EP0445568B1 - Verfahren zur Herstellung einer Schleifscheibe zum Schleifen von Brillenglasrändern - Google Patents
Verfahren zur Herstellung einer Schleifscheibe zum Schleifen von Brillenglasrändern Download PDFInfo
- Publication number
- EP0445568B1 EP0445568B1 EP91102312A EP91102312A EP0445568B1 EP 0445568 B1 EP0445568 B1 EP 0445568B1 EP 91102312 A EP91102312 A EP 91102312A EP 91102312 A EP91102312 A EP 91102312A EP 0445568 B1 EP0445568 B1 EP 0445568B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ring
- process according
- grinding
- abrasive coating
- grinding wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000227 grinding Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims description 14
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 229910000906 Bronze Inorganic materials 0.000 claims abstract description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000010974 bronze Substances 0.000 claims abstract description 12
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 12
- 239000010432 diamond Substances 0.000 claims abstract description 12
- 239000005011 phenolic resin Substances 0.000 claims abstract description 5
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 3
- 239000011248 coating agent Substances 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 22
- 239000002184 metal Substances 0.000 claims description 22
- 239000004033 plastic Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 239000010949 copper Substances 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 239000007769 metal material Substances 0.000 claims description 6
- 238000005245 sintering Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000010425 asbestos Substances 0.000 claims description 2
- 239000002657 fibrous material Substances 0.000 claims description 2
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 2
- 229910052895 riebeckite Inorganic materials 0.000 claims description 2
- 238000011049 filling Methods 0.000 claims 2
- 239000007859 condensation product Substances 0.000 claims 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 claims 1
- 239000011230 binding agent Substances 0.000 abstract description 5
- 239000011521 glass Substances 0.000 abstract description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 abstract description 4
- 239000002245 particle Substances 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 3
- 229910052782 aluminium Inorganic materials 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 2
- 239000002923 metal particle Substances 0.000 abstract description 2
- 239000004411 aluminium Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 10
- 238000013016 damping Methods 0.000 description 5
- 230000017525 heat dissipation Effects 0.000 description 5
- 239000003082 abrasive agent Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
- B24B9/14—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of optical work, e.g. lenses, prisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0018—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by electrolytic deposition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
Definitions
- the invention relates to a method for producing a grinding wheel for grinding spectacle lens edges.
- a grinding wheel for grinding spectacle lens edges has become known, in which sinterable grinding material is calendered with a temporary binder onto a grid or sheet metal strip.
- the blank thus obtained is formed into a closed ring.
- the abrasive material layer is sintered before or after the ring is made by applying heat.
- the finished ring is then drawn with a layer pointing outwards onto a support part which is adapted or adapted to the inside diameter of the ring and connected to it.
- the abrasive material consists of shares in diamond chips and bronze or a bronze alloy as well as a temporary binder; the support part is made of plastic.
- the calendering of the abrasive layer onto the sheet metal blank is intended to bring about homogeneity and the clawing of the abrasive material with the lattice or perforated structure of the sheet metal strip is intended to provide a firm connection with this or the supporting part.
- the blank used must be flexible so that it can be bent into a ring. The same applies to the abrasive material layer.
- a grinding wheel which consists of a support body, a metal ring applied to the support body and an abrasive layer.
- the abrasive layer contains diamond chips that are bonded to the metal ring using tungsten sprayed using the plasma process.
- the metal ring is used to dissipate heat from the diamond cutting during grinding.
- the invention has for its object to provide a grinding wheel for grinding spectacle lens edges, which grinds the extremely brittle and thin glass material precisely and gently and which can be manufactured especially with relatively little effort.
- the grinding wheel according to the invention has a one-piece ring made of copper or bronze, which is applied to the base body made of plastic material. It is applied to the base body in close physical contact between the ring and the base body. It can e.g. by shrinking or gluing the ring onto the base body.
- the ring made of copper or bronze is in one piece and its strength and heat resistance are such that the abrasive coating consisting only of metal and diamond can be applied in a sintering process under pressure and heat.
- the metal ring also allows the heat generated during grinding to be dissipated.
- the metallic ring serves as a support body that can be produced with sufficient precision for sintering on the grinding surface at a higher temperature and sufficient pressure.
- the ring must therefore be designed so that it withstands the stresses in the sintering process.
- Copper or bronze are selected as the material for the ring in order to achieve sufficient adhesion of the abrasive coating to the metal ring during sintering. This is particularly well guaranteed for copper.
- the ring of the grinding wheel according to the invention has a thickness of up to 10% of the radius of the grinding wheel and, according to a further embodiment of the invention, can have a thickness which is of the order of 3 to 10 mm.
- the basic body made of plastic serves to dampen vibrations and reduces the weight of the grinding wheel.
- it consists of phenolic resin.
- it can be permeated with fillers, predominantly with fibrous materials. Carbon or glass fibers, possibly also asbestos fibers, are suitable as fillers.
- Grinding disks for spectacle lens edges often have a profile.
- an outer peripheral surface of the grinding wheel and the interface between the abrasive coating and the one-piece solid ring each have a profile, the profiles being identical or similar.
- the claimed design of a basic body essentially made of plastic, in connection with the interposed ring made of metallic material for the diamond and metal abrasive coating surprisingly results in a vibration behavior with regard to damping or rigidity, which ensures a gentle material intervention.
- the deposit of the specified abrasive coating with a ring made of metallic material ensures the symmetry and accuracy and, with the properties of the metallic material, also ensures particularly favorable heat dissipation in the disk. This is for a plastic core, be it with fillers, essential. What is important, however, is the interposition of the ring made of metallic material with the specified properties to improve the fitability, that is to say the circumferential strength and the engagement stability of the materials of the disk, which only ensures that a precision instrument is created.
- the metallic material of the ring is more heat resistant than the abrasive coating.
- the preferred embodiment is that the ring consists of copper.
- the ring consists of bronze, in particular tempered bronze.
- the invention is based on a grinding wheel with a diamond and metal abrasive coating. It is preferred that bronzes, electrodeposited nickel, hard metals or other metal alloys are predominantly used as the metal in the abrasive coating. Bronze is particularly advantageous because it can be applied inexpensively and inexpensively to a metallic ring.
- the invention therefore consists in a grinding wheel with a sintered abrasive coating with diamond particles in the order of magnitude of 3 to 250 ⁇ m and a metal, in particular copper layer, which forms an annularly defined carrier with good thermal conductivity, based on a base body of the grinding wheel.
- This disc is relatively light, but also sufficiently strong in terms of stress.
- An advantageous embodiment consists in that the ring-shaped assembly is applied by shrink fitting. This also has the advantage of a tight contact with the circumferential surface of the base body, so that the machining, provided that it takes place under the usual metallic tolerances, is facilitated.
- the shrinking creates an absolutely firm connection to the disk-shaped base body, with the result that a high-precision tool is then created.
- the ring-shaped assembly of abrasive coating and ring can be glued to the base body, but the adhesive layer is then so small that elasticities are excluded.
- the invention creates a new grinding tool with special properties especially in connection with the processing of glass. It can be assumed that the plastic base body can be machined precisely. It is less subject to external influences than metal, i.e. in the event of expansion. These properties would be adversely affected if significant amounts of metal were introduced.
- a damping carrier with low mass is essential for grinding glass.
- the plastic is light and damping is. Even if there is an imbalance, it can be cushioned and there is no destruction of the processing material in the form of breakouts.
- Copper as a heat-conducting deposit has a high thermal conductivity and creates a secure connection.
- a direct joint is initially provided on the damping plastic base body with the metallic base.
- the circumference of the plastic base body is carried out in the vicinity of the abrasive coating, including the metallic ring, with increased thermal conductivity.
- thermally conductive substances in particular metals, can be introduced into the plastic base body, which extend in the body to an area up to a maximum of 20% of the radius from the outside.
- the grinding wheel is a profiled or cylindrical peripheral wheel, as can be used for grinding the edges of spectacle lenses.
- it consists of an abrasive coating 1.
- This has a thickness of approximately 3 mm.
- It consists of diamond particles as grinding wheels, which are held in a binder, advantageously bronze.
- This is a sintered abrasive coating on a copper ring 2, which is designed as a metallic, ring-shaped carrier, has good thermal conductivity, but still has sufficient stability to support the abrasive coating in a defined manner.
- This copper ring 2 is arranged on a base body 3, which consists of synthetic resin, in particular of a phenolic resin according to the above statements. Fillers (not shown in the drawing) are advantageously arranged in this phenolic resin, which can consist of glass or carbon fibers.
- metal particles for example made of aluminum, particularly in the vicinity of the joint between the ring 2 and the base body 3, in order thereby to improve the heat transfer.
- the ring 2 can be applied to the base body 3 by gluing or shrinking.
- the base body has a central hole 4, by means of which it can be applied to a spindle of a grinding machine.
- the profiling which can be seen in FIG. 2, is suitable for grinding an eyeglass rim with a conventional, protruding web.
- cylindrical, non-profiled grinding wheels are used.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4006660A DE4006660A1 (de) | 1990-03-03 | 1990-03-03 | Schleifscheibe zum schleifen von brillenglasraendern |
DE4006660 | 1990-03-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0445568A1 EP0445568A1 (de) | 1991-09-11 |
EP0445568B1 true EP0445568B1 (de) | 1994-08-10 |
Family
ID=6401327
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91102312A Expired - Lifetime EP0445568B1 (de) | 1990-03-03 | 1991-02-19 | Verfahren zur Herstellung einer Schleifscheibe zum Schleifen von Brillenglasrändern |
Country Status (7)
Country | Link |
---|---|
US (1) | US5645476A (enrdf_load_stackoverflow) |
EP (1) | EP0445568B1 (enrdf_load_stackoverflow) |
JP (1) | JP3196030B2 (enrdf_load_stackoverflow) |
AT (1) | ATE109710T1 (enrdf_load_stackoverflow) |
DE (2) | DE4006660A1 (enrdf_load_stackoverflow) |
DK (1) | DK0445568T3 (enrdf_load_stackoverflow) |
ES (1) | ES2058952T3 (enrdf_load_stackoverflow) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4334887C2 (de) * | 1993-02-02 | 1995-01-05 | Wernicke & Co Gmbh | Verwendung eines Schleifwerkzeugs zum Bearbeiten des Umfangsrandes und/oder deroptischen Oberfläche von Brillengläsern aus Kunststoff |
JPH09103940A (ja) * | 1995-08-07 | 1997-04-22 | Ricoh Co Ltd | 電解インプロセスドレッシング研削砥石および電解インプロセスドレッシング研削方法および電解インプロセスドレッシング研削装置 |
US5735732A (en) * | 1996-07-05 | 1998-04-07 | Bernard; David A. | Precision drill sharpener and grinding wheel assembly therefor |
DE19800250A1 (de) * | 1997-01-13 | 1998-08-06 | Winter Cvd Technik Gmbh | Schleifkörper |
US5891206A (en) * | 1997-05-08 | 1999-04-06 | Norton Company | Sintered abrasive tools |
DE69903709T2 (de) * | 1998-02-04 | 2003-07-03 | Unicorn Abrasives Ltd., Stafford | Schleifscheibe |
US6840851B1 (en) * | 2000-09-28 | 2005-01-11 | Inland Diamond Products Company | Bevel edging wheel with swarf clearance |
JP2003039331A (ja) | 2001-08-01 | 2003-02-13 | Noritake Co Ltd | 樹脂製コア部を有する砥石車とその製造方法及び再利用方法 |
AT518251B1 (de) * | 2016-03-15 | 2017-09-15 | Tyrolit - Schleifmittelwerke Swarovski K G | Schleifscheibe |
DE102017116851B4 (de) | 2017-07-25 | 2020-06-04 | Lukas-Erzett Vereinigte Schleif- Und Fräswerkzeugfabriken Gmbh & Co. Kg | Schleifwerkzeug und Verwendung eines solchen Schleifwerkzeuges |
CN111890244B (zh) * | 2018-06-21 | 2022-06-28 | 江苏赛扬精工科技有限责任公司 | 一种树脂基无心磨砂轮的制备方法 |
KR20220102758A (ko) * | 2021-01-14 | 2022-07-21 | 현대자동차주식회사 | 연마를 위한 그라인딩 휠 |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2226607A (en) * | 1938-06-07 | 1940-12-31 | Gilmore | Abrasive surface and method of preparing the same |
US2275339A (en) * | 1941-02-08 | 1942-03-03 | Allison Company | Abrasive cutting wheel |
US2475517A (en) * | 1946-08-13 | 1949-07-05 | Carborundum Co | Abrasive article of manufacture |
DE1020460B (de) * | 1951-07-19 | 1957-12-05 | Pilkington Brothers Ltd | Verwendung einer Kupferlegierung als Werkstoff fuer die Schleifflaechen von Schleifwerkzeugen fuer Tafelglas |
FR1087350A (fr) * | 1953-07-23 | 1955-02-23 | Outil abrasif et procédé de sa fabrication | |
US3290834A (en) * | 1964-07-15 | 1966-12-13 | Frederick W Lindblad | Grinding wheel |
SU449554A1 (ru) * | 1971-12-30 | 1990-01-07 | Предприятие П/Я Р-6543 | Алмазный прав щий ролик |
US3868233A (en) * | 1973-03-12 | 1975-02-25 | Norton Co | Grinding wheel core |
US4010583A (en) * | 1974-05-28 | 1977-03-08 | Engelhard Minerals & Chemicals Corporation | Fixed-super-abrasive tool and method of manufacture thereof |
US3957593A (en) * | 1975-01-31 | 1976-05-18 | Keene Corporation | Method of forming an abrasive tool |
US4037367A (en) * | 1975-12-22 | 1977-07-26 | Kruse James A | Grinding tool |
DE2716415A1 (de) * | 1977-04-14 | 1979-01-18 | Joern J Jessen | Methode zur herstellung von schleif- u.ae. koerpern- oder elementen |
AT378345B (de) * | 1982-03-18 | 1985-07-25 | Swarovski Tyrolit Schleif | Schleifwerkzeug |
DE3530974C1 (en) * | 1985-08-30 | 1987-03-05 | Wernicke & Co Gmbh | Grinding wheel for machining the edges of spectacle glasses, and a process for producing it |
DE3533248C1 (en) * | 1985-09-18 | 1987-07-02 | Werner Foppe | Process for producing milling cutters by equipping with macro grains of abrasive materials, such as silicon carbide |
DE3537331A1 (de) * | 1985-10-19 | 1987-04-23 | Wernicke & Co Gmbh | Verfahren zum herstellen, insbesondere einer brillenglasrandschleifscheibe oder -ringscheibe |
-
1990
- 1990-03-03 DE DE4006660A patent/DE4006660A1/de active Granted
-
1991
- 1991-02-19 DE DE59102461T patent/DE59102461D1/de not_active Expired - Fee Related
- 1991-02-19 EP EP91102312A patent/EP0445568B1/de not_active Expired - Lifetime
- 1991-02-19 AT AT91102312T patent/ATE109710T1/de not_active IP Right Cessation
- 1991-02-19 DK DK91102312.5T patent/DK0445568T3/da active
- 1991-02-19 ES ES91102312T patent/ES2058952T3/es not_active Expired - Lifetime
- 1991-03-04 JP JP06405691A patent/JP3196030B2/ja not_active Expired - Fee Related
-
1994
- 1994-06-06 US US08/254,346 patent/US5645476A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE59102461D1 (de) | 1994-09-15 |
JP3196030B2 (ja) | 2001-08-06 |
DK0445568T3 (da) | 1994-11-21 |
ES2058952T3 (es) | 1994-11-01 |
US5645476A (en) | 1997-07-08 |
ATE109710T1 (de) | 1994-08-15 |
DE4006660A1 (de) | 1991-09-05 |
EP0445568A1 (de) | 1991-09-11 |
DE4006660C2 (enrdf_load_stackoverflow) | 1992-10-08 |
JPH04217462A (ja) | 1992-08-07 |
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