EP0463293B1 - Method for winding of saw-toothed wires in textiles machine construction - Google Patents
Method for winding of saw-toothed wires in textiles machine construction Download PDFInfo
- Publication number
- EP0463293B1 EP0463293B1 EP91103904A EP91103904A EP0463293B1 EP 0463293 B1 EP0463293 B1 EP 0463293B1 EP 91103904 A EP91103904 A EP 91103904A EP 91103904 A EP91103904 A EP 91103904A EP 0463293 B1 EP0463293 B1 EP 0463293B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- section
- saw
- turn
- roller
- guide member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
- D01G15/92—Attaching card clothing to carding elements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
- D01G15/88—Card clothing; Manufacture thereof not otherwise provided for formed from metal sheets or strips
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/30—Arrangements for separating slivers into fibres; Orienting or straightening fibres, e.g. using guide-rolls
- D01H4/32—Arrangements for separating slivers into fibres; Orienting or straightening fibres, e.g. using guide-rolls using opening rollers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49544—Roller making
- Y10T29/49547—Assembling preformed components
- Y10T29/49549—Work contacting surface element assembled to core
- Y10T29/49551—Work contacting surface wound about core
Definitions
- the present invention relates to a method for pulling sawtooth wires on a roller to be equipped with a clothing for textile machines.
- Rollers equipped with a saw tooth set are used in a wide variety of textile machines, e.g. in carding machines, in opening devices, impact devices, tearing devices, cleaning devices, etc.
- the fiber material processed by these sawtooth rollers should be distributed as regularly as possible. This results in a random tip distribution of the sets.
- this is not achieved by the known methods for applying the sawtooth wires to the rollers because the tip distribution is at least partially regular, so that lanes form between the tips, within which the fiber material is hardly or at least incompletely exposed to the tips.
- This fact has already been counteracted by pulling several sawtooth wires side by side onto a respective roller, e.g. in DE-A-2140701 and US-A-2816325. However, these methods did not lead to the desired success.
- the invention seeks to remedy this.
- the invention as characterized in the claims, achieves the object to provide a method for pulling on sawtooth wires on a roller, in which a temporary guide member is arranged on the roller at both ends, which is used to guide at least the first gear serves the winding running in an axial direction of the roller, each subsequent course being passed through the respective preceding gear, and then the guide member being removed and the winding running in the opposite direction taking place, the first course of which is guided by the first gear of the original winding becomes.
- Figure 1 shows schematically a roller to be equipped with a set and a groove pierced therein
- Figure 2 shows schematically the beginning of the application of a first sawtooth wire section
- Figure 3 shows schematically the application of the second sawtooth wire section
- Figures 4 and 5 show different embodiments of sawtooth wires.
- Figure 1 shows a smooth-walled roller 1, which is to be equipped with a set.
- the axial length of the roller 1 depends on the respective later use.
- the roller body can be solid or a hollow cylinder, ie a piece of pipe.
- Shaft ends 8, 9 for the respective bearings are indicated on both sides.
- a groove 7 is now inserted into the jacket of the roller at an area which has the same distance from both ends of the roller.
- This groove 7 is sinusoidal and is self-contained. In the illustrated embodiment, only one groove 7 is indicated.
- a plurality of grooves can also be arranged at a respective distance, or a single groove 7 can then be present, which, however, does not have the same distance from both ends of the roller 1.
- a flat wire 2 is now inserted into this groove 7, see FIG. 2, and in places, e.g. locked by spot welding or by soldering in the groove 7.
- a first sawtooth wire section 3 placed against one side of the flat wire 2, connected to it at least in places and wound around the roller 1 thereon.
- This winding is now carried out on the right-hand section of the roller 1, the winding direction being indicated by the arrow 4.
- the first course of the winding is led through the flat wire 2 and the subsequent courses continuing to the right in the direction of arrow 4 through the respective previous course, winding in a known manner up to the edge wire (not shown). So that the right half of the roller 1 is completely wrapped.
- the sinusoidal shape of the flat wire 2 now ensures that there is a random distribution of the wire tips, which results in an optimal tip distribution.
- the flat wire 2 is now removed next to the first saw tooth wire 3, since otherwise it could form an empty space along the circumference of the roller 1.
- the first saw tooth wire 3 For this purpose, for example, as shown in FIG. 3, it is ground down to the circumference of the roller 1. The removal can obviously also be done in other ways.
- sawtooth wires or their feet
- these sawtooth wire sections can be used as shown in FIG. 3, linked or, as shown in FIG. 4, locked.
- first sawtooth wire section 3 and a single sawtooth wire section 5 there is only a single first sawtooth wire section 3 and a single sawtooth wire section 5.
- a plurality of first sawtooth wire sections 3 and a plurality of second sawtooth wire sections 5 are wound parallel to one another onto the respective roller section. Accordingly, only a respective section of a respective first sawtooth wire section would then be connected to a section of the flat wire 2, with successive courses of the individual sawtooth wire sections resting against the one of the plurality of parallel first sawtooth wire sections closest to it.
- the plurality of second sawtooth wire sections would then also be connected to and guided by only a section of a first sawtooth wire 3, which previously previously touched the guide member 2 which has now been removed.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Description
Die vorliegende Erfindung betrifft ein Verfahren zum Aufziehen von Sägezahndrähten auf einer mit einer Garnitur auszurüstenden Walze für Textilmaschinen.The present invention relates to a method for pulling sawtooth wires on a roller to be equipped with a clothing for textile machines.
Mit einer Sägezahngarnitur ausgerüstete Walzen werden in den verschiedensten Textilmaschinen verwendet, z.B. in Krempelmaschinen, in Auflösevorrichtungen, Schlagvorrichtungen, Reissvorrichtungen, Reinigungsvorrichtungen, usw. Das durch diese Sägezahnwalzen bearbeitete Fasergut sollte möglichst regelmässig verteilt werden. Dieses bedingt eine zufällige Spitzenverteilung der Garnituren. Diese wird jedoch durch die bekannten Verfahren zum Aufbringen der Sägezahndrähte auf die Walzen darum nicht erreicht, weil die Spitzenverteilung mindestens teilweise eine regelmässige ist, so dass sich zwischen den Spitzen Gassen bilden, innerhalb derer das Fasergut kaum oder zumindest unvollständig den Spitzen ausgesetzt wird. Es wurde diesem Umstande schon entgegengewirkt, indem mehrere Sägezahndrähte nebeneinanderliegend auf eine jeweilige Walze aufgezogen wurden, wie z.B. in der DE-A-2140701 und US-A-2816325. Diese Verfahren führten jedoch auch nicht zum gesuchten Erfolg.Rollers equipped with a saw tooth set are used in a wide variety of textile machines, e.g. in carding machines, in opening devices, impact devices, tearing devices, cleaning devices, etc. The fiber material processed by these sawtooth rollers should be distributed as regularly as possible. This results in a random tip distribution of the sets. However, this is not achieved by the known methods for applying the sawtooth wires to the rollers because the tip distribution is at least partially regular, so that lanes form between the tips, within which the fiber material is hardly or at least incompletely exposed to the tips. This fact has already been counteracted by pulling several sawtooth wires side by side onto a respective roller, e.g. in DE-A-2140701 and US-A-2816325. However, these methods did not lead to the desired success.
Hier will die Erfindung Abhilfe schaffen. Die Erfindung, wie sie in den Ansprüchen gekennzeichnet ist, löst die Aufgabe, ein Verfahren zum Auf ziehen von Sägezahndrähten auf einer Walze zu schaffen, bei dem auf der Walze von beiden Enden beabstandet ein temporäres Führungsglied angeordnet wird, welches zum Führen mindestens des ersten Ganges der in einer axialen Richtung der Walze verlaufenden Umwicklung dient, wobei jeder nachfolgende Gang durch den jeweils vorangehenden Gang geführt wird, und danach das Führungsglied entfernt wird und die in der entgegengesetzten Richtung verlaufende Umwicklung erfolgt, deren erster Gang durch den ersten Gang der ursprünglichen Umwicklung geführt wird.The invention seeks to remedy this. The invention, as characterized in the claims, achieves the object to provide a method for pulling on sawtooth wires on a roller, in which a temporary guide member is arranged on the roller at both ends, which is used to guide at least the first gear serves the winding running in an axial direction of the roller, each subsequent course being passed through the respective preceding gear, and then the guide member being removed and the winding running in the opposite direction taking place, the first course of which is guided by the first gear of the original winding becomes.
Die durch die Erfindung erreichten Vorteile sind im wesentlichen darin zu sehen, dass eine zufällige Verteilung der Spitzen der Garnitur erreicht wird, so dass das bearbeitete Fasergut vollständig den Spitzen für eine gleichmässige und bei allen Bereichen erfolgende Bearbeitung ausgesetzt wird.The advantages achieved by the invention can essentially be seen in the fact that a random distribution of the tips of the clothing is achieved, so that the processed fiber material is completely exposed to the tips for uniform processing in all areas.
Im folgenden wird die Erfindung anhand von Ausführungswegen darstellenden Zeichnungen näher erläutert.In the following, the invention is explained in more detail with reference to drawings which illustrate the ways of implementation.
Abbildung 1 zeigt schematisch eine mit einer Garnitur auszurüstenden Walze und eine darin eingestochene Rille,
Abbildung 2 zeigt schematisch den Beginn des Aufbringens einer ersten Sägezahndrahtabschnittes,
Abbildung 3 zeigt schematisch das Aufbringen des zweiten Sägezahndrahtabschnittes,
Abbildungen 4 und 5 zeigen verschiedene Ausführungsformen von Sägezahndrähten.Figure 1 shows schematically a roller to be equipped with a set and a groove pierced therein,
Figure 2 shows schematically the beginning of the application of a first sawtooth wire section,
Figure 3 shows schematically the application of the second sawtooth wire section,
Figures 4 and 5 show different embodiments of sawtooth wires.
Die Figur 1 zeigt eine glattwandige Walze 1, die mit einer Garnitur auszurüsten ist. Die axiale Länge der Walze 1 hängt vom jeweiligen späteren Einsatz ab. Der Walzenkörper kann massiv oder ein Hohlzylinder, also Rohrstück sein. Beidseitig sind Wellenstummel 8, 9 für die jeweiligen Lager angedeutet. In den Mantel der Walze wird jetzt bei einer von beiden Enden der Walze denselben Abstand aufweisenden Bereich eine Rille 7 eingestochen. Diese Rille 7 verläuft sinusfömrig und ist in sich geschlossen. In dem gezeichneten Ausführungsbeispiel ist nur eine Rille 7 angedeutet. Offensichtlich können auch mehrere Rillen in einem jeweiligen Abstand angeordnet sein oder dann kann eine einzige Rille 7 vorhanden sein, die jedoch nicht jeweils denselben Abstand von beiden Enden der Walze 1 aufweist.Figure 1 shows a smooth-
In diese Rille 7, siehe Figur 2, wird nun vorerst ein Flachdraht 2 eingesetzt und stellenweise, z.B. durch Punktschweissung oder durch ein Löten in der Rille 7 arretiert.A
Danach wird ein erster Sägezahndrahtabschnitt 3 gegen eine Seite des Flachdrahtes 2 gelegt, mit demselben mindestens stellenweise verbunden und darauf um die Walze 1 gewickelt. Dieses Wickeln erfolgt nun auf dem rechtsliegenden Abschnitt der Walze 1, wobei die Wickelrichtung mit dem Pfeil 4 bezeichnet ist. Der erste Gang der Umwicklung ist durch den Flachdraht 2 geführt und die nachfolgenden, sich nach rechts in Richtung des Pfeiles 4 fortsetzenden Gänge durch den jeweiligen vorherigen Gang, wobei in bekannter Weise bis zum Randdraht (nicht gezeichnet) gewickelt wird. Damit ist die rechtsliegende Hälfte der Walze 1 vollständig umwickelt. Durch den sinusförmigen Verlauf des Flachdrahtes 2 ist nun sichergestellt, dass eine zufällige Verteilung der Drahtspitzen vorhanden ist, welche eine optimale Spitzenverteilung zur Folge hat.After that, a first
Nach erfolgter Bewicklung wird nun der Flachdraht 2 neben dem ersten Sägezahndraht 3 entfernt, da er sonst eine Leerstelle entlang des Umfanges der Walze 1 bilden könnte. Dazu wird er beispielsweise, wie in der Figur 3 gezeigt ist, bis auf den Umfang der Walze 1 abgeschliffen. Das Entfernen kann offensichtlich auch auf andere Weise erfolgen.After winding, the
Nun wird mit dem Wickeln des zweiten Sägezahndrahtabschnittes 5 begonnen. Sein erster Umgang ist durch den ersten Umgang des ersten Sägezahndrahtabschnittes 3 geführt, so dass auch hier wieder der sinusförmige Verlauf vorhanden ist. Das Wickeln des zweiten Sägezahndrahtabschnittes 5 erfolgt in Richtung des Pfeiles 6 (siehe Figur 3), wobei wieder jeder Gang durch den jeweils vorangehenden geführt ist und das Wickeln bis zum linksliegenden Randdraht erfolgt. Damit ist nun die gesamte Walze 1 mit der Garnitur ausgerüstet.Now the winding of the second
Es können verschiedene Ausbildungen von Sägezahndrähten, bzw. deren Füsse verwendet werden, beispielsweise können diese wie in der Figur 3 gezeigt ist, verkettete oder wie in der Figur 4 gezeigt ist, verriegelte Sägezahndrahtabschnitte verwendet werden.Different designs of sawtooth wires, or their feet, can be used, for example, these sawtooth wire sections can be used as shown in FIG. 3, linked or, as shown in FIG. 4, locked.
Gemäss der oben beschriebenen beispielsweisen Ausführung liegt jeweils lediglich ein einziger erster Sägezahndrahtabschnitt 3 und ein jeweils einziger Sägezahndrahtabschnitt 5 vor. Es ist jedoch bei anderen Ausführungen auch vorgesehen, mehrerer erste Sägezahndrahtabschnitte 3 und mehrere zweite Sägezahndrahtabschnitte 5 parallel nebeneinander auf den jeweiligen Walzenabschnitt auf zuwickeln. Entsprechend würde dann nur ein jeweiliger Abschnitt eines jeweiligen ersten Sägezahndrahtabschnittes mit einem Abschnitt des Flachdrahtes 2 verbunden werden, wobei aufeinanderfolgende Gänge der einzelnen Sägezahndrahtabschnitte an dem ihm nächstliegenden der mehreren parallelen ersten Sägezahndrahtabschnitte anliegen würde. Entsprechend würden dann auch die mehreren zweiten Sägezahndrahtabschnitte mit nur einem Abschnitt eines ersten Sägezahndrahtes 3 verbunden und von denselben geführt werden, die vorgängig das nun entfernte Führungsglied 2 berührten. Die weitere gegenseitige Führung der weiteren Gänge der mehreren zweiten Sägezahndrahtabschnitte 5 würde dann entsprechend dem oben beschriebenen Vorgang beim Umwickeln mit dem ersten Sägezahndrahtabschnitt 3 erfolgen. Damit wäre also die Walze 1 beim Bereich des Pfeiles 4 mit mehreren ersten Sägezahndrahtabschnitten 3 und die mit dem Pfeil 6 angedeutete Seite mit mehreren zweiten Sägezahndrahtabschnitten 5 umwickelt, wobei die jeweiligen Gänge parallel zueinander verlaufen.According to the examples described above There is only a single first
Claims (6)
- Method of winding saw-tooth wires onto a roller for textile machines which is to be equipped with a card clothing, characterized in that at least one guide member (2) is placed onto a roller (1) having a smooth surface onto a circumferential area located distant from the ends of the roller, that the end of at least one saw-tooth wire section (3) is placed on one side of the guide member and is connected thereto, thereafter the at least one saw-tooth wire section (3) is wound around a first section (4) of the roller (1) adjacent mentioned side of the guide member, whereby at least a section of the first turn of the winding is guided by the guide member (2) and any further turn by at least one turn section of a preceding turn, that thereafter the respective guide member (2) is at least partly removed and the other end of at leas a second saw-tooth wire section (5) is connected to the at least one section of the first turn of a respective first saw-tooth wire section (3) and wound thereafter around a second, as yet not wound section (6) of the roller (1) whereby at least one section of the first turn of a respective second saw-tooth wire section (3) and any further section of a further turn of a respective second saw-tooth wire section (5) is guided by at least one respective section of a respective preceeding turn of a second saw-tooth wire section (5).
- Method according to claim 1, characterized in that the end of one single first saw-tooth wire section (3) is placed onto one side of the guide member (2) and connected thereto and the saw-tooth wire section (3) is wound around the first section (4) of the roller (1) adjacent mentioned side of the guide member (2), whereby the first turn of the winding is guided completely and any further turn by a respective preceeding turn, that after the at least partly removing of the guide member (2) the end of one single second saw-tooth wire section (5) is connected to the first turn of the first saw tooth wire section (3) and the second saw tooth wire section (5) is wound around a second, not as yet wound section (6) of the roller (1), whereby the first turn of the winding of the second saw-tooth wire section (3) and any further turn is guided by the respective preceeding turn of the second saw-tooth wire section (5).
- Method according to claim 1 or 2, characterized in that the circumferential area is equidistant from both ends of the roller and that the guide member extends sinusoidal.
- Method according to one of the preceeding claims, characterized in that a groove (7) is cut into the roller (1) at the circumferential area and thereafter an auxiliary wire (2) is placed into the groove which auxiliary wire acts as guide member.
- Method according to one of the preceeding claims, characterized in that the auxiliary wire (2) has a flat cross-section.
- Method according to one of the preceeding claims, characterized in that interlinking or interlocking saw-tooth wire sections are used a saw-tooth wire section.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH2128/90 | 1990-06-26 | ||
CH2128/90A CH681628A5 (en) | 1990-06-26 | 1990-06-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0463293A1 EP0463293A1 (en) | 1992-01-02 |
EP0463293B1 true EP0463293B1 (en) | 1994-04-27 |
Family
ID=4226538
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91103904A Expired - Lifetime EP0463293B1 (en) | 1990-06-26 | 1991-03-14 | Method for winding of saw-toothed wires in textiles machine construction |
Country Status (4)
Country | Link |
---|---|
US (1) | US5065511A (en) |
EP (1) | EP0463293B1 (en) |
CH (1) | CH681628A5 (en) |
DE (1) | DE59101485D1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5709587A (en) * | 1996-03-25 | 1998-01-20 | Kennametal Inc. | Method and apparatus for honing an elongate rotary tool |
DE19818997A1 (en) * | 1998-04-28 | 1999-12-30 | Hollingsworth Gmbh | Making opening rollers for open-end spinning machines using fillet wire |
EP1182283A1 (en) * | 2000-08-14 | 2002-02-27 | Gerhard Mandl | Carding flat, device and procedure for producing such flat |
WO2009007173A1 (en) * | 2007-07-12 | 2009-01-15 | Nv Bekaert Sa | A curved comb segment |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US425087A (en) * | 1890-04-08 | Picker cylinder and method of | ||
US542605A (en) * | 1895-07-09 | Sylvania | ||
US1337470A (en) * | 1920-02-11 | 1920-04-20 | Platt John | Drum or cylinder of carding-engines and the like |
US2816325A (en) * | 1955-09-27 | 1957-12-17 | John D Hollingsworth | Preformed end wire for card and like rolls |
US3740809A (en) * | 1971-06-30 | 1973-06-26 | Du Pont Canada | Process for fabricating card clothing drums |
DE2140701A1 (en) * | 1971-08-13 | 1973-02-22 | Graf & Co Ag | Carding roller - with toothed spirals on surface from ends at 1-24 turns per inch |
DE2704157B2 (en) * | 1977-02-02 | 1980-06-26 | Kuesters, Eduard, 4150 Krefeld | Process for the production of a grooved roll |
JPS54147235A (en) * | 1978-05-04 | 1979-11-17 | English Card Clothing | Card covered opening roller used in open end fine spinning machine |
US4208767A (en) * | 1978-06-23 | 1980-06-24 | John D. Hollingsworth On Wheels, Inc. | Reclothable beater roll for open end spinning machines |
CH643716A5 (en) * | 1978-11-15 | 1984-06-29 | Nordica Spa | Ski boot with help. |
US4342137A (en) * | 1979-05-03 | 1982-08-03 | The English Card Clothing Company | Opening roller for open-end spinning apparatus |
DE3805281A1 (en) * | 1988-02-19 | 1989-08-31 | Hollingsworth Gmbh | METHOD FOR MANUFACTURING REEL ROLLER RINGS |
-
1990
- 1990-06-26 CH CH2128/90A patent/CH681628A5/de not_active IP Right Cessation
-
1991
- 1991-03-14 EP EP91103904A patent/EP0463293B1/en not_active Expired - Lifetime
- 1991-03-14 DE DE59101485T patent/DE59101485D1/en not_active Expired - Fee Related
- 1991-04-05 US US07/681,182 patent/US5065511A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
CH681628A5 (en) | 1993-04-30 |
EP0463293A1 (en) | 1992-01-02 |
US5065511A (en) | 1991-11-19 |
DE59101485D1 (en) | 1994-06-01 |
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