-N 4-prop-2-enoyloxybutyl prop-2-enoate Chemical compound C=CC(=O)OCCCCOC(=O)C=C JHWGFJBTMHEZME-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- GUBGYTABKSRVRQ-CUHNMECISA-N D-Cellobiose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-CUHNMECISA-N 0.000 description 1
- 229920002245 Dextrose equivalent Polymers 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 244000151018 Maranta arundinacea Species 0.000 description 1
- 235000010804 Maranta arundinacea Nutrition 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001218 Pullulan Polymers 0.000 description 1
- 239000004373 Pullulan Substances 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 244000062793 Sorghum vulgare Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- 235000012419 Thalia geniculata Nutrition 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical class [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- 235000019395 ammonium persulphate Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 229940089206 anhydrous dextrose Drugs 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000002902 bimodal effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- UTOVMEACOLCUCK-PLNGDYQASA-N butyl maleate Chemical compound CCCCOC(=O)\C=C/C(O)=O UTOVMEACOLCUCK-PLNGDYQASA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000007385 chemical modification Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- LDCRTTXIJACKKU-ARJAWSKDSA-N dimethyl maleate Chemical compound COC(=O)\C=C/C(=O)OC LDCRTTXIJACKKU-ARJAWSKDSA-N 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 1
- AFSIMBWBBOJPJG-UHFFFAOYSA-N ethenyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC=C AFSIMBWBBOJPJG-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 229940093915 gynecological organic acid Drugs 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 238000010335 hydrothermal treatment Methods 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- DNTMQTKDNSEIFO-UHFFFAOYSA-N n-(hydroxymethyl)-2-methylprop-2-enamide Chemical compound CC(=C)C(=O)NCO DNTMQTKDNSEIFO-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002896 organic halogen compounds Chemical class 0.000 description 1
- 150000002924 oxiranes Chemical class 0.000 description 1
- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical class C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 235000019423 pullulan Nutrition 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229940079827 sodium hydrogen sulfite Drugs 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- PUVAFTRIIUSGLK-UHFFFAOYSA-M trimethyl(oxiran-2-ylmethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1CO1 PUVAFTRIIUSGLK-UHFFFAOYSA-M 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
Definitions
- the present invention relates to abrasives based on finely divided abrasive particles bonded to one another and / or on a carrier, the binder being the solids content of an aqueous polymer dispersion which can be obtained by free-radically polymerizable unsaturated monomers in the presence of an aqueous phase
- Monosaccharides, oligosaccharides, polysaccharides, oxidatively, hydrolytically and / or enzymatically degraded polysaccharides, chemically modified mono-, oligo- or polysaccharides or mixtures of the compounds mentioned are polymerized by the process of free-radical aqueous emulsion polymerization.
- abrasives are known whose abrasive particles are bonded with a radiation-curable polymeric binder to achieve satisfactory properties.
- the disadvantage of radiation curing is disadvantageous.
- the object of the present invention was therefore to provide fully satisfactory abrasives based on polymeric binders which do not require radiation curing. Accordingly, the abrasives defined at the outset were found.
- abrasive particles fused or sintered corundum, zirconium corundum, silicon carbide and emery.
- Flexible substrates such as e.g. Paper, vulcanized fiber, woven fabrics, knitted fabrics, nonwovens based on natural and / or synthetic fibers, plastic films or metal foils.
- Radically polymerizable monomers include, in particular, monoethylenically unsaturated monomers such as olefins, for example ethylene, vinylaromatic monomers such as styrene, ⁇ -methylstyrene, o-chlorostyrene or vinyltoluenes, vinyl and vinylidene halides such as vinyl and vinylidene chloride, esters of vinyl alcohol and 1 to 18 C Monocarboxylic acids containing atoms, such as vinyl acetate, vinyl propionate, vinyl n-butyrate, Vinyl laurate and vinyl stearate, esters of preferably 3 to 6 carbon atoms have ⁇ , ⁇ -monoethylenically unsaturated mono- and dicarboxylic acids, such as in particular acrylic acid, methacrylic acid, maleic acid, fumaric acid and itaconic acid, with generally 1 to 12, preferably 1 to 8 and in particular Alkanols containing 1 to 4 carbon atoms, such as,
- the monomers mentioned are essentially insoluble in an aqueous medium and generally form the main monomers which, based on the total amount of the monomers to be polymerized, normally account for more than 50% by weight.
- Monomers which, when polymerized on their own, usually give homopolymers which have an increased solubility in water, are normally only used as modifying monomers in amounts, based on the total amount of the monomers to be polymerized, of less than 50% by weight, generally 0.5 up to 20, preferably 1 to 10 wt .-%, co-polymerized.
- Examples of such monomers are ⁇ , ⁇ -monoethylenically unsaturated mono- and dicarboxylic acids and their amides such as, for example, acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, acrylamide and methacrylamide, also vinyl sulfonic acid and its water-soluble salts and N- Vinyl pyrrolidone.
- Monomers which usually increase the internal strength of the films in the aqueous polymer dispersion, are also generally copolymerized only in minor amounts, usually 0.5 to 10% by weight, based on the total amount of the monomers to be polymerized.
- Such monomers normally have an epoxy, hydroxy, N-methylol, carbonyl or at least two non-conjugated ethylenically unsaturated double bonds.
- these are N-alkylolamides of ⁇ , ⁇ -monoethylenically unsaturated carboxylic acids having 3 to 10 C atoms and their esters with alcohols having 1 to 4 C atoms, among which the N-methylolacrylamide and the N-methylolmethacrylamide are very particularly preferred, two monomers containing vinyl residues, two monomers having vinylidene residues and two alkenyl residues Monomers.
- the di-esters of dihydric alcohol with ⁇ , ⁇ -monoethylenically unsaturated monocarboxylic acids are particularly suitable, among which in turn acrylic and methacrylic acid are preferably used.
- monomers having two non-conjugated ethylenically unsaturated double bonds are alkylene glycol diacrylates and dimethacrylates such as ethylene glycol diacrylate, 1,3-butylene glycol diacrylate, 1,4-butylene glycol diacrylate as well as propylene glycol diacrylate, dicinylbenzene, alla methacrylate, methacrylate, vinyl methacrylate, vinyl methacrylate, vinyl methacrylate, methacrylate, methacrylate, vinyl methacrylate, vinyl methacrylate, vinyl methacrylate, vinyl methacrylate, vinyl methacrylate, vinyl methacrylate, vinyl methacrylate, vinyl methacrylate, vinyl methacrylate, vinyl methacrylate, allyl methacrylate
- the following monomer compositions are of particular interest: 90 to 99% by weight of n-butyl acrylate and / or styrene 1 to 10 wt .-% acrylic acid and / or methacrylic acid.
- the monomers mentioned are polymerized by the process of free-radical aqueous emulsion polymerization in the presence of polysaccharides, oligosaccharides, monosaccharides and / or their derivatives. They can be of vegetable or animal origin, soluble in water or only dispersible therein.
- the so-called swelling starches are suitable, which are obtainable, for example, by hydrothermal treatment of native starch.
- Thin-boiling starches are also suitable. These are starches that are slightly degraded with acids or enzymes or oxidized with mild oxidizing agents, which, even in higher concentrations when cooking with water, do not produce viscous paste but rather relatively thin liquids.
- acid-modified starches are suitable, which are obtained by heating an aqueous starch suspension below the gelatinization temperature in the presence of small amounts of acid.
- Oxidatively modified starches are also suitable.
- Chromic acid, permanganate, hydrogen peroxide, nitrogen dioxide, hypochlorite or periodic acid can be used as the oxidizing agent.
- all native starches such as cereal starches (e.g. corn, wheat, rice or millet), tuber and root starches (e.g. potatoes, tapioca roots or arrowroot) or sago starches are suitable as starting starches.
- the use of roasted dextrins as described, for example, in EP-A 408 099 and in EP-A 334 515 is particularly advantageous.
- dextrins can be obtained by heating moist, dry starch, usually in the presence of small amounts of acid.
- Typical roasted dextrins are, for example, commercially available white and yellow dextrins; it also includes dextrins that are sold under the trademark Noredux® and Tackidex® are sold.
- dextrin is used here generally for starch breakdown products.
- radical emulsion polymerization in the presence of saccharified starches is recommended with particular advantage.
- This is a starch degradation product obtainable by hydrolysis in the aqueous phase, which preferably has a weight-average molecular weight M w of 2500 to 25,000. More detailed information on the production of the starches and starch derivatives mentioned can be found in G. Tegge, Starch and Starch Derivatives, Behr's Verlag, Hamburg 1984.
- the starches and starch derivatives mentioned can be used according to the invention in, for example, etherification or esterification in a chemically modified form.
- This chemical modification can be carried out on the starch before it is broken down or afterwards. Esterifications are possible with both inorganic and organic acids, their ahydrides or chlorides. Phosphated and acetylated derivatives are of particular interest.
- the most common etherification method is treatment with organic halogen compounds, epoxides or sulfates in aqueous alkaline solution.
- Particularly suitable ethers are alkyl ethers, hydroxyalkyl ethers, carboxyalkyl ethers and allyl ethers. Cyanoalkylated derivatives and reaction products with 2,3-epoxypropyltrimethylammonium chloride are also suitable. Products that are not chemically modified are preferred.
- mono- and oligosaccharides as well as cellulose degradation products, for example cellobiose and its oligomers, are also suitable.
- the saccharified starches of a weight average molecular weight of 2500 to 25,000 to be used with particular preference according to the invention are commercially available as such (for example the C * PUR products 01906, 01908, 01910, 01912, 01915, 01921, 01924, 01932 or 01934 from Cerestar GmbH , D-1150 Krefeld 12).
- Such saccharified starches are chemically different from roasted dextrins in that hydrolytic degradation in an aqueous medium (usually suspensions or solutions), which is generally carried out at solids contents of 10 to 30% by weight and preferably acid or enzyme-catalyzed, is carried out
- Possibility of recombination and branching essentially is not given, which is not least expressed in other molecular weight distributions.
- saccharified starches which have a bimodal molecular weight distribution have proven to be particularly advantageous according to the invention.
- the production of saccharified starches is generally known and, inter alia, in G. Tegge, Starch and Starch Derivatives, Behr's Verlag, Hamburg 1984, pp. 173 u. Pp. 220 ff and described in EP-A 441 197.
- the saccharified starches to be used according to the invention are preferably those whose weight-average molecular weight M w is in the range from 4000 to 16,000, particularly preferably in the range from 6500 to 13,000.
- the saccharified starches to be used according to the invention are normally completely soluble in water at room temperature, the solubility limit generally being above 50% by weight, which proves to be particularly advantageous for the preparation of the aqueous polymer dispersions according to the invention.
- the saccharified starches to be used according to the invention have an unevenness U (defined as the ratio of weight-average molecular weight M w to number-average molecular weight M n ; U characterizes the molecular weight distribution) in the range from 6 to 12.
- U is particularly advantageously 7 to 11 and a U of 8 to 10 is very particularly favorable.
- the proportion by weight of the saccharified starches to be used according to the invention which has a molecular weight below 1000, is at least 10% by weight, but not more than 70% by weight.
- This weight fraction is particularly preferably in the range from 20 to 40% by weight.
- the dextrose equivalent DE of which is 5 to 40, preferably 10 to 30 and particularly preferably 10 to 20.
- the DE value characterizes the reducing power in relation to the reducing power of anhydrous dextrose and is determined according to DIN 10308 edition 5.71, of the standards committee for food and agricultural products (see also Günther Tegge, Starch and starch derivatives, Behr's Verlag, Hamburg 1984, p. 305).
- aqueous polymer dispersions are obtained in their property profile when using saccharified starches to be used according to the invention
- the 40 wt .-% aqueous solutions at 25 ° C and a shear rate of 75 s ⁇ 1 one after DIN 53 019 determined dynamic viscosity ⁇ 40 [Pa ⁇ s] from 0.01 to 0.06, preferably from 0.015 to 0.04 and particularly preferably from 0.02 to 0.035.
- the mono-, oligo-, polysaccharides and / or their derivatives which are present according to the invention during the free radical aqueous emulsion polymerization can nevertheless be present as the only dispersants and also in a mixture with other surface-active substances. If they are used as the sole dispersant, they are normally present in the aqueous polymer dispersions according to the invention in amounts of 1 to 120% by weight, based on the amount of monomers to be polymerized.
- the protective colloids and emulsifiers normally used as dispersants come into consideration as accompanying surface-active substances.
- a detailed description of suitable protective colloids can be found in Houben-Weyl, Methods of Organic Chemistry, Volume XIV / 1, Macromolecular Substances, Georg-Thieme-Verlag, Stuttgart, 1961, pp. 411 to 420. Both anionic, cationic and nonionic emulsifiers are also considered.
- only accompanying emulsifiers are used as accompanying surface-active substances, the relative molecular weights of which, in contrast to the protective colloids, are usually below 2000.
- emulsifiers are, for example, ethoxylated fatty alcohols (EO degree: 3 to 50, alkyl radical: C8 to C36), ethoxylated mono-, di- and tri-alkylphenols (EO degree: 3 to 50, alkyl radical: C4 to C9), alkali metal salts of dialkyl esters of sulfosuccinic acid and alkali and ammonium salts of alkyl sulfates (alkyl radical: C8 to C12), of ethoxylated alkanols (EO degree: 4 to 30, alkyl radical: C12 to C18), of ethoxylated alkylphenols (EO degree: 3 to 50, Alkyl radical: C4 to C9), of alkyl sulfonic acids (alkyl radical: C12 to C18) and of alkylarylsulfonic acids (alkyl radical: C9 to C18).
- EO degree: 3 to 50 alkyl radical: C8
- emulsifiers can be found in Houben-Weyl, Methods of Organic Chemistry, Volume XIV / 1, Macromolecular Substances, Georg Thieme Verlag, Stuttgart, 1961, pages 192 to 208.
- Accompanying surface-active substances are usually in amounts of up to 5% by weight, based on the amount of the monomers to be polymerized, also used.
- the emulsion polymerization temperature is usually 30 to 95, preferably 75 to 90 ° C.
- the polymerization medium can consist only of water, as well as mixtures of water and thus miscible liquids such as methanol. Preferably only water is used.
- the emulsion polymerization can be carried out either as a batch process or in the form of a feed process, including a step or gradient procedure.
- the feed process in which part of the polymerization batch is initially charged, heated to the polymerization temperature, polymerized and then the rest of the polymerization batch, usually via a plurality of spatially separate feeds, one or more of which contain the monomers in pure or in emulsified form , gradually or with superposition of a concentration gradient while maintaining the polymerization of the polymerization zone.
- the initial charge and / or the monomer feed contains small amounts of emulsifiers, based on the total amount of the monomers to be polymerized, as a rule less than 0.5% by weight, in order to reduce the surface tension of the dispersing medium and thus to stir it in facilitate.
- the monomers are therefore frequently fed to the polymerization zone in a manner pre-emulsified with these auxiliary emulsifiers.
- the total amount of the mono-, oligo-, polysaccharide and / or their derivatives to be used is advantageously contained in an aqueous receiver.
- Free radical polymerization initiators are all those which are capable of initiating a free radical aqueous emulsion polymerization. Both peroxides, e.g. Alkali metal peroxidisulfates or H2O2, as well as azo compounds.
- Combined systems which are composed of at least one organic reducing agent and at least one peroxide and / or hydroperoxide, for example tert-butyl hydroperoxide and the sodium metal salt of hydroxymethanesulfinic acid or hydrogen peroxide and ascorbic acid, are also suitable.
- Combined systems are also suitable also contain a small amount of a metal compound soluble in the polymerization medium, the metallic component of which can occur in several valence stages, for example ascorbic acid / iron (II) sulfate / hydrogen peroxide, with the sodium metal salt of hydroxymethanesulfinic acid, sodium sulfite, sodium hydrogen sulfite or sodium metal bisulfite and often instead of ascorbic acid of hydrogen peroxide, tert-butyl hydroperoxide or alkali metal peroxydisulfates and / or ammonium peroxydisulfates can be used.
- a metal compound soluble in the polymerization medium the metallic component of which can occur in several valence stages
- a metal compound soluble in the polymerization medium for example ascorbic acid / iron (II) sulfate / hydrogen peroxide
- sodium metal salt of hydroxymethanesulfinic acid sodium sulfite, sodium hydrogen sulfite or
- the amount of free-radical initiator systems used is 0.1 to 2% by weight, based on the total amount of the monomers to be polymerized.
- Ammonium and / or alkali metal peroxydisulfates are particularly preferably used by themselves or as a component of combined systems as initiators.
- Sodium peroxydisulfate is particularly preferably used.
- the manner in which the free radical initiator system is added to the polymerization vessel in the course of the free radical aqueous emulsion polymerization according to the invention is of minor importance. It can either be completely introduced into the polymerization vessel or used continuously or in stages in the course of the free-radical aqueous emulsion polymerization, depending on its consumption. Specifically, this depends on the chemical nature of the initiator system and on the polymerization temperature in a manner known per se to the person skilled in the art. A portion is preferably introduced and the remainder is fed to the polymerization zone in accordance with the consumption.
- the free radical aqueous emulsion polymerization according to the invention can of course also be carried out under elevated or reduced pressure.
- the aqueous polymer dispersions according to the invention are generally prepared with a total solids content of 15 to 65% by weight, those from 10 to 75, very particularly preferably 20 to 60% by weight, based on those to be polymerized, being particularly preferred in terms of application technology Monomers containing mono-, oligo-, polysaccharides and / or their derivatives to be used according to the invention.
- Suitable binders for abrasive particles for the production of abrasives are, in a very particularly advantageous manner, aqueous polymer dispersions according to the invention, the polymers of which can be obtained by radical polymerisation of monomer mixtures, the following monomer composition consisting of 39 to 69% by weight of at least one ester of 3 to 6 carbon atoms containing ⁇ , ⁇ -monoethylenically unsaturated mono- and dicarboxylic acids and 1 to 6 carbon atoms with alkanols (monomers a), 30 to 60% by weight of styrene (monomer b), 1 to 10 wt .-% of at least one monomer from the group comprising 3 to 6 carbon atoms containing ⁇ , ⁇ -monoethylenically unsaturated carboxylic acids, their amides and nitriles (monomers c) and 0 to 10% by weight of one or more monomers from the group comprising N-alkylol
- the transfer of the abrasive particles into abrasives can e.g. in such a way that the finely divided abrasive particles are mixed with the aqueous polymer dispersions to be used according to the invention while adjusting the desired binder content, usually (calculated dry) 0.1 to 10% by weight, based on the amount of finely divided starting material, the mixture optionally forms after the addition of known aids, optionally compressed by applying pressure, and then hardens.
- a so-called base binder layer is preferably first applied to a carrier, into which the abrasive particles are introduced when wet.
- a second, so-called cover binder layer is generally applied for better embedding and fastening of the grain.
- the base and cover binder layers can consist of different binders.
- at least one of the two, preferably the top layer and particularly preferably both, consists of the aqueous polymer dispersions according to the invention.
- the curing process does not necessarily require the use of elevated temperatures (normally 50 to 250 ° C.), but also left to harden at a satisfactory rate by leaving it at room temperature.
- elevated temperatures normally 50 to 250 ° C.
- through-hardening can also be achieved by exposing the mass to be hardened to the action of microwaves.
- aqueous polymer dispersions according to the invention which are obtainable by free radical aqueous emulsion polymerization of mixtures of monomers a, b, c and d, the monomer composition of which is selected such that a polymer composed only of monomers a, b and c have a glass transition temperature, are recommended with particular advantage in this regard would have in the range of 0 to 40 ° C.
- aqueous polymer dispersions according to the invention meet these requirements in a completely satisfactory manner.
- Hardening does not necessarily require elevated temperatures when used, but can be carried out at room temperature and particularly advantageously under the influence of microwaves. This is particularly gentle on the carrier material and avoids extreme water removal, making complicated regeneration of the carrier material in climate zones unnecessary.
- the binders according to the invention are particularly characterized by increased heat resistance, so that the abrasive grains remain fixed in their position even under the elevated temperatures (150 ° C. and more) that occur during the grinding process. This prevents suppression of the abrasive grains (which reduces the grinding effect) or even chipping.
- the base layer is applied in dry layer thicknesses of 10 to 100 ⁇ m and the top layer in dry layer thicknesses of 20 to 103 ⁇ m.
- condensation products based on formaldehyde, melamine, phenol and / or urea for example Urecoll® 118.
- the amounts to be used can be up to 250% by weight, based on the solids content, determined less the saccharified starch, of the aqueous polymer dispersions according to the invention.
- the last-mentioned additives only have an advantageous effect in the manner described if curing takes place at elevated temperature, generally 100 to 250 ° C., or in the presence of acid.
- the latter can be achieved in a simple manner by adjusting the pH of the dispersion medium of the aqueous polymer dispersions to be used according to the invention to 1 to 5, preferably 2 to 3. If heat resistance in the usual range is required, it is preferable to work without additives.
- the sugared starches mentioned can be characterized as follows: Type M w U % By weight ⁇ 1000 DE ⁇ 40 [Pa ⁇ s] 01906 20080 10.9 12.2 2-5 - 01908 19290 10.0 15.9 8-10 0.056 01910 10540-12640 8.5-9.9 24.7-26.4 11-14 0.030 01915 6680-8350 6.8-8.4 32.9-34.7 17-19 0.021 01921 6700 7.4 39.1 20-23 0.017 01924 4730 6.8 53.6 26-30 0.014 01932 4500 7.9 63.2 33-35 0.011 01934 3000 6.0 68.4 36-39 0.009
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Graft Or Block Polymers (AREA)
- Polymerisation Methods In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Colloid Chemistry (AREA)
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4133191A DE4133191A1 (de) | 1991-10-07 | 1991-10-07 | Schleifmittel |
DE4133191 | 1991-10-07 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0536596A1 EP0536596A1 (de) | 1993-04-14 |
EP0536596B1 true EP0536596B1 (de) | 1995-09-06 |
Family
ID=6442195
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92116325A Expired - Lifetime EP0536596B1 (de) | 1991-10-07 | 1992-09-24 | Schleifmittel |
Country Status (7)
Country | Link |
---|---|
US (1) | US5221296A (ja) |
EP (1) | EP0536596B1 (ja) |
JP (1) | JPH05209167A (ja) |
CA (1) | CA2079861A1 (ja) |
DE (2) | DE4133191A1 (ja) |
DK (1) | DK0536596T3 (ja) |
ES (1) | ES2075991T3 (ja) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4133193A1 (de) * | 1991-10-07 | 1993-04-08 | Basf Ag | Waessrige polymerisatdispersionen |
US5378252A (en) * | 1993-09-03 | 1995-01-03 | Minnesota Mining And Manufacturing Company | Abrasive articles |
CA2134156A1 (en) * | 1993-11-22 | 1995-05-23 | Thomas P. Klun | Coatable compositions, abrasive articles made therefrom, and methods of making and using same |
DE9419573U1 (de) * | 1994-12-07 | 1995-02-02 | Jöst, Peter, 69483 Wald-Michelbach | Schleifmittel auf Unterlage |
US5618876A (en) * | 1995-06-05 | 1997-04-08 | National Starch And Chemical Investment Holding Corporation | Latex binders and coatings containing polymers derived from polymerizable saccharide monomers |
US5780619A (en) * | 1996-06-26 | 1998-07-14 | U.S. Technology Corporation | Starch graft poly(meth)acrylate blast media |
US6197951B1 (en) * | 1996-06-26 | 2001-03-06 | Archer Daniels Midland Company | Starch graft copolymer blast media |
US6251353B1 (en) * | 1996-08-26 | 2001-06-26 | Bridgestone Corporation | Production method of silicon carbide particles |
AUPO216396A0 (en) | 1996-09-06 | 1996-10-03 | Ici Australia Operations Proprietary Limited | Stain resistant water-borne paint |
US6162268A (en) * | 1999-05-03 | 2000-12-19 | Praxair S. T. Technology, Inc. | Polishing slurry |
US6569214B2 (en) * | 2000-06-01 | 2003-05-27 | U.S. Technology Corporation | Composite polymer blast media |
CN1318485C (zh) * | 2004-02-24 | 2007-05-30 | 中国科学院化学研究所 | 改变聚合物材料表面浸润性的方法 |
DE102007030102B4 (de) * | 2007-06-28 | 2019-10-31 | Schoeller Technocell Gmbh & Co. Kg | Vorimprägnat |
EP2540445B1 (de) * | 2011-06-29 | 2013-09-18 | Hermes Schleifkörper GmbH | Verfahren zur Herstellung eines Werkzeugs aus gebundenem Schleifmittel |
FR2983758B1 (fr) * | 2011-12-13 | 2015-11-27 | Saint Gobain Abrasives Inc | Composition resinique aqueuse pour articles abrasifs et articles resultants. |
FR2983759B1 (fr) * | 2011-12-13 | 2014-08-01 | Saint Gobain Abrasives Inc | Composition resinique aqueuse pour articles abrasifs et articles resultants. |
EP3166978B1 (de) * | 2014-07-10 | 2018-05-16 | Basf Se | Verfahren zur herstellung gefrier-auftau-stabiler, waessriger dispersionen |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4690692A (en) * | 1977-08-25 | 1987-09-01 | Hoechst Aktiengesellschaft | Synthetic resin binders and their use for the manufacture of abrasives |
DE3046696C2 (de) * | 1980-12-11 | 1984-11-22 | Rex Patent Graf von Rex GmbH & Co KG, 7170 Schwäbisch Hall | Verfahren zur Herstellung von Reibbelägen sowie Reibbeläge |
US4350498A (en) * | 1980-12-24 | 1982-09-21 | Norton Company | Dampening agent for resin bonded grinding wheels |
DE3323804A1 (de) * | 1983-07-01 | 1985-01-03 | Wacker-Chemie GmbH, 8000 München | Verfahren zur herstellung waessriger polymerdispersionen und ihre verwendung |
US4652274A (en) * | 1985-08-07 | 1987-03-24 | Minnesota Mining And Manufacturing Company | Coated abrasive product having radiation curable binder |
US4773920B1 (en) * | 1985-12-16 | 1995-05-02 | Minnesota Mining & Mfg | Coated abrasive suitable for use as a lapping material. |
AT389883B (de) * | 1986-08-21 | 1990-02-12 | Igel Schleifmittel | Schleifmittelzusammensetzung bzw. schleifmittel und verfahren zu deren herstellung |
US5055113A (en) * | 1988-11-23 | 1991-10-08 | Minnesota Mining And Manufacturing Company | Abrasive product having binder comprising an aminoplast resin |
-
1991
- 1991-10-07 DE DE4133191A patent/DE4133191A1/de not_active Withdrawn
-
1992
- 1992-09-24 DE DE59203558T patent/DE59203558D1/de not_active Expired - Fee Related
- 1992-09-24 ES ES92116325T patent/ES2075991T3/es not_active Expired - Lifetime
- 1992-09-24 DK DK92116325.9T patent/DK0536596T3/da active
- 1992-09-24 EP EP92116325A patent/EP0536596B1/de not_active Expired - Lifetime
- 1992-10-05 JP JP4265736A patent/JPH05209167A/ja not_active Withdrawn
- 1992-10-05 CA CA002079861A patent/CA2079861A1/en not_active Abandoned
- 1992-10-07 US US07/957,168 patent/US5221296A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP0536596A1 (de) | 1993-04-14 |
US5221296A (en) | 1993-06-22 |
DE4133191A1 (de) | 1993-04-08 |
DK0536596T3 (da) | 1995-10-23 |
JPH05209167A (ja) | 1993-08-20 |
CA2079861A1 (en) | 1993-04-08 |
DE59203558D1 (de) | 1995-10-12 |
ES2075991T3 (es) | 1995-10-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0536597B1 (de) | Wässrige Polymerisatdispersionen | |
EP0536596B1 (de) | Schleifmittel | |
DE69725511T2 (de) | Druckempfindliche Klebmittel | |
EP0789724B1 (de) | Wässrige polymerisatdispersion | |
EP0838509B1 (de) | Pulverförmiger Klebstoff | |
EP0568834B1 (de) | Wässrige Polymerisatdispersion | |
WO1994008085A1 (de) | Wässrige polymerisatdispersionen für pflegeleichte veredlung von textilien | |
EP0567819B1 (de) | Wässrige Polymerisatdispersion | |
EP2595841B1 (de) | Antidröhnmasse mit durch schutzkolloid stabilisiertem emulsionspolymerisat | |
EP3169738B1 (de) | Bindemittel für bodenbelagsklebstoffe | |
EP0536588B1 (de) | Formkörper | |
DE3711681A1 (de) | Verwendung von waessrigen kationischen kunststoffdispersionen zum impraegnieren und grundieren von saugfaehigen substraten | |
EP3166978B1 (de) | Verfahren zur herstellung gefrier-auftau-stabiler, waessriger dispersionen | |
EP0387664A2 (de) | Wässrige Kunststoffdispersion, Verfahren zu ihrer Herstellung und Anwendung | |
EP3781622B1 (de) | Haftklebstoffzusammensetzung mit auf vernetzung über keto- oder aldehydgruppen beruhendem gelgehalt | |
EP0722477A1 (de) | Wässrige polymerisatzubereitungen | |
DE69125040T2 (de) | Verfahren zur Herstellung von Spanplatten und einem Bindemittel zur Behandlung der Holzspäne vor dem Pressen | |
EP3538400B1 (de) | Antidröhnmasse mit emulsionspolymerisat mit alkyleniminseitenketten | |
EP0100892B1 (de) | Wässrige Polyvinylester-Dispersion, Verfahren zu ihrer Herstellung und ihre Verwendung | |
EP1500689B1 (de) | Beschichtungszusammensetzung und ihre Verwendung | |
DE69313981T2 (de) | Zusammensetzung einer kationischen mikroemulsion und verfahren zu ihrer herstellung | |
DE2808504A1 (de) | Niederalkyl-wasserstoff-polysiloxan enthaltende, waessrige emulsionscopolymere | |
EP0591821B1 (de) | Zur Kompostierung geeigneter Vliesstoff, gebunden mit einem Saccharidpfropfpolymerisat | |
EP0814096A1 (de) | Verfahren zur Herstellung niedrigviskoser, wässriger Polymerisatdispersionen mit Polymervolumenkonzentrationen von wenigstens 50 vol.-% | |
EP0866811A1 (de) | Verfahren zur herstellung niedrigviskoser, wässriger polymerisatdispersionen mit polymergehalten von wenigstens 50 vol-% |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 19930205 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): BE DE DK ES FR GB IT NL SE |
|
17Q | First examination report despatched |
Effective date: 19941205 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): BE DE DK ES FR GB IT NL SE |
|
REF | Corresponds to: |
Ref document number: 59203558 Country of ref document: DE Date of ref document: 19951012 |
|
REG | Reference to a national code |
Ref country code: ES Ref legal event code: FG2A Ref document number: 2075991 Country of ref document: ES Kind code of ref document: T3 |
|
REG | Reference to a national code |
Ref country code: DK Ref legal event code: T3 |
|
ITF | It: translation for a ep patent filed | ||
GBT | Gb: translation of ep patent filed (gb section 77(6)(a)/1977) |
Effective date: 19951108 |
|
ET | Fr: translation filed | ||
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed | ||
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 19970814 Year of fee payment: 6 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: SE Payment date: 19970815 Year of fee payment: 6 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: NL Payment date: 19970821 Year of fee payment: 7 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DK Payment date: 19970825 Year of fee payment: 6 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: BE Payment date: 19970909 Year of fee payment: 6 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: ES Payment date: 19970911 Year of fee payment: 6 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 19970915 Year of fee payment: 6 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DK Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 19980924 Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 19980924 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 19980925 Ref country code: ES Free format text: LAPSE BECAUSE OF THE APPLICANT RENOUNCES Effective date: 19980925 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 19980930 |
|
BERE | Be: lapsed |
Owner name: BASF A.G. Effective date: 19980930 |
|
GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 19980924 |
|
EUG | Se: european patent has lapsed |
Ref document number: 92116325.9 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 19990531 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20000401 |
|
NLV4 | Nl: lapsed or anulled due to non-payment of the annual fee |
Effective date: 20000401 |
|
REG | Reference to a national code |
Ref country code: DK Ref legal event code: EBP |
|
REG | Reference to a national code |
Ref country code: ES Ref legal event code: FD2A Effective date: 20001009 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20050922 Year of fee payment: 14 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES;WARNING: LAPSES OF ITALIAN PATENTS WITH EFFECTIVE DATE BEFORE 2007 MAY HAVE OCCURRED AT ANY TIME BEFORE 2007. THE CORRECT EFFECTIVE DATE MAY BE DIFFERENT FROM THE ONE RECORDED. Effective date: 20050924 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20070403 |