EP0504605B1 - Verfahren und Vorrichtung zum Herstellen eines Zylinders einer Brennkraftmaschine - Google Patents
Verfahren und Vorrichtung zum Herstellen eines Zylinders einer Brennkraftmaschine Download PDFInfo
- Publication number
- EP0504605B1 EP0504605B1 EP92102799A EP92102799A EP0504605B1 EP 0504605 B1 EP0504605 B1 EP 0504605B1 EP 92102799 A EP92102799 A EP 92102799A EP 92102799 A EP92102799 A EP 92102799A EP 0504605 B1 EP0504605 B1 EP 0504605B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mould
- steel ring
- process according
- cast iron
- grey cast
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 17
- 238000002485 combustion reaction Methods 0.000 title claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 30
- 239000010959 steel Substances 0.000 claims description 30
- 229910001060 Gray iron Inorganic materials 0.000 claims description 13
- 238000005266 casting Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 239000007789 gas Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 230000003647 oxidation Effects 0.000 claims description 4
- 238000007254 oxidation reaction Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052786 argon Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 230000004927 fusion Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910000922 High-strength low-alloy steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/08—Casting in, on, or around objects which form part of the product for building-up linings or coverings, e.g. of anti-frictional metal
Definitions
- the invention relates to a method for producing a cylinder of an internal combustion engine and an apparatus for performing this method.
- the invention has for its object to find a method and an apparatus for manufacturing a cylinder that avoid the disadvantage of long cooling time and can precisely represent the connection between steel and cast iron with little effort.
- the single figure shows a schematic sectional illustration of a molding box 1 and therein an outer mold 2 made for vertical casting from mineral molding material.
- An associated core 3 is fastened centrally in the interior of the outer mold 2.
- the space between the core 3 and the outer mold 2, which is a casting mold 4, is dimensioned such that a steel ring 5 to be provided on its inner surface with a gray cast iron running layer and an induction coil 6 surrounding the steel ring 5 can be arranged concentrically with the core 3 to be introduced later.
- the induction coil 6 is fixed in the outer mold 2 with refractory concrete in such a way that a cavity 7 remains between the inner surface of the steel ring 5 and the outer surface of the core 3, which serves as a lower section of the mold 4 for receiving the iron forming the gray cast iron layer.
- a cavity 8 lying above the steel ring 5 forms the upper portion of the casting mold 4, the remaining cylindrical sleeve outer shape.
- the mold 4 is filled with protective gas, for example with argon.
- tubular electrical feed lines 9 of the induction coil 6 as well as the induction coil 6, which is also made from tube cross sections, run in the molded material of the outer mold 2.
- the surface section of the core 3 opposite the steel ring 5 is provided with fireclay plates 10 for protection against the heat radiation.
- the steel ring 5 is heated in the mold 4 by means of the induction coil 6 to white heat.
- the casting mold 4 is filled with liquid gray cast iron via pouring channels 11, the latter entering into a fusion welded connection with the incandescent steel ring 5.
- the composite blank After the composite blank has cooled, it is removed from the casting mold 4, destroying it, and fed to further processing.
- the preheating of the steel ring 5 can also be carried out in another way, for example by introducing a flame gas behind the steel ring 5 or according to the principle of resistance heating.
- the steel ring 5 can be provided on the inner surface with a protective layer of nickel, tin or other suitable materials before it is introduced into the casting mold 4 in order to ensure additional protection against oxidation.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4109308 | 1991-03-21 | ||
DE4109308A DE4109308C1 (enrdf_load_stackoverflow) | 1991-03-21 | 1991-03-21 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0504605A1 EP0504605A1 (de) | 1992-09-23 |
EP0504605B1 true EP0504605B1 (de) | 1996-06-12 |
Family
ID=6427895
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92102799A Expired - Lifetime EP0504605B1 (de) | 1991-03-21 | 1992-02-20 | Verfahren und Vorrichtung zum Herstellen eines Zylinders einer Brennkraftmaschine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0504605B1 (enrdf_load_stackoverflow) |
JP (1) | JP3023031B2 (enrdf_load_stackoverflow) |
DE (2) | DE4109308C1 (enrdf_load_stackoverflow) |
FI (1) | FI97957C (enrdf_load_stackoverflow) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4207607C1 (enrdf_load_stackoverflow) * | 1992-03-10 | 1993-09-23 | Otto Junker Gmbh, 52152 Simmerath, De | |
DE19958185A1 (de) * | 1999-12-02 | 2001-06-07 | Mahle Ventiltrieb Gmbh | Verlorene Form zur Herstellung einer Zylinderlaufbuchse |
WO2017126169A1 (ja) | 2016-01-19 | 2017-07-27 | 株式会社パイオラックス | ダンパー装置 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE347300C (de) * | 1922-01-19 | M A N Lastwagenwerke | Befestigung der Laufbuechse in den Zylindern von Verbrennungskraftmaschinen | |
DE760193C (de) * | 1940-02-06 | 1953-06-15 | Bayerische Motoren Werke Ag | Verfahren zur Herstellung von aus Stahl und Leichtmetall zusammengesetzten Koerpern |
DE748062C (de) * | 1940-11-15 | 1944-10-25 | Vorrichtung zum Herstellen von Verbundgusskoerpern durch Schleudern | |
DE1426111A1 (de) * | 1961-07-01 | 1968-12-12 | Maschf Augsburg Nuernberg Ag | Luftgekuehlter Zylinder fuer Brennkraftmaschinen |
US3279006A (en) * | 1963-12-30 | 1966-10-18 | Martin Metals Company | Method of preparing composite castings |
US3342564A (en) * | 1965-01-22 | 1967-09-19 | Martin Metals Company | Composite castings |
US3551188A (en) * | 1967-12-07 | 1970-12-29 | United States Steel Corp | Method of lining cylinders |
DE2408500B2 (de) * | 1974-02-22 | 1977-09-15 | Karl Schmidt Gmbh, 7107 Neckarsulm | Verfahren zur herstellung von aus gusseisen mit kugelgraphit bestehenden bauteilen |
DD256790A3 (de) * | 1978-02-03 | 1988-05-25 | Vniieto | Verfahren zur herstellung bimetallischer erzeugnisse |
DD272617A1 (de) * | 1988-05-30 | 1989-10-18 | Maw Stahlgiesserei Wilhelm Pie | Verfahren zum huellgiessen eines verbundkoerpers |
-
1991
- 1991-03-21 DE DE4109308A patent/DE4109308C1/de not_active Expired - Fee Related
-
1992
- 1992-02-20 DE DE59206520T patent/DE59206520D1/de not_active Expired - Lifetime
- 1992-02-20 EP EP92102799A patent/EP0504605B1/de not_active Expired - Lifetime
- 1992-02-28 FI FI920907A patent/FI97957C/fi not_active IP Right Cessation
- 1992-03-13 JP JP4089801A patent/JP3023031B2/ja not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
FI920907A0 (fi) | 1992-02-28 |
DE4109308C1 (enrdf_load_stackoverflow) | 1992-01-16 |
FI97957C (fi) | 1997-03-25 |
EP0504605A1 (de) | 1992-09-23 |
FI920907A7 (fi) | 1992-09-22 |
FI97957B (fi) | 1996-12-13 |
DE59206520D1 (de) | 1996-07-18 |
JP3023031B2 (ja) | 2000-03-21 |
JPH0596359A (ja) | 1993-04-20 |
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