EP0515305A1 - Vibrator - Google Patents

Vibrator Download PDF

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Publication number
EP0515305A1
EP0515305A1 EP92710013A EP92710013A EP0515305A1 EP 0515305 A1 EP0515305 A1 EP 0515305A1 EP 92710013 A EP92710013 A EP 92710013A EP 92710013 A EP92710013 A EP 92710013A EP 0515305 A1 EP0515305 A1 EP 0515305A1
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EP
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Prior art keywords
unbalanced
vibrating
motors
motor
speed
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EP92710013A
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German (de)
French (fr)
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EP0515305B1 (en
Inventor
Manfred Anderl
Gerhard Bogun
Winfried Burkhard
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Hess Maschinenfabrik GmbH and Co KG
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Hess Maschinenfabrik GmbH and Co KG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • B28B1/0873Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/10Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of mechanical energy
    • B06B1/16Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of mechanical energy operating with systems involving rotary unbalanced masses
    • B06B1/161Adjustable systems, i.e. where amplitude or direction of frequency of vibration can be varied
    • B06B1/166Where the phase-angle of masses mounted on counter-rotating shafts can be varied, e.g. variation of the vibration phase

Definitions

  • the invention relates to a vibrating device with a vibrating table, with unbalanced shafts arranged in the vibrating table, driven and each provided with an unbalance body, which are assigned to one another in pairs, and with an adjusting device by means of which the vibrating frequency and the angular position of the unbalanced bodies can be changed relative to one another.
  • An adjustable and controllable vibrating device of the type mentioned serves the purpose of optimally compacting concrete elements during their production. This is achieved by program-controlled adaptation of the operating parameters of the vibrating device to the product-specific requirements during the production process.
  • the invention is based on the object of carrying out the adjustment of the operating parameters required to produce the optimum vibrating effect in accordance with a new principle in a vibrating device of the type mentioned at the outset.
  • this object is achieved in that each unbalanced shaft is driven individually by a motor which rotates at a predetermined speed in synchronism with the other motors, and an electronic controller is provided as an actuating device, by means of which each motor can be controlled in an angle-synchronized manner so that to change the vibrating frequency, the rotational speed of the unbalanced shafts and to change the angular position of the unbalanced bodies relative to one another, the rotational speed of at least one of the two mutually associated unbalanced shafts can be changed briefly.
  • the synchronization of the individual unbalance shafts is achieved by electronic, angularly synchronous control of the unbalance drives.
  • the intensity of the vibrating effect is controlled by an electronic change in the rotor position angle of the individual unbalance drives.
  • Each unbalanced shaft W1 to W4 is individually driven by one of the motors M1 to M4.
  • the motor M1 to M4 runs at the specified speed in synchronism with the other motors.
  • An electronic controller is provided as an adjusting device, by means of which the vibrating frequency and the angular position of the unbalance bodies U1 to U4 can be changed. Via the electronic controller, each motor M1 to M4 can be controlled in an angle-synchronized manner so that the Vibration frequency, the rotational speed of the unbalanced shafts W1 to W4 and to change the angular position of the unbalanced bodies U1 to U4 relative to one another, the rotational speed of at least one of the two mutually associated unbalanced shafts W1 to W4 can be changed briefly.
  • the unbalance bodies U1 to U4 of unbalanced shafts W1 to W4 assigned to one another have an angular position of 180 ° to one another.
  • motors M1 to M4 Via one of the two mutually assigned unbalanced shafts W1 to W4, motors M1 to M4, the one unbalanced shaft is briefly driven at a reduced speed, after reaching the desired new angular position which deviates from 180 °, again at the same speed as the motor driving the assigned unbalanced shaft.
  • the motors M1 to M4 are controlled via the motor control circuits K1 to K4 and the rotor position controller 2.
  • the rotor position control is superior to the motor control circuits K1 to K4.
  • Each motor M1 to M4 is assigned one of the mechanically coupled resolvers R1 to R4 and, as part of one of the motor control circuits K1 to K4, one of the drive inverters A1 to A4.
  • the drive converter A1 to A4 changes the speed of the motor M1 to M4 depending on the output signals sin ⁇ t and cos ⁇ t from the resolver R1 to R4 and setpoint signals from the rotor position controller 2 via the operating frequency f.
  • Actual values of the rotor positions of the motors M1 to M4 and operating parameters are fed to the rotor position controller 2 from the motor control circuits K1 to K4.
  • the operating parameters include, for example, the desired angle, vibrating time and actuating time.
  • the invention can be used commercially in the production of concrete elements that are compacted.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Surgical Instruments (AREA)
  • Oscillators With Electromechanical Resonators (AREA)

Abstract

A vibrator includes a vibrating table; a plurality of driven unbalanced shafts disposed within the vibrating table and arranged in pairs; and a plurality of unbalanced bodies. A separate unbalanced body is connected to each unbalanced shaft. The unbalanced bodies can assume various vibrating frequencies and angular positions. An adjustment device varies the vibrating frequencies and angular positions of the unbalanced bodies relative to one another. Each shaft is driven by a separate motor; the motors are adapted to rotate in synchronism with one another at a predetermined rotational speed. The adjustment device includes an electronic controller for regulating each of the motors. The electronic controller includes an arrangement for changing the vibrating frequencies of the unbalanced bodies by briefly varying a rotational speed of the unbalanced shafts; and an arrangement for changing the angular positions of the unbalanced bodies relative to one another by briefly varying a rotational speed of at least one driven unbalanced shaft of a pair of driven unbalanced shafts.

Description

Technisches Gebiet:Technical field:

Die Erfindung betrifft eine Rüttelvorrichtung mit einem Rütteltisch, mit in dem Rütteltisch angeordneten, angetriebenen und mit je einem Unwuchtkörper versehenen Unwuchtwellen, die paarweise einander zugeordnet sind, und mit einer Stelleinrichtung, über die die Rüttelfrequenz und die Winkellage der Unwuchtkörper zueinander veränderbar ist.The invention relates to a vibrating device with a vibrating table, with unbalanced shafts arranged in the vibrating table, driven and each provided with an unbalance body, which are assigned to one another in pairs, and with an adjusting device by means of which the vibrating frequency and the angular position of the unbalanced bodies can be changed relative to one another.

Eine verstell- und regelbare Rüttelvorrichtung der genannten Art dient dem Zweck, Betonelemente bei ihrer Produktion optimal zu verdichten. Dies wird erreicht durch programmgesteuerte Anpassung der Betriebsparameter der Rüttelvorrichtung an die produktspezifischen Erfordernisse während des Produktionsvorganges.An adjustable and controllable vibrating device of the type mentioned serves the purpose of optimally compacting concrete elements during their production. This is achieved by program-controlled adaptation of the operating parameters of the vibrating device to the product-specific requirements during the production process.

Stand der Technik:State of the art:

Für die Programmsteuerung finden sich im Stand der Technik folgende Lösungen: Eine mechanische Verstellung einer Unwuchtmasse aus der Nullage bis zu einem Maximalwert erfolgt bei Außen- oder bei Gegenlaufvibratoren dadurch, daß auf den Unwuchtwellen querbewegliche Zahnspangen angeordnet sind, die über eine schrägverzahnte Schubstange mit einer außerhalb des Vibrators befindlichen Stelleinrichtung verbunden sind (DE-Zeitschrift "Betonwerk + Fertigteil-Technik" Heft 10/1988 S. 48 bis 50). Eine Phasenverstellung ist mittels eines elektromechanisch verstellbaren Überlagerungsgetriebes (DE 37 08 922 A1); oder mittels eines Phasenverstellgetriebes möglich (DE 37 09 112 C1).The following solutions for program control can be found in the prior art: A mechanical adjustment of an unbalance mass from the zero position to a maximum value takes place in the case of external or counter-rotating vibrators by arranging braces that move transversely on the unbalanced shafts and that are connected via an helical connecting rod to an outside of the vibrator located actuator are connected (DE magazine "Betonwerk + Fertigteil-Technik" issue 10/1988 pp. 48 to 50). A phase adjustment is by means of an electromechanically adjustable superposition gear (DE 37 08 922 A1); or possible by means of a phase adjustment gear (DE 37 09 112 C1).

Darstellung der Erfindung:Presentation of the invention:

Der Erfindung liegt folgende Überlegung zugrunde: Optimal erfolgt die Verdichtung von Betonelementen mit einer Rüttelvorrichtung, wenn folgende Verstell- und Regelaufgaben gelöst werden:

  • a) Veränderung der Rüttlerfrequenz durch Änderung der Rüttlerwellendrehzahl;
  • b) Veränderung der Rüttelkraft zwischen Null und Maximum durch Phasenverstellung von mindestens zwei umlaufenden Unwuchtmassen zueinander;
  • c) Veränderung der Schwingungsamplitude durch Kombination der unter a) und b) genannten Maßnahmen.
The invention is based on the following consideration: The compacting of concrete elements takes place with a vibrating device if the following adjustment and control tasks are solved:
  • a) changing the vibrator frequency by changing the vibrator shaft speed;
  • b) changing the shaking force between zero and maximum by phase adjustment of at least two rotating unbalanced masses to each other;
  • c) Change in the vibration amplitude by combining the measures mentioned under a) and b).

Danach liegt der Erfindung die Aufgabe zugrunde, bei einer Rüttelvorrichtung der eingangs genannten Art die zur Erzeugung des optimalen Rütteleffektes erforderliche Anpassung der Betriebsparameter nach einem neuen Prinzip durchzuführen. Gemäß der Erfindung wird diese Aufgabe dadurch gelöst, daß jede Unwuchtwelle einzeln durch einen Motor angetrieben ist, der mit vorgegebener Drehzahl im Gleichlauf mit den anderen Motoren umläuft, und als Stelleinrichtung ein elektronischer Regler vorgesehen ist, über den jeder Motor winkelsynchron so regelbar ist, daß zur Änderung der Rüttelfrequenz die Drehzahl der Unwuchtwellen und zur Änderung der Winkellage der Unwuchtkörper zueinander die Drehzahl zumindest der einen der beiden einander zugeordneten Unwuchtwellen kurzzeitig veränderbar ist.Accordingly, the invention is based on the object of carrying out the adjustment of the operating parameters required to produce the optimum vibrating effect in accordance with a new principle in a vibrating device of the type mentioned at the outset. According to the invention, this object is achieved in that each unbalanced shaft is driven individually by a motor which rotates at a predetermined speed in synchronism with the other motors, and an electronic controller is provided as an actuating device, by means of which each motor can be controlled in an angle-synchronized manner so that to change the vibrating frequency, the rotational speed of the unbalanced shafts and to change the angular position of the unbalanced bodies relative to one another, the rotational speed of at least one of the two mutually associated unbalanced shafts can be changed briefly.

Bei der Erfindung wird die Synchronisierung der einzelnen Unwuchtwellen durch eine elektronische, winkelsynchrone Regelung der Unwuchtantriebe erreicht. Die Intensität des Rütteleffekts wird gesteuert durch eine elektronische Veränderung des Rotorlagewinkels der einzelnen Unwuchtantriebe zueinander.In the invention, the synchronization of the individual unbalance shafts is achieved by electronic, angularly synchronous control of the unbalance drives. The intensity of the vibrating effect is controlled by an electronic change in the rotor position angle of the individual unbalance drives.

Ausgestaltungen und Weiterbildungen der Erfindung sind in den Unteransprüchen beschrieben.Refinements and developments of the invention are described in the subclaims.

Kurze Beschreibung der Zeichnungen:Brief description of the drawings:

Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird nachfolgend im einzelnen beschrieben. Es zeigen in der Darstellung mit Schaltsymbolen

  • Fig. 1 einen Rütteltisch mit vier Unwuchtwellen und Einzelantrieb für jede Welle;
  • Fig. 2 einen zweiteiligen Rüttteltisch mit acht Unwuchtwellen, von denen je zwei Wellen miteinander gekuppelt sind, und mit Einzelantrieb für jede Welle, wobei auch der Regelkreis für die Einzelantriebe dargestellt ist;
  • Fig. 3 einen zweiteiligen Rütteltisch mit acht Unwuchtwellen und Einzelantrieb für jede Welle;
  • Fig. 4 die Wirkungsweise der Phasenverstellung der Unwuchtmassen;
  • Fig. 5 als Ausschnitt aus Fig. 2 den Regelkreis für einen der Einzelantriebe mit Angabe des Signalflusses.
An embodiment of the invention is shown in the drawing and will be described in detail below. They show in the representation with circuit symbols
  • 1 shows a vibrating table with four unbalanced shafts and individual drive for each shaft;
  • 2 shows a two-part vibrating table with eight unbalanced shafts, two of which are coupled to each other, and with an individual drive for each shaft, the control circuit for the individual drives also being shown;
  • 3 shows a two-part vibrating table with eight unbalanced shafts and individual drive for each shaft;
  • 4 shows the mode of operation of the phase adjustment of the unbalanced masses;
  • Fig. 5 as a detail from Fig. 2, the control loop for one of the individual drives with indication of the signal flow.

Weg zur Ausführung der Erfindung:Way of carrying out the invention:

Vier in einem Rütteltisch 1 angeordnete Unwuchtwellen W1 bis W4 werden einzeln durch zugeordnete Motoren M1 bis M4 über Gelenkwellen G1 bis G4 angetrieben. Die Unwuchtwellen W1 bis W4 sind mit Hilfe von Wälzlagern L1 bis L4 in dem Rütteltisch 1 gelagert. Mit jedem Motor M1 bis M4 ist über eine Kupplung C1 bis C4 ein Resolver R1 bis R4 mechanisch verbunden. Kupplungen sind auch zwischen den Wellen des zweiteiligen Rütteltisches 1 in Fig. 2 vorgesehen. Jeder Motor M1 bis M4 und jeder Resolver R1 bis R4 ist elektrisch mit einem Antriebsumrichter A1 bis A4 verbunden, der Bestandteil eines Motorregelkreises K1 bis K4 ist. Den Motorregelkreisen K1 bis K4 übergeordnet ist ein Rotorlagerregler 2.Four unbalanced shafts W1 to W4 arranged in a vibrating table 1 are individually driven by associated motors M1 to M4 via cardan shafts G1 to G4. The unbalanced shafts W1 to W4 are supported in the vibrating table 1 with the aid of roller bearings L1 to L4. A resolver R1 to R4 is mechanically connected to each motor M1 to M4 via a coupling C1 to C4. Couplings are also provided between the shafts of the two-part vibrating table 1 in FIG. 2. Each motor M1 to M4 and each resolver R1 to R4 is electrically connected to a drive converter A1 to A4, which is part of a motor control circuit K1 to K4. A rotor bearing controller 2 is superior to the motor control circuits K1 to K4.

Alle vier Motoren M1 bis M4 drehen ständig mit vorgegebener Drehzahl in absolutem Gleichlauf. Auf den Wellen befestigte Unwuchtkörper U1 bis U4 stehen so zueinander, daß sich die Zentrifugalkräfte gegenseitig aufheben und keine Rüttelwirkung vorhanden ist - Fig. 4, Bild 1 -. Soll gerüttelt werden, ist eine Phasenverstellung der Unwuchtkörper U1 bis U4 auf einen Wert notwendig, der der gewünschten Rütttelwirkung entspricht. Dies geschieht in der Weise, daß die Motoren M3 und M4 kurzzeitig mit verringerter Drehzahl gegenüber den Motoren M1 und M2, aber im Gleichlauf miteinander drehen, bis die gewünschte Phasenverstellung erreicht ist - Fig. 4, z.B. 100% in Bild 3 und 70% in Bild 2 -, um dann sofort wieder mit der gleichen Drehzahl wie die Motoren M1 und M2 zu rotieren, sodaß die eingestellte Lage der Unwuchten U1 bis U4 für die Dauer des Rüttelvorgangs erhalten bleibt. Die Rückstellung in die Nullage erfolgt in entgegengesetzt gleicher Weise. Die in Fig. 3 dargestellte Anordnung ermöglicht den gleichzeitigen Betrieb der Rütteltischhälften mit unterschiedlichen Frequenzen und Rüttelkräften.All four motors M1 to M4 rotate continuously at a given speed in absolute synchronism. Imbalance bodies U1 to U4 fastened on the shafts are positioned so that the centrifugal forces cancel each other and there is no vibrating effect - Fig. 4, Fig. 1 -. If vibrations are required, the unbalance bodies U1 to U4 must be phase-adjusted to a value that corresponds to the desired vibration effect. This is done in such a way that the motors M3 and M4 rotate briefly at a reduced speed compared to the motors M1 and M2, but in synchronism with one another, until the desired phase adjustment is reached - Fig. 4, e.g. 100% in Fig. 3 and 70% in Fig. 2 - in order to then immediately rotate again at the same speed as the motors M1 and M2, so that the set position of the unbalances U1 to U4 is retained for the duration of the vibrating process. The reset to the zero position takes place in the opposite manner. The arrangement shown in Fig. 3 enables the simultaneous operation of the vibrating table halves with different frequencies and vibrating forces.

Jede Unwuchtwelle W1 bis W4 ist einzeln durch einen der Motoren M1 bis M4 angetrieben. Der Motor M1 bis M4 läuft mit vorgegebener Drehzahl im Gleichlauf mit den anderen Motoren um. Als Stelleinrichtung, über die die Rüttelfrequenz und die Winkellage der Unwuchtkörper U1 bis U4 zueinander veränderbar ist, ist ein elektronischer Regler vorgesehen. Über den elektronischen Regler ist jeder Motor M1 bis M4 winkelsynchron so regelbar, daß zur Änderung der Rüttelfrequenz die Drehzahl der Unwuchtwellen W1 bis W4 und zur Änderung der Winkellage der Unwuchtkörper U1 bis U4 zueinander die Drehzahl zumindest der einen der beiden einander zugeordneten Unwuchtwellen W1 bis W4 kurzzeitig veränderbar ist.Each unbalanced shaft W1 to W4 is individually driven by one of the motors M1 to M4. The motor M1 to M4 runs at the specified speed in synchronism with the other motors. An electronic controller is provided as an adjusting device, by means of which the vibrating frequency and the angular position of the unbalance bodies U1 to U4 can be changed. Via the electronic controller, each motor M1 to M4 can be controlled in an angle-synchronized manner so that the Vibration frequency, the rotational speed of the unbalanced shafts W1 to W4 and to change the angular position of the unbalanced bodies U1 to U4 relative to one another, the rotational speed of at least one of the two mutually associated unbalanced shafts W1 to W4 can be changed briefly.

Die Unwuchtkörper U1 bis U4 einander zugeordneter Unwuchtwellen W1 bis W4 weisen eine Winkellage von 180° zueinander auf. Über den einen der beiden einander zugeordnete Unwuchtwellen W1 bis W4 antreibenden Motoren M1 bis M4 ist die eine Unwuchtwelle kurzzeitig mit verringerter Drehzahl, nach Erreichen der von 180° abweichenden, gewünschten neuen Winkellage wieder mit derselben Drehzahl angetrieben wie der die zugeordnete Unwuchtwelle antreibende Motor.The unbalance bodies U1 to U4 of unbalanced shafts W1 to W4 assigned to one another have an angular position of 180 ° to one another. Via one of the two mutually assigned unbalanced shafts W1 to W4, motors M1 to M4, the one unbalanced shaft is briefly driven at a reduced speed, after reaching the desired new angular position which deviates from 180 °, again at the same speed as the motor driving the assigned unbalanced shaft.

Die Regelung der Motoren M1 bis M4 ist über die Motorregelkreise K1 bis K4 und den Rotorlageregler 2 vorgenommen. Die Rotorlageregelung ist den Motorregelkreisen K1 bis K4 übergeordnet. Jedem Motor M1 bis M4 sind einer der mechanisch gekuppelten Resolver R1 bis R4 und als Bestandteil eines der Motorregelkreise K1 bis K4 einer der Antriebsumrichter A1 bis A4 zugeordnet. Der Antriebsumrichter A1 bis A4 verändert in Abhängigkeit von Ausgangssignalen sinωt und cosωt aus dem Resolver R1 bis R4 und Sollwertsignalen aus dem Rotorlageregler 2 über die Betriebsfrequenz f die Drehzahl des Motors M1 bis M4. Dem Rotorlageregler 2 sind aus den Motorregelkreisen K1 bis K4 Istwerte der Rotorlagen der Motoren M1 bis M4 und Betriebsparameter zugeführt. Zu den Betriebsparametern gehören beispielsweise Sollwinkel, Rütteldauer und Stellzeit.The motors M1 to M4 are controlled via the motor control circuits K1 to K4 and the rotor position controller 2. The rotor position control is superior to the motor control circuits K1 to K4. Each motor M1 to M4 is assigned one of the mechanically coupled resolvers R1 to R4 and, as part of one of the motor control circuits K1 to K4, one of the drive inverters A1 to A4. The drive converter A1 to A4 changes the speed of the motor M1 to M4 depending on the output signals sinωt and cosωt from the resolver R1 to R4 and setpoint signals from the rotor position controller 2 via the operating frequency f. Actual values of the rotor positions of the motors M1 to M4 and operating parameters are fed to the rotor position controller 2 from the motor control circuits K1 to K4. The operating parameters include, for example, the desired angle, vibrating time and actuating time.

Einer der Motoren M1 ist als Leitantrieb, die übrigen Motoren M2 bis M4 sind als Folgeantriebe vorgesehen. Für den Leitantrieb ist in Abhängigkeit von der gewählten Drehzahl eine feste Sollwertvorgabe vorgesehen, und der Sollwert für die Folgeantriebe wird über einen PI-Stellalgorithmus aus deren Abweichung von der Sollage errechnet ist. Der PI-Stellalgorithmus lautet:

Figure imgb0001

mit

Yn
= Stellgröße für den Zyklus n
Xdn
= Regeldifferenz im Zyklus n
Xdn - 1
= Regeldifferenz im Zyklus n - 1
TA
= Abtastzeit
TN
= Nachstellzeit
TV
= Vorhaltezeit
Kp
= Proportionalkonstante.
One of the motors M1 is a master drive, the other motors M2 to M4 are provided as slave drives. Depending on the selected speed, a fixed setpoint is provided for the master drive, and the setpoint for the slave drives is calculated using a PI actuation algorithm from their deviation from the setpoint. The PI positioning algorithm is:
Figure imgb0001

With
Y n
= Manipulated variable for cycle n
X dn
= Control difference in cycle n
X dn - 1
= Control difference in cycle n - 1
T A
= Sampling time
T N
= Reset time
T V
= Retention time
K p
= Proportional constant.

Gewerbliche Verwertbarkeit:Commercial usability:

Die Erfindung ist gewerblich verwertbar bei der Produktion von Betonelementen, die verdichtet werden.The invention can be used commercially in the production of concrete elements that are compacted.

Claims (8)

Rüttelvorrichtung mit einem Rütteltisch (1), mit in dem Rütteltisch (1) angeordneten, angetriebenen und mit je einem Unwuchtkörper (U1 bis U4) versehenen Unwuchtwellen (W1 bis W4), die paarweise einander zugeordnet sind, und mit einer Stelleinrichtung, über die die Rüttelfrequenz und die Winkellage der Unwuchtkörper (U1 bis U4) zueinander veränderbar ist, dadurch gekennzeichnet, daß jede Unwuchtwelle (W1 bis W4) einzeln durch einen Motor (M1 bis M4) angetrieben ist, der mit vorgegebener Drehzahl im Gleichlauf mit den anderen Motoren umläuft, und als Stelleinrichtung ein elektronischer Regler vorgesehen ist, über den jeder Motor (M1 bis M4) winkelsynchron so regelbar ist, daß zur Änderung der Rüttelfrequenz die Drehzahl der Unwuchtwellen (W1 bis W4) und zur Änderung der Winkellage der Unwuchtkörper (U1 bis U4) zueinander die Drehzahl zumindest der einen der beiden einander zugeordneten Unwuchtwellen (W1 bis W4) kurzzeitig veränderbar ist.Vibrating device with a vibrating table (1), with unbalanced shafts (W1 to W4) arranged in the vibrating table (1), driven and each with an unbalance body (U1 to U4), which are assigned to one another in pairs, and with an actuating device via which the Vibration frequency and the angular position of the unbalance bodies (U1 to U4) can be changed relative to one another, characterized in that each unbalanced shaft (W1 to W4) is individually driven by a motor (M1 to M4) which rotates at a predetermined speed in synchronization with the other motors, and an electronic controller is provided as the setting device, by means of which each motor (M1 to M4) can be controlled in an angle-synchronized manner so that the rotational speed of the unbalanced shafts (W1 to W4) and the change in the angular position of the unbalanced bodies (U1 to U4) relative to one another are used to change the vibrating frequency the speed of at least one of the two mutually assigned unbalanced shafts (W1 to W4) can be changed briefly. Rüttelvorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß vier Unwuchtwellen (W1 bis W4) in dem Rütteltisch (1) angeordnet sind.Vibrating device according to claim 1, characterized in that four unbalanced shafts (W1 to W4) are arranged in the vibrating table (1). Rüttelvorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Unwuchtkörper (U1 bis U4) einander zugeordneter Unwuchtwellen (W1 bis W4) eine Winkellage von 180° zueinander aufweisen, und daß über den einen der beiden einander zugeordnete Unwuchtwellen (W1 bis W4) antreibenden Motoren (M1 bis M4) die eine Unwuchtwelle kurzzeitig mit verringerter Drehzahl und nach Erreichen der von 180° abweichenden gewünschten neuen Winkellage wieder mit einer Drehzahl angetrieben ist, die derjenigen des die zugeordnete Unwuchtwelle antreibenden Motors entspricht.Vibrating device according to Claim 1 or 2, characterized in that the unbalance bodies (U1 to U4) of unbalanced shafts (W1 to W4) assigned to one another have an angular position of 180 ° to one another, and in that the one of the two mutually assigned unbalanced shafts (W1 to W4) drives Motors (M1 to M4) which an imbalance shaft is briefly driven at a reduced speed and after reaching the desired new angular position deviating from 180 ° again at a speed which corresponds to that of the motor driving the associated unbalanced shaft. Rüttelvorrichtung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichent, daß die Regelung der Motoren (M1 bis M4) über Motorregelkreise (K1 bis K4) und einen den Motorregelkreisen übergeordneten Rotorlageregler (2) erfolgt.Vibrating device according to one of Claims 1 to 3, characterized in that the motors (M1 to M4) are controlled by means of motor control loops (K1 to K4) and a rotor position controller (2) superordinate to the motor control loops. Rüttelvorrichtung nach Anspruch 4, dadurch gekennzeichent, daß jedem Motor (M1 bis M4) ein mechanisch gekoppelter Resolver (R1 bis R4) und als Bestandteil des Motorregelkreises (K1 bis K4) ein Antriebsumrichter (A1 bis A4) zugeordnet sind, der in Abhängigkeit von Ausgangssignalen (sinωt; cosωt) aus dem Resolver (R1 bis R4) und Sollwertsignalen aus dem Rotorlageregler (2) über die Betriebsfrequenz (f) die Drehzahl des Motors (M1 bis M4) verändert.Vibrating device according to claim 4, characterized in that each motor (M1 to M4) is assigned a mechanically coupled resolver (R1 to R4) and, as a component of the motor control circuit (K1 to K4), a drive converter (A1 to A4) which is dependent on output signals (sinωt; cosωt) from the resolver (R1 to R4) and setpoint signals from the rotor position controller (2) via the operating frequency (f) changed the speed of the motor (M1 to M4). Rüttelvorrichtung nach Anspruch 5, dadurch gekennzeichent, daß dem Rotorlageregler (2) aus den Motorregelkreisen (K1 bis K4) Istwerte der Rotorlagen der Motoren (M1 bis M4) und Betriebsparameter zugeführt werden.Vibrating device according to claim 5, characterized in that actual values of the rotor positions of the motors (M1 to M4) and operating parameters are supplied to the rotor position controller (2) from the motor control circuits (K1 to K4). Rüttelvorrichtung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichent, daß einer der Motoren (M1) als Leitantrieb, die übrigen Motoren (M2 bis M4) als Folgeantriebe vorgesehen sind.Vibrating device according to one of claims 1 to 6, characterized in that one of the motors (M1) is provided as a master drive, the other motors (M2 to M4) are provided as slave drives. Rüttelvorrichtung nach Anspruch 7, dadurch gekennzeichnet, daß für den Leitantrieb in Abhängigkeit von der gewählten Drehzahl eine feste Sollwertvorgabe vorgesehen ist und der Sollwert für die Folgeantriebe über einen PI-Stellalgorithmus aus deren Abweichung von der Sollage errechnet wird.Vibrating device according to claim 7, characterized in that a fixed setpoint value is provided for the master drive as a function of the selected speed and the setpoint value for the slave drives is calculated from their deviation from the setpoint position using a PI actuation algorithm.
EP92710013A 1991-05-22 1992-04-29 Vibrator Expired - Lifetime EP0515305B1 (en)

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DE4116647 1991-05-22
DE4116647A DE4116647C5 (en) 1991-05-22 1991-05-22 shaker

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CA (1) CA2087849C (en)
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AT16604U1 (en) * 2018-02-13 2020-02-15 Plasser & Theurer Export Von Bahnbaumaschinen Gmbh Machine for stabilizing a track

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CA2087849C (en) 2001-01-02
WO1992020466A1 (en) 1992-11-26
ATE129935T1 (en) 1995-11-15
DE59204232D1 (en) 1995-12-14
CA2087849A1 (en) 1992-11-23
EP0515305B1 (en) 1995-11-08
US5355732A (en) 1994-10-18
DE4116647C1 (en) 1992-07-02
DE4116647C5 (en) 2004-07-08

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