EP0480727B1 - Rouleau de fourneau revêtu et procédé pour sa fabrication - Google Patents

Rouleau de fourneau revêtu et procédé pour sa fabrication Download PDF

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Publication number
EP0480727B1
EP0480727B1 EP91309332A EP91309332A EP0480727B1 EP 0480727 B1 EP0480727 B1 EP 0480727B1 EP 91309332 A EP91309332 A EP 91309332A EP 91309332 A EP91309332 A EP 91309332A EP 0480727 B1 EP0480727 B1 EP 0480727B1
Authority
EP
European Patent Office
Prior art keywords
coating
zirconia
feed composition
powder
powder feed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91309332A
Other languages
German (de)
English (en)
Other versions
EP0480727A1 (fr
Inventor
Harold Haruhisa Fukubayashi
Masahiko C2-3-12 Nippon Steel Ohwada Apt. Amano
Yukihiro B2-12 Nippon Steel Ohwada Apt. Nakamura
Keiichiro Ohno
Hideo Nitta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Praxair ST Technology Inc
Original Assignee
Praxair ST Technology Inc
Praxair Technology Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Praxair ST Technology Inc, Praxair Technology Inc filed Critical Praxair ST Technology Inc
Publication of EP0480727A1 publication Critical patent/EP0480727A1/fr
Application granted granted Critical
Publication of EP0480727B1 publication Critical patent/EP0480727B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C23C4/11Oxides

Definitions

  • a hearth roll having a metal surface coated with a wear resistant refractory oxide coating which comprises particles of zirconium silicate and/or its decomposition products SiO2 and ZrO2, in a mixture with particles of zirconia fully or partialy stabilized with an oxide selected from Ca0, Y203, Mg0, Ce02 and Hf02.
  • a process for forming a wear resistant and thermal shock resistant refractory oxide coating on a metal hearth roll for use in the continuous annealing of steel comprises: formulating a powder feed composition comprising mixing powder particles of zirconium silicate with powder particles of zirconia at least partially stabilized with an oxide selected from Ca0, Y203, Mg0, Ce02 and Hf02; and thermally spraying the powder feed composition on the metal roll to form an as-deposited coating composition which, by x-ray phase analysis, comprises: Zr02 ⁇ x where x is one of the stabilizing oxides; ZrSi04 and/or its decomposition products SiO2 and ZrO2, and Si02.
  • the powder feed composition should comprise at least 65 wt% stabilized zirconia with the remainder substantially zirconium silicate whereas for detonation gun application the powder feed composition should comprise at least 40 wt% stabilized zirconia and up to 60 wt% zirconium silicate.
  • the zirconia may be either fully or partially stabilized although partially stabilized zirconia is preferred.
  • the impervious layer may be less than 0.005mm (5 microns) and is produced as a result of interdiffusion or oxidation in an environment at an elevated temperature in the presence of oxygen.
  • a similar layer may form in an inert atmosphere as a result of reaction between the oxide overcoat and the metallic undercoat.
  • the sample substrate material had a thick plate shape with a dimension of 50x50x10 mm, one 50x50 side coated.
  • the sample substrate was 304 stainless steel.
  • Thermal shock resistance is evaluated by counting how many cycles the coating can survive without spalling off. Sample No. of Cycles 8 no spalling after 20 cycles 13 no spalling after 20 cycles 14 spalling after 6 cycles

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Physics & Mathematics (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Tunnel Furnaces (AREA)
  • Paints Or Removers (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)

Claims (10)

  1. Rouleau de soie destiné à être utilisé dans le recuit continu de l'acier, consistant en un rouleau ayant une surface métallique portant un revêtement d'oxyde réfractaire résistant à l'usure qui comprend des particules de silicate de zirconium et/ou de ses produits de décomposition SiO₂ et ZrO₂ en mélange avec des particules de zircone totalement ou partiellement stabilisée avec un oxyde choisi entre CaO, Y₂O₃, MgO, CeO₂ et HfO₂.
  2. Rouleau suivant la revendication 1, dans lequel la composition de revêtement comprend au moins 40 % en poids de la zircone stabilisée et jusqu'à 60 % en poids de silicate de zirconium et/ou de ses produits de décomposition SiO₂ et ZrO₂.
  3. Rouleau suivant la revendication 2, dans lequel la particule de zircone stabilisée représente l'ingrédient principal de la composition de revêtement.
  4. Procédé pour former un revêtement d'oxyde réfractaire résistant à l'usure et résistant aux chocs thermiques sur un rouleau de soie en métal destiné à être utilisé dans le recuit continu de l'acier, procédé qui comprend :
       la formulation d'une composition d'alimentation, sous forme de poudre, comprenant le mélange de particules de poudre de silicate de zirconium avec des particules de poudre de zircone stabilisée au moins partiellement avec un oxyde choisi entre CaO, Y₂O₃, MgO, CeO₂ et HfO₂ ; et
       la pulvérisation thermique de la composition d'alimentation, sous forme de poudre, sur le rouleau métallique pour former une composition de revêtement telle que déposée qui, par analyse des phases aux rayons X, comprend : du ZrO₂.x dans lequel x est un des oxydes stabilisants ; du ZrSiO₄ et/ou ses produits de décomposition SiO₂ et ZrO₂ et du SiO₂.
  5. Procédé suivant la revendication 4, dans lequel la composition de particules de poudre comprend au moins 40 % en poids de zircone stabilisée et jusqu'à 60 % en poids de silicate de zirconium et/ou de ses produits de décomposition SiO₂ et ZrO₂.
  6. Procédé suivant la revendication 4 ou 5, dans lequel une sous-couche d'un alliage matière céramique-métal est déposée sur le rouleau de sole en métal avant la pulvérisation thermique de la composition d'alimentation sous forme de poudre.
  7. Procédé suivant la revendication 6, dans lequel la sous-couche d'alliage matière céramique-métal est une matrice métallique à base de cobalt comprenant du Co-Cr-Al-Ta-Y et du Al₂O₃.
  8. Procédé suivant la revendication 4 ou 7, dans lequel le revêtement tel que déposé est formé en introduisant la composition d'alimentation, sous forme de poudre, à travers un chalumeau à plasma, ladite composition d'alimentation sous forme de poudre, comprenant au moins 65 % en poids de la zircone partiellement stabilisée et jusqu'à 35 % en poids de silicate de zirconium.
  9. Procédé suivant la revendication 4 ou 7, dans lequel le revêtement tel que déposé est formé en introduisant la composition d'alimentation sous forme de poudre, à travers un canon à détonation, ladite composition d'alimentation sous forme de poudre, comprenant au moins 40 % en poids de la zircone partiellement stabilisée et jusqu'à 60 % en poids de silicate de zirconium.
  10. Procédé suivant la revendication 9, dans lequel la composition d'alimentation sous forme de poudre, comprend au moins 50 % en poids de zircone partiellement stabilisée.
EP91309332A 1990-10-11 1991-10-10 Rouleau de fourneau revêtu et procédé pour sa fabrication Expired - Lifetime EP0480727B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US59609690A 1990-10-11 1990-10-11
US596096 1990-10-11

Publications (2)

Publication Number Publication Date
EP0480727A1 EP0480727A1 (fr) 1992-04-15
EP0480727B1 true EP0480727B1 (fr) 1995-07-26

Family

ID=24385970

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91309332A Expired - Lifetime EP0480727B1 (fr) 1990-10-11 1991-10-10 Rouleau de fourneau revêtu et procédé pour sa fabrication

Country Status (8)

Country Link
EP (1) EP0480727B1 (fr)
JP (1) JPH0718405A (fr)
KR (1) KR960008146B1 (fr)
AT (1) ATE125577T1 (fr)
AU (1) AU658833B2 (fr)
CA (1) CA2053188C (fr)
DE (1) DE69111552T2 (fr)
ES (1) ES2075364T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103993215A (zh) * 2013-02-14 2014-08-20 普莱克斯S.T.技术有限公司 充当特定氧化物形成障碍的加载有高水平陶瓷的改性MCrAlY组合物的选择性氧化
CN105483695A (zh) * 2015-12-04 2016-04-13 武汉钢铁(集团)公司 一种炉底辊的制作方法

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5304519A (en) * 1992-10-28 1994-04-19 Praxair S.T. Technology, Inc. Powder feed composition for forming a refraction oxide coating, process used and article so produced
US5667641A (en) * 1995-10-23 1997-09-16 Pulp And Paper Research Institute Of Canada Application of thermal barrier coatings to paper machine drying cylinders to prevent paper edge overdrying
US6517960B1 (en) 1999-04-26 2003-02-11 General Electric Company Ceramic with zircon coating
US6730422B2 (en) * 2002-08-21 2004-05-04 United Technologies Corporation Thermal barrier coatings with low thermal conductivity
ATE518016T1 (de) * 2006-05-12 2011-08-15 Fundacion Inasmet Verfahren zum erhalt von keramikbeschichtungen und erhaltene keramikbeschichtungen
JP5112361B2 (ja) 2009-02-27 2013-01-09 三菱重工業株式会社 航空機構造体製造装置
DE102017004944A1 (de) 2017-05-23 2018-11-29 Vdeh-Betriebsforschungsinstitut Gmbh Ofenrolle für einen Wärmebehandlungsprozess eines Werkstücks, Verfahren zum Herstellen derselben, Transporteinrichtung für einen Ofen, Thermoprozessanlage und Verwendung einer Ofenrolle in einer Thermoprozessanlage mit einem Ofen
DE102022119143A1 (de) * 2022-07-29 2024-02-01 Endress+Hauser Flowtec Ag Edelstahlprodukt, Feldgerät und Verfahren zur Herstellung
CN115584461A (zh) * 2022-08-26 2023-01-10 武汉钢铁有限公司 一种防止炭套辊芯渗碳的方法、隔离涂层及炉底辊

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL6709949A (fr) * 1966-07-22 1968-01-23
FR1536493A (fr) * 1966-07-22 1968-08-16 Montedison Spa Enduits protecteurs de grande résistance et procédé correspondant pour leur application sur des surfaces intérieurs de réacteurs de craquage d'hydrocarbure
CS155480B1 (fr) * 1972-06-02 1974-05-30
AU603692B2 (en) * 1983-06-20 1990-11-22 Norton Company A powder for the production of sintered stabilized zirconia
JPS60194056A (ja) * 1984-03-14 1985-10-02 Hitachi Ltd セラミツク被覆層を有する耐熱部材
DE3543802A1 (de) * 1985-12-12 1987-06-19 Bbc Brown Boveri & Cie Hochtemperatur-schutzschicht und verfahren zu ihrer herstellung

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103993215A (zh) * 2013-02-14 2014-08-20 普莱克斯S.T.技术有限公司 充当特定氧化物形成障碍的加载有高水平陶瓷的改性MCrAlY组合物的选择性氧化
CN103993215B (zh) * 2013-02-14 2017-08-29 普莱克斯 S.T.技术有限公司 充当特定氧化物形成障碍的加载有高水平陶瓷的改性MCrAlY组合物的选择性氧化
CN105483695A (zh) * 2015-12-04 2016-04-13 武汉钢铁(集团)公司 一种炉底辊的制作方法
CN105483695B (zh) * 2015-12-04 2018-03-30 武汉钢铁重工集团有限公司 一种炉底辊的制作方法

Also Published As

Publication number Publication date
AU658833B2 (en) 1995-05-04
DE69111552T2 (de) 1996-02-29
CA2053188A1 (fr) 1992-04-12
CA2053188C (fr) 1997-12-16
EP0480727A1 (fr) 1992-04-15
KR920008209A (ko) 1992-05-27
KR960008146B1 (ko) 1996-06-20
AU8578491A (en) 1992-04-16
ES2075364T3 (es) 1995-10-01
ATE125577T1 (de) 1995-08-15
JPH0718405A (ja) 1995-01-20
DE69111552D1 (de) 1995-08-31

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