EP0507330B1 - Tube à décharge rempli de gaz - Google Patents

Tube à décharge rempli de gaz Download PDF

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Publication number
EP0507330B1
EP0507330B1 EP19920105798 EP92105798A EP0507330B1 EP 0507330 B1 EP0507330 B1 EP 0507330B1 EP 19920105798 EP19920105798 EP 19920105798 EP 92105798 A EP92105798 A EP 92105798A EP 0507330 B1 EP0507330 B1 EP 0507330B1
Authority
EP
European Patent Office
Prior art keywords
gas
tubular body
discharge tube
laser beam
electrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP19920105798
Other languages
German (de)
English (en)
Other versions
EP0507330A2 (fr
EP0507330A3 (en
Inventor
Seiichi C/O Yazaki Parts Co. Ltd. Wakabayashi
Takashi C/O Yazaki Parts Co. Ltd. Hirano
Yukio C/O Yazaki Parts Co. Ltd. Sone
Toshikazu C/O Yazaki Parts Co. Ltd. Ashizawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP6357692A external-priority patent/JPH0574550A/ja
Priority claimed from JP1508492U external-priority patent/JPH065177U/ja
Application filed by Yazaki Corp filed Critical Yazaki Corp
Publication of EP0507330A2 publication Critical patent/EP0507330A2/fr
Publication of EP0507330A3 publication Critical patent/EP0507330A3/en
Application granted granted Critical
Publication of EP0507330B1 publication Critical patent/EP0507330B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T13/00—Sparking plugs
    • H01T13/46—Sparking plugs having two or more spark gaps
    • H01T13/462—Sparking plugs having two or more spark gaps in series connection
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T1/00—Details of spark gaps
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T13/00—Sparking plugs
    • H01T13/02—Details
    • H01T13/04—Means providing electrical connection to sparking plugs

Definitions

  • the present invention relates to a method of producing gas-filled discharge tube in accordance with the generic clause of claim 1.
  • a gas-filled discharge tube can be applied for operation as a series gap of an ignition system of an automotive spark-ignition engine or the like.
  • a gas-filled discharge tube is also disclosed. Gas is supplied into the discharge tube via a gas charging pipe.
  • Fig. 6 shows a conventional gas-filled electric discharge tube 1 as disclosed in the Japanese Utility Model Laid-open 1-82245, wherein at the opposite open ends of a tubular body 2 formed of an electrically insulating material such as ceramic, there are formed a pair of electrode bases 4a and 4b airtightly adhered to the respective open ends for installing electrodes 3a and 3b as discharge electrodes which are formed by pressing a porous metal sheet on the respective electrode bases 4a and 4b, and to this structure, a gas-filled tube 5 is airtightly mounted on one electrode base 4a, and a connecting portion 6 (which is explained later on) is protrudingly formed on the other electrode base 4b.
  • a connecting portion 6 which is explained later on
  • a gas-filled discharge tube 1 is formed such that a high-pressurized inert gas is injected into the tubular body 2 from the gas-filled tube 5, and after the completion of the gas injection, the tube 5 is sealed by a gas sealing member 7, and thereafter a cylindrical shaped protection terminal 8 is provided to cover the external side of the tube 5, and further, an electrically conducting adhesive member 9 is filled between the protection terminal 8 and the tube 5.
  • the gas-filled discharge tube 1 as constructed above is, as shown in Fig. 7, incorporated into a plug gap 10 which is to be engaged with a terminal of the spark plug, whereby a pair of intermediate connecting terminals 14, 14, which are formed respectively at one end of the connecting terminal 11 to be connected to the spark plug and at one end of a cable terminal 13 connected to an end portion of a high-voltage cable 12, are engageably fixed respectively with the protection terminal 8 of the electrode base 4a and the connecting portion 6 of the electrode base 4b of the gas-filled discharge tube 1, so that a so-called series gap is connected in series to the spark plug.
  • the present invention has been made to eliminate such problems as described above, and it is an object of the present invention to provide a simple and economic method of producing a discharge tube which is capable of making the discharge tube itself smaller e.g. to minimize a plug cap that incorporates the discharge tube therein, thereby to realize a minimization of the size of the whole ignition system having a series gap.
  • the present invention since it is constructed such that at least one of the electrode bases which are supporting discharge electrodes and airtightly adhered to the electrically insulating tubular body is formed of an electrically conducting thin sheet, and this electrode base is formed with a bore which is made by a laser beam for filling an inert gas and welded also by the laser beam after the inert gas filling operation is completed to enclose the filled gas, it is no longer necessary to use a gas-enclosed tube to inject a gas to the tubular body because of the above gas filling bore, so that the above conventionally adopted gas-enclosed tube that largely protrudes from the electrode base can be obviated, thereby a reduction of the whole length of the gas-filled discharge tube can be made possible.
  • reference numeral 1 denotes a gas-filled discharge tube
  • numeral 2 denotes a tubular body
  • 3a and 3b respectively denote electrodes
  • 4a and 4b respectively denote electrode bases
  • 5 a gas-enclosed tube 6
  • 8 a protection terminal
  • 10 a plug cap
  • 14 an intermediate connecting terminal
  • 16 a gas filling bore
  • 17 an electrically conducting spring
  • 18 a carrier belt
  • 19 a welding device
  • reference numeral 21 denotes an installing projection.
  • Fig. 1 is an illustration showing one embodiment of a gas-filled discharge tube 1 according to the present invention, in which the discharge tube comprises a tubular body 2 formed of an electrically insulating material such as ceramic, one end of which is formed with an aperture 2a of a large diameter, while the other end thereof is formed with the other aperture 2b of a small diameter, and further, notch portions 2c, 2c are provided at the respective apertures 2a and 2b.
  • the discharge tube comprises a tubular body 2 formed of an electrically insulating material such as ceramic, one end of which is formed with an aperture 2a of a large diameter, while the other end thereof is formed with the other aperture 2b of a small diameter, and further, notch portions 2c, 2c are provided at the respective apertures 2a and 2b.
  • discharge electrodes 3a and 3b which are respectively formed by pressing a porous metal sheet so as to fit with each of these apertures, are engageably fixed with these notch portions 2c, 2c of the respective apertures 2a and 2b of the tubular body 2, and these electrodes 3a and 3b are supported by electrode bases 4a and 4b respectively, which are airtightly adhered to the end surfaces of the respective apertures of the tubular body 2 through soldering or the like.
  • the electrode base 4a of a large diameter for supporting the electrode 3a of a large diameter is formed of a thin metal sheet whose thickness is below 1.00 mm, and this electrode base 4a is further formed with a dented portion 15 at the center portion thereof to be contacted with an electrically conducting spring 17 (explained later) and the dented portion 15 is further formed with a tiny gas filling bore 16 which is, as explained later on, welded to close after the gas filling operation is completed so as to enclose the gas in the tubular body.
  • the other electrode base 4b of a small diameter for supporting the electrode 3b of a small diameter is formed of a lid-like metal sheet, at the center portion of which a connecting portion 6 is protrudingly formed just like the above-explained conventional device.
  • a gas-filled discharge tube 1 enclosing an inert gas is, as shown in Fig. 2, incorporated into a plug cap 10 which is to be engageably fixed to a terminal of the spark plug, wherein a spring 17 is suppressedly provided between a connecting terminal 11 to be connected to the spark plug and the electrode base 4a of the discharge tube 1, and a connecting portion 6 of the other electrode base 4b is engageably fixed to an intermediate connecting terminal 14 provided to a cable terminal 13 which is connected to one end of the high-voltage cable 12, thereby forming a so-called series gap connected in series to the spark plug.
  • the electrodes 3a and 3b are engageably fixed to the notch portions 2c, 2c of the respective apertures 2a and 2b of the above tubular body 2, and the electrode bases 4a and 4b are airtightly adhered through soldering or the like to the respective end surfaces of the tubular body 2, whereby the discharge tube 1 without inert gas enclosed therein is first assembled.
  • the carrier belt 18 is extended to the inner side of a chamber (not shown) having a pressure-proof character, and above the carrier belt 18 within the chamber a welding device 19 such as a YAG laser is movably mounted in respective vertical directions.
  • the carrier belt 18 is moved in a step-by-step form, and when the discharge tube 1 comes just below the welding device 19, the welding device 19 is activated to irradiate a laser beam 20 onto the center portion of the electrode base 4a of the discharge tube 1 for 1 to 10 shots to form a gas filling bore 16 having a diameter 0.3 to 1.00 mm on the electrode base 4a.
  • the chamber in which the discharge tube 1 is located is put in a vacuum state, and high-pressurized Argon or Xenon gas and a mixed gas with a rare gas N2 are injected into the chamber so as to fill the chamber with the inert gas.
  • the high-pressurized inert gas is filled into the discharge tube 1 by way of the above gas filling bore 16.
  • the welding device 19 held at the location where the gas filling bore 16 is formed is slightly moved upward and downward so as to shift the focal point of the laser beam 20 and irradiate the laser beam 20 again onto the center portion of the electrode base 4a of the discharge tube 1.
  • the gas filling bore 16 formed on the above discharge tube 1 is welded and sealed, and a gas-filled discharge tube having a high-pressurized inert gas enclosed therein is thereby formed.
  • an electrode base 4a of a large diameter airtightly adhered to the tubular body 2 for supporting the electrode 3a of a large diameter is formed of a thin metal sheet, and is also formed with a gas filling bore 16 by a laser beam 20 which bore is welded to be closed also by the laser beam 20 after the inert gas filling operation is completed, the gas can be filled into the tubular body 2 by way of the gas filling bore 16 obviating the use of a conventionally adopted gas-enclosed tube, and the gas-enclosed tube largely protruding from the electrode base 4 can also be unneeded, thereby enabling to shorten the whole length of the gas-filled discharge tube 1.
  • the plug cap 10 of an ignition system having a so-called series gap for incorporating this discharge tube 1 therein can also be minimized, so that the whole ignition system having a series gap can be minimized, and due to this fact, an engine room adopting such ignition system can have more space for other functions.
  • gas filling bore 16 which has been formed by a laser beam 20 can be easily welded only by shifting the focal point of the laser beam 20, a laser beam treating operation itself can be largely facilitated, and thereby the productivity thereof can be enormously improved.
  • both of the electrode bases 4a and 4b airtightly adhered to the opposite end portions of the tubular body 2 can be respectively formed of thin metal sheets, and the electrodes 3a and 3b to be engageably fixed to the tubular body 2 can be formed of a same diameter.
  • Fig. 5 is an illustration showing a gas-filled discharge tube according to another embodiment of the present invention.
  • the inner peripheral wall 2d of the tubular body 2 is formed as thin as possible to the extent that it can endure the high-pressure of the inert gas filled into the tubular body 2, and in addition, an installing projection 21 is formed at the aperture 2a of a large diameter of the tubular body 2, whereby a flange portion 3a' of a the large diameter electrode 3a is engageably fixed to the aperture 2a.
  • an electrode base 4a of a large diameter is further airtightly adhered to the end surface 21a of the installing projection 21.
  • the electrode base 4a is formed of a thin metal sheet, and that the gas filling bore 16 formed in the electrode base 4a is welded to seal the bore after the inert gas is filled therein.
  • the gas can be filled into the tubular body 2 by way of the gas filling bore 16 without using a conventionally adopted gas-enclosed tube, so that the gas-enclosed tube largely protruding from the electrode base 4 can also be unneeded, thereby the whole length of the gas-filled discharge tube 1 can be shortened. Further, by minimizing the size of the gas-filled discharge tube 1 as above, the whole ignition system having a series gap can be minimized.
  • the weight of the whole gas-filled electric discharge tube 1 can be reduced, and by minimizing the quantity of an electrically insulating material such as ceramic forming the tubular body 2, the manufacturing cost for the whole discharge tube 1 can be also reduced, so that the total weight of the whole ignition system having a series gap to incorporate this discharge tube 1 therein, and the total cost for its production can also be greatly reduced.
  • a gas-filled discharge tube is constructed such that it comprises a tubular body formed of an electrically insulating material, and electrode bases to be airtightly adhered thereto, at least one of which electrode bases being formed of an electrically conducting thin sheet, wherein the electrode base is formed with a gas filling bore 16 by a laser beam so as to first fill the gas, and then welded to close the bore by the laser beam after the inert gas filling operation is completed, whereby the inert gas can be filled into the tubular body 2 by way of the gas filling bore without using a conventionally adopted gas-enclosed tube, so that the conventional gas-enclosed tube largely protruding from the electrode base 4 can also be unneeded, and thereby the whole length of the gas-filled electric discharge tube 1 can be shortened, and consequently, the size of the whole ignition system having a series gap for incorporating the discharge tube therein can be minimized.

Landscapes

  • Spark Plugs (AREA)
  • Vessels And Coating Films For Discharge Lamps (AREA)

Claims (9)

  1. Procédé de fabrication d'un tube à décharge rempli de gaz comprenant les étapes consistant à :
    - fournir un corps tubulaire (2) formé en matériau électriquement isolant et présentant des parties d'engagement (2c), respectivement, au niveau de ses extrémités ouvertes opposées ;
    - fixer des parties de bride d'une paire d'électrodes (3a, b) aux parties d'engagement respectives (2c) dudit corps tubulaire ; et
    - fixer de façon étanche à l'air une paire de base d'électrode (4a, b) dans laquelle au moins une des bases est formée d'une feuille métallique mince conductrice électriquement, aux extrémités respectives du corps tubulaire (2), de telle sorte que les parties de bride de la paire d'électrodes (3a, b) soient intercalées entre le corps tubulaire (2) et lesdites bases d'électrodes respectives (4a, b) ;
    caractérisé par :
    - la formation d'un trou de remplissage de gaz (16) dans l'une des bases d'électrode (4a, b) par un faisceau laser ;
    - le remplissage du tube à décharge par un gaz inerte à l'aide dudit trou de remplissage (16) ; et
    - la soudure dudit trou de remplissage de gaz (16) par ledit faisceau laser de façon à fermer le trou, de façon étanche, et à enfermer dans le tube le gaz inerte.
  2. Procédé selon la revendication 1, caractérisé en ce que :
    - des parties à encoche (2c) sont prévues comme partie d'engagement (2c),
    - lesdites parties de bride sont engagées respectivement avec lesdites parties à encoche respectives, et
    - les parties de bride sont intercalées entre ledit corps tubulaire (2) et lesdites bases d'électrode respectives (4a, b).
  3. Procédé selon la revendication 1, caractérisé en ce que :
    - une partie en saillie (21) est formée autour de la périphérie du corps tubulaire en tant qu'une desdites parties d'engagement (2c),
    - la partie de bride de l'une desdites électrodes (3a, b) est fixée de manière à s'engager dans ladite partie en saillie (21), et
    - la partie de bride est intercalée entre ledit corps tubulaire (2) et une desdites bases d'électrode (4a, b) fixée à ladite partie en saillie dudit corps tubulaire.
  4. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé par la formation de l'une desdites bases d'électrode (4a, 4b) avec une partie en forme de dent (15) dans sa partie centrale pour recevoir le faisceau laser en vue de former ledit trou de remplissage de gaz (16).
  5. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé par la formation des deux bases d'électrode (4a, 4b) en feuille mince métallique conductrice électriquement.
  6. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé par la formation d'électrodes (3a, b) présentant un même diamètre.
  7. Procédé selon la revendication 3, caractérisé par la formation de la paroi périphérique intérieure dudit corps tubulaire selon une épaisseur telle qu'elle peut supporter la pression élevée dudit gaz inerte enfermé dans ledit corps tubulaire.
  8. Procédé selon la revendication 1, caractérisé par un changement de point focal dudit faisceau laser dans une direction verticale par rapport au tube présentant la base d'électrode (4a, 4b) dans un plan horizontal.
  9. Procédé selon la revendication 8, caractérisé par un changement de point focal dudit faisceau laser dans la direction verticale pour amener le point focal du faisceau laser sur la base d'électrode (4a, b) de façon à former le trou de remplissage de gaz (16) ou à le souder et à le fermer de façon étanche.
EP19920105798 1991-04-05 1992-04-03 Tube à décharge rempli de gaz Expired - Lifetime EP0507330B1 (fr)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP72000/91 1991-04-05
JP7200091 1991-04-05
JP6357692A JPH0574550A (ja) 1991-04-05 1992-03-19 ガス入り放電管
JP63576/92 1992-03-19
JP15084/92U 1992-03-23
JP1508492U JPH065177U (ja) 1992-03-23 1992-03-23 放電管

Publications (3)

Publication Number Publication Date
EP0507330A2 EP0507330A2 (fr) 1992-10-07
EP0507330A3 EP0507330A3 (en) 1992-11-19
EP0507330B1 true EP0507330B1 (fr) 1996-01-24

Family

ID=27280870

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19920105798 Expired - Lifetime EP0507330B1 (fr) 1991-04-05 1992-04-03 Tube à décharge rempli de gaz

Country Status (3)

Country Link
EP (1) EP0507330B1 (fr)
CA (1) CA2064942C (fr)
DE (1) DE69207798T2 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180274448A1 (en) * 2017-03-22 2018-09-27 Champion Aerospace Llc Spark gap assembly with non-radioactive gas fill

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0229303A1 (fr) * 1985-12-18 1987-07-22 Cerberus Ag Eclateur, en particulier pour application de prééclateur de bougie d'allumage pour moteur à combustion interne
US5166574A (en) * 1989-07-14 1992-11-24 Yazaki Corporation High-tension cable device
JPH0353481A (ja) * 1989-07-19 1991-03-07 Yazaki Corp 放電管

Also Published As

Publication number Publication date
EP0507330A2 (fr) 1992-10-07
DE69207798D1 (de) 1996-03-07
DE69207798T2 (de) 1996-05-30
EP0507330A3 (en) 1992-11-19
CA2064942A1 (fr) 1992-10-06
CA2064942C (fr) 1998-11-03

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