EP0465445B1 - Dachziegelplattenpresse - Google Patents

Dachziegelplattenpresse Download PDF

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Publication number
EP0465445B1
EP0465445B1 EP91850167A EP91850167A EP0465445B1 EP 0465445 B1 EP0465445 B1 EP 0465445B1 EP 91850167 A EP91850167 A EP 91850167A EP 91850167 A EP91850167 A EP 91850167A EP 0465445 B1 EP0465445 B1 EP 0465445B1
Authority
EP
European Patent Office
Prior art keywords
plate
tool
pairs
tools
stop
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91850167A
Other languages
English (en)
French (fr)
Other versions
EP0465445A1 (de
Inventor
Lars Ingvarsson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Coil Processing Systems CPS Teknik AB
Original Assignee
Coil Processing Systems CPS Teknik AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coil Processing Systems CPS Teknik AB filed Critical Coil Processing Systems CPS Teknik AB
Priority to AT91850167T priority Critical patent/ATE102853T1/de
Publication of EP0465445A1 publication Critical patent/EP0465445A1/de
Application granted granted Critical
Publication of EP0465445B1 publication Critical patent/EP0465445B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/02—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/26—Stops

Definitions

  • the present invention relates to a method according to the preamble of claim 1 and to a device according to the preamble of claim 5.
  • SE-A-416069 describes a stretching method.
  • SE-A-447146 describes a bending method.
  • SE-A-453003 describes a drawing method wherein there is a fixed holding in one of the tool pairs so that all sliding occurs in the other tool pair.
  • US-A-4250728 describes a method wherein there is a fixed holding in one of the tool pairs.
  • All of the above mentioned specifications disclose a roof tile imitation with a symmetrical, just about sinus formed wave shape having a greatest angle to the development plane of the plate of about 45°.
  • Actual roof tiles normally have a non-symmetric wave shape where one flank of a wave has an angle of e.g. 30° whereas the other flank has an angle of e.g. 60°.
  • Making cross-running steps on a pre-profiled plate becomes increasingly difficult with a steeper flank angle of the profile.
  • the tendency to form folds in the step increases, and on the other hand the stress on the coating of the plate will increase.
  • Particularly sensitive is a thick plastic coating, a so called PVC-plastisol.
  • the invention has for its object to provide an improved and lenient method for making cross-running, smooth plaits on a pre-profiled plate and a device which makes cross-running, smooth plaits in a manner which is lenient to the pre-profiled and normally plastic coated or lacquered plate.
  • a specific object of the invention is to permit making cross-running plaits on a pre-profiled plate having a steep flank angle and/or a thick plastic coating, e.g. a so called plastisol coating.
  • Fig. 1 shows a first pair of tools having tools 11, 12 and a second pair of tools having tools 13, 14.
  • Fig. 2 shows the tool pair 13, 14 in a cross view, enlarged and in more details than fig. 1 which is very diagrammatical.
  • the tools 13 and 14 comprise holders 30, 31 which have replaceable three part inserts 32, 33 adapted to the cross-sectional shape of the pre-profiled plate 15 which is introduced between the tools.
  • the upper tool 14 is vertically movable in relation to the lower tool 13 by means of two motors in the shape of hydraulic cylinders 34, 35. Between the tool pairs 13, 14 there is formed a slot for the plate 15, and this slot is defined by interchangeable stops.
  • the tool pair 13, 14 is guided mechanically as one unit, so it may perform a vertical movement which is brought about by means of two motors in the shape of hydraulic cylinders 38, 39 mounted in the machine frame, not shown.
  • the tool pair 11, 12 is designed in the same manner as the tool pair 13, 14 and defines, similarly, a slot for the plate 15 in such a manner that the plate does not become squeezed when the tool pair is closed.
  • the tool 11 of the tool pair 11, 12 is vertically fixed but the tool pair 11, 12 is horizontally movable as one unit a few millimetres between its normal position, shown in fig. 1 and 3, and a clamping position, shown in fig. 4, by means of a motor in the shape of a hydraulic cylinder 40.
  • the tool 12 is vertically movable relative to the tool 11 between an operational position shown in fig. 1 and fig. 3, in which the slot between the tools 11, 12 for the pre-profiled plate 15 is greater than the thickness of the plate, e.g. 110-200 % of the plate thickness, and an open position, shown in fig. 5.
  • the tool 14 of the tool pair 13, 14 is similarly vertically movable between an operative position relative to the tool 13, shown in fig.
  • the slot between the tools 13, 14 is of the same size as the one between the tools 11, 12, and an open position, shown in fig. 4.
  • the slot 19 between the two tool pairs similarly is greater than the thickness of the plate, e.g. at least 110%, preferably at least 150% of the plate thickness, but preferably less than 500% of the plate thickness. In a preferred embodiment it is 150-250% of the plate thickness.
  • a typical plate thickness is 0,1-1 mm. It should be noted that the figures not are true as to the scale.
  • Fig. 1 and 3-4 are fragmentary and diagrammatical, and they do not show the feeding device of the machine to feed the plate stepwise. However, such a feeding device is trivial. The only thing which is shown, beyond the tool pairs 11, 12 and 13, 14 and the hydraulic cylinders 39, 40 is a stop 16. However, the feeding device is shown in fig. 2. It comprises two slide blocks 50, 51 which slide on guides 52, 53 in the machine frame. The slide blocks 50, 51 have jaws 54, 55 which by means of hydraulic cylinders 56, 57 may grip the edges of the plate to feed the plate one step forward as the slide blocks 50, 51 are then moved by means of feeding cylinders, not shown.
  • the figures 1 and 2-4 are sufficient to explain one sequence for making a cross-running step on the plate 15 which has been pre-profiled by roll forming, and such a sequence will now be disclosed.
  • the tool pair 12, 13 is moved vertically downwardly, i.e. transversely to the main plane of the plate, lying horizontally.
  • the plate will be drawn into the two pairs of tools, and, when the major part of the new step 23 has been formed, the earlier formed step 22 will engage with the stop 16, as is shown in fig.
  • the two tool pairs are opened, i.e. the tools 12 and 14 are raised to their positions as shown in fig. 5, and the plate 15 is fed forwardly a predtermined distance.
  • the tool pairs are then closed and the sequence is completed, and the position in fig. 1 has been resumed.
  • the feeding is preferably adapted in such a manner that the initial distance between an existing step and the stop is slightly less, e.g. 10 mm. Then, the stop 16 will bring about that the last drawing in of 1-2 mm always takes place in the tool pair 11, 12. However, the major portion of the step is formed while the plate may slide freely within the tool pairs.
  • a very accurate "roof tile length" is achieved, i.e. the distance between the steps 22, 23, despite the fact that the shaping, which may be characterized as a deep drawing without clamping force, is very lenient.
  • the stop 16 is engaged at first when more than 90% of the step has been formed. It is desirable that as much as possible of the step has been formed as the stop is engaged, and the above example is realistic. However, an improvement as compared to prior art technique is achieved if at least half of the step has been formed before the stop 16 is engaged. A clear improvement is achieved if at least 60% of the step has been formed before the stop 16 is engaged, and a further improvement for 75%. However, for very difficult combinations of shape and material, e.g. pre-profiled plate having steep flanks and a plastisol coating, it will be required for at least 90% of the step to be formed with free drawing in of the plate into the two tool pairs before the stop 16 is engaged, to ensure a satisfying result.
  • shape and material e.g. pre-profiled plate having steep flanks and a plastisol coating
  • the formed steps 22, 23 may be flat or may they be crowned inversely to the pre-profiling, as is shown in SE-A-447146 and US-A-4250728, or may they have any shape there-between.
  • flat steps 22, 23 are shown and the plate is shown in its section only.
  • the rearward pre-profiling of the plate is not shown in as much as that would only tend to make the figures more difficult to understand.
  • the figures 1 and 3-5 may also be considered to show the tool pairs with tool edges that are ondulating rather than straight, as seen from above, to make inversely ondulated steps, but in this case only a section of the tool pairs is shown whereas the rearmost portions of the tool pairs are not shown.
  • the invention may be varied within the scope of the claims.
  • the tool pair 11 may be vertically fixed, whereas instead the vertical movement of the tool pair 13, 14 may end with an oblique movement inwardly (e.g. with an angle of 45° - 60° to the horizontal) that results in a clamping of the step.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Laminated Bodies (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Claims (6)

  1. Verfahren zum Herstellen quer verlaufender Stufen an einer vorprofilierten Platte, beispielsweise zur Herstellung einer gemusterten Dachziegelplatte, wobei die Platte (15) in zwei Werkzeugpaaren (11, 12; 13, 14) geführt ist und wobei eines der Werkzeugpaare (13, 14) in bezug zum anderen Werkzeugpaar in einer Richtung bewegt wird, die zur Platte im wesentlichen senkrecht steht, wobei die Bewegung auf einer Strecke erfolgt, die der Höhe der Stufe (22, 23) entspricht, worauf die Werkzeugpaare geöffnet werden und die Platte um einen vorbestimmten Schritt vorgefördert wird und worauf der Formvorgang wiederholt wird, dadurch gekennzeichnet, daß ein Anschlag (16) dazu benutzt wird, mit einer vorher geformten Stufe (22) in Eingriff zu kommen, um die Gleitbewegung in einem der Werkzeugpaare (13, 14) zu stoppen und daß der Vorschub der Platte so angepaßt wird, daß die vorher geformte Stufe (22) erst dann mit dem Anschlag (16) in Eingriff kommt, wenn wenigstens die Hälfte der neuen Stufe (23) gebildet worden ist.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß der Vorschub der Platte (15) so angepaßt ist, daß wenigstens 75%, vorzugsweise wenigstens 90% der Stufe (23), gebildet worden ist, bevor die vorher gebildete Stufe (22) mit dem Anschlag (16) in Eingriff kommt.
  3. Verfahren nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, daß zwischen den Werkzeugen (11, 12; 13, 14) jedes Werkzeugpaares ein Schlitz aufrechterhalten wird, der größer ist als die Dicke der Platte, so daß in keinem Werkzeugpaar eine Haltekraft erzielt wird.
  4. Verfahren nach Ansrpuch 3, dadurch gekennzeichnet, daß zwischen den beiden Werkzeugflächen (24, 25), die der Plattenstufe (23) benachbart sind, ein Schlitz aufrechterhalten wird, der breiter ist als die Dicke der Platte und daß die Stufe dann, wenn sie fertig ist, durch Annähern dieser Werkzeugflächen aneinander geglättet wird.
  5. Vorrichtung zum Herstellen quer verlaufender Stufen (22, 23) an einer vorprofilierten Platte (15), beispielsweise zur Herstellung von gemusterten Dachziegelplatten, mit zwei Werkzeugpaaren (11, 12 bzw. 13, 14), die so angeordnet sind, daß sie die Platte (15) halten, wobei die Vorrichtung so ausgelegt ist, daß eines der Werkzeugpaare relativ zum anderen eine Formbewegung in einer Richtung durchführen kann, die zur Hauptebene der Platte im wesentlichen senkrecht ist und zwar um eine Strecke, die der Höhe der Stufe (23) entspricht,
    dadurch gekennzeichnet, daß beide Werkzeugpaare (11, 12 bzw. 13, 14) so ausgelegt sind, daß sie während der Formbewegung eine Gleitbewegung ermöglichen und daß ein Anschlag (16) so ausgelegt ist, daß er mit der vorher gebildeten Stufe (22) in Eingriff kommt, um die Gleitbewegung in einem der Werkzeugpaare (13, 14) zu beenden und auf diese Weise die Länge zwischen den Stufen (22 und 23) zu bestimmen.
  6. Vorrichtung nach Anspruch 5, dadurch gekennzeichnet, daß die Werkzeuge jedes Werkzeugpaares (11, 12 bzw. 13, 14) einen Schlitz für die Platte (15) bilden und daß dieser Schlitz breiter ist als die Dicke der Platte, so daß die Platte durch beide Werkzeugpaare frei hindurchlaufen kann.
EP91850167A 1990-07-05 1991-06-18 Dachziegelplattenpresse Expired - Lifetime EP0465445B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT91850167T ATE102853T1 (de) 1990-07-05 1991-06-18 Dachziegelplattenpresse.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE9002361A SE9002361L (sv) 1990-07-05 1990-07-05 Foerfarande och anordning foer att aastadkomma tvaergaaende steg paa en foerprofilerad plaat
SE9002361 1990-07-05

Publications (2)

Publication Number Publication Date
EP0465445A1 EP0465445A1 (de) 1992-01-08
EP0465445B1 true EP0465445B1 (de) 1994-03-16

Family

ID=20379953

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91850167A Expired - Lifetime EP0465445B1 (de) 1990-07-05 1991-06-18 Dachziegelplattenpresse

Country Status (4)

Country Link
EP (1) EP0465445B1 (de)
AT (1) ATE102853T1 (de)
DE (1) DE69101407T2 (de)
SE (1) SE9002361L (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998037992A1 (en) * 1997-02-28 1998-09-03 Suunnittelutoimisto Tuomo Toivanen Oy Method for forming sheet metal strip

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GR1003682B (el) * 2000-04-12 2001-10-03 Chuang Sen-Jung Εξοπλισμος παραγωγης στιλβωμενων μεταλλικων πλακιδιων.
CN101190494B (zh) * 2006-12-01 2010-08-18 中国国际海运集装箱(集团)股份有限公司 一种集装箱顶板制造方法

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT188183B (de) * 1954-10-19 1957-01-10 Kurt Dr Seiler Preßvorrichtung zur Herstellung von insbesondere zur Dachdeckung dienenden Blechbahnen
GB1296266A (de) * 1970-04-06 1972-11-15
DE3533235C2 (de) * 1985-09-18 1997-03-20 Trumpf Gmbh & Co Biegepresse

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998037992A1 (en) * 1997-02-28 1998-09-03 Suunnittelutoimisto Tuomo Toivanen Oy Method for forming sheet metal strip
US6192731B1 (en) 1997-02-28 2001-02-27 Suunnittelutoimisto Tuomo Toivanen Oy Method for forming sheet metal strip

Also Published As

Publication number Publication date
DE69101407D1 (de) 1994-04-21
SE465455B (sv) 1991-09-16
ATE102853T1 (de) 1994-04-15
DE69101407T2 (de) 1994-06-23
EP0465445A1 (de) 1992-01-08
SE9002361D0 (sv) 1990-07-05
SE9002361L (sv) 1991-09-16

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