EP0414141B1 - Schmelzbinderverfestigtes Spinnvlies - Google Patents

Schmelzbinderverfestigtes Spinnvlies Download PDF

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Publication number
EP0414141B1
EP0414141B1 EP19900115778 EP90115778A EP0414141B1 EP 0414141 B1 EP0414141 B1 EP 0414141B1 EP 19900115778 EP19900115778 EP 19900115778 EP 90115778 A EP90115778 A EP 90115778A EP 0414141 B1 EP0414141 B1 EP 0414141B1
Authority
EP
European Patent Office
Prior art keywords
filaments
binder
spun
bonded fabric
load
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP19900115778
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0414141A1 (de
Inventor
Günther Dr. Vock
Michael Schöps
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Johns Manville
Original Assignee
Hoechst AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19893927505 external-priority patent/DE3927505A1/de
Priority claimed from DE19893930100 external-priority patent/DE3930100A1/de
Application filed by Hoechst AG filed Critical Hoechst AG
Publication of EP0414141A1 publication Critical patent/EP0414141A1/de
Application granted granted Critical
Publication of EP0414141B1 publication Critical patent/EP0414141B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D04H3/009—Condensation or reaction polymers
    • D04H3/011—Polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D04H3/009—Condensation or reaction polymers
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D04H3/153—Mixed yarns or filaments
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/681—Spun-bonded nonwoven fabric
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/69—Autogenously bonded nonwoven fabric

Definitions

  • the invention relates to a melt-bond-strengthened spunbonded fabric made from supporting filaments and binder filaments which serve as melt binders and which consist of polyester.
  • Spunbonded nonwovens of this type are known for example from DE-PS 22 40 437 and DE-OS 36 42 089. These previously known spunbonded nonwovens, in which both the supporting filaments and the binder filaments can consist of polyesters, serve in particular as reinforcing and carrier materials in the manufacture of needled felt and tufting.
  • filaments of a relatively coarse individual titer of more than 8 dtex are used.
  • the proportion of binder filaments is relatively high and is 10 to 30%, preferably between 15 and 25%.
  • individual titres of 5 or 12 dtex are given in the examples; the proportion of binder filaments is between 10 and 50%, preferably between 15 and 30%.
  • the weight per unit area is stated to be greater than 120 g / m2.
  • a similar spunbonded fabric is described in DE-OS 34 19 675.
  • This spunbonded nonwoven which is to be used as a reinforcement in roofing and waterproofing membranes, has load-bearing filaments made of polyethylene glycol terephthalate and binder filaments made of polybutylene glycol terephthalate.
  • the proportion of binder filaments should be 10 to 30%.
  • the values for the basis weight are 100, 140 and 180 g / m2, for the individual titer 4.5 and 5.6 dtex and for the proportion of binder filaments 10 to 30%. specified.
  • the invention has for its object to provide a melt-bond-strengthened spunbond which is characterized by a high dynamic efficiency, i.e. a high resistance to alternating loads.
  • a melt-bonded spunbonded nonwoven of the type specified at the outset is characterized in that the basis weight of the spunbonded nonwoven in the range between 20 and 120 g / m2, the individual titer of the supporting filaments and binder filaments in the range between 1 and 7 dtex and the proportion of the binder filaments below 10 percent by weight.
  • the spunbonded nonwoven formed according to the invention is a comparatively fine-titled light spunbonded nonwoven with a low basis weight and a low proportion of melt binder. Surprisingly, it has been found that the light spunbonded nonwoven formed according to the invention has good strength properties despite a relatively small proportion of binder filaments.
  • the spun-bonded nonwoven formed according to the invention is characterized by a high dynamic efficiency. This means that the spunbonded fabric can very well be exposed to an alternating load, for example a buckling load. It is therefore particularly suitable as a reinforcement for shoes and clothing or also for use with curtains and blinds.
  • the low dynamic range and the low proportion of binder filaments as well as the comparatively fine filament titer in connection with the selected material pairing (polyester - polyester) are obviously responsible for the high dynamic efficiency.
  • the basis weight of the spunbonded nonwoven is preferably between 30 and 100 g / m2, in particular 30 and 90 g / m2, the individual titer of the filaments between 1 and 5 dtex, in particular 1 and 4 dtex, and the proportion of the binder filaments between 5 and 10 percent by weight.
  • the titer of the binder filaments is preferably chosen to be smaller than the titer of the supporting filaments.
  • the load-bearing filaments preferably consist of polyethylene terephthalate, while the melt binder consists of polymers whose melting point is more than 10 ° C., in particular 30 ° C., below the melting point of the load-bearing filaments.
  • Polybutylene terephthalate or modified polyethylene terephthalate with a correspondingly lowered melting point is preferably used as the melt binder.
  • the load-bearing filaments made of flame-retardant modified polyesters such as z. B. describes the DE-PS 23 46 787 exist.
  • the binder filaments preferably also consist of a flame-retardant modified raw material, e.g. from polybutylene terephthalate, in particular as described in DE-PS 25 26 749.
  • an antistatic such as e.g. Soot introduced into the spunbond.
  • the spunbonded nonwoven formed according to the invention can be produced in particular using a rotating baffle plate and a downstream guide surface, as z. B. is described in DE-PS 27 13 241.
  • the fleece is deposited preferably through series-connected rows of spinnerets, so that a layer structure of supporting filaments and binder filaments is created.
  • the two outer layers expediently contain no binder filaments.
  • thermal pre-consolidation as described for example in DE-PS 33 22 936, and subsequent final thermal consolidation, e.g. with smooth or profiled roller.
  • the thermal solidification is particularly preferably carried out by hot air, e.g. in screen drum fixers, which are followed by a pair of embossing rollers.
  • the light spunbonded nonwoven formed according to the invention is free from resinous binders and is therefore inherently flame retardant.
  • the low flammability can be improved further by suitable selection of flame-retardant modified raw materials for the supporting filaments and the binder filaments.
  • These flame-retardant light spunbonded nonwovens can then also be used in rooms at risk of fire, e.g. B. as a carrier material for curtains, wallpaper, blinds, or as components for seat covers in vehicles or aircraft.
  • Particularly voluminous spunbonded nonwovens result from the lowest possible proportion of binder filaments and a sieve drum fixation. These spunbonded nonwovens also have a surface structure with many fiber ends, which significantly increases the adhesion of coating materials made of PVC or bitumen. Such voluminous spunbonded nonwovens with a fiber-rich surface are also suitable for producing filter fabrics.
  • antistatic agents in the simplest case of soot, in the melting cylinder also permits the use of the spunbonded nonwoven according to the invention in potentially explosive zones or as a filter medium for clean rooms.
  • the dyeability of the melt binder can be adapted to that of the supporting filaments by modifying the melt binder raw material; instead, the different dyeability can also be used to create interesting color effects.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Nonwoven Fabrics (AREA)
  • Fuses (AREA)
  • Woven Fabrics (AREA)
  • Laminated Bodies (AREA)
  • Artificial Filaments (AREA)
  • Sealing Material Composition (AREA)
  • Materials For Medical Uses (AREA)
EP19900115778 1989-08-21 1990-08-17 Schmelzbinderverfestigtes Spinnvlies Expired - Lifetime EP0414141B1 (de)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE3927505 1989-08-21
DE19893927505 DE3927505A1 (de) 1989-08-21 1989-08-21 Schmelzbinderverfestigtes spinnvlies
DE19893930100 DE3930100A1 (de) 1989-09-09 1989-09-09 Schmelzbinderverfestigtes spinnvlies
DE3930100 1989-09-09

Publications (2)

Publication Number Publication Date
EP0414141A1 EP0414141A1 (de) 1991-02-27
EP0414141B1 true EP0414141B1 (de) 1993-12-22

Family

ID=25884205

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19900115778 Expired - Lifetime EP0414141B1 (de) 1989-08-21 1990-08-17 Schmelzbinderverfestigtes Spinnvlies

Country Status (12)

Country Link
US (1) US5173355A (ja)
EP (1) EP0414141B1 (ja)
JP (1) JPH03119165A (ja)
KR (1) KR910004875A (ja)
AT (1) ATE99005T1 (ja)
CA (1) CA2023587A1 (ja)
DD (1) DD299323A5 (ja)
DE (1) DE59003952D1 (ja)
DK (1) DK0414141T3 (ja)
ES (1) ES2048912T3 (ja)
IE (1) IE64239B1 (ja)
PT (1) PT95040B (ja)

Families Citing this family (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4129188A1 (de) * 1991-09-03 1993-03-04 Spinnstoffabrik Zehlendorf Ag Schmelzfaserverklebter schichtstoff, verfahren und zwischenprodukt zu dessen herstellung und dessen verwendung
DE9207367U1 (de) * 1992-05-30 1992-09-10 Johns Manville International, Inc., Denver, Col. Schichtstoff aus Vlies und Gelege
DE59305441D1 (de) * 1992-10-02 1997-03-27 Hoechst Ag Bituminierte Dachunterspannbahn und Trägerbahn dazu
DE4307056A1 (de) * 1993-03-06 1994-09-08 Hoechst Ag Verfahren zum Herstellen von Formteilen auf einer Basis aus faserigem Material und Kleber sowie nach diesem Verfahren hergestelltes Formteil
DE19512767C2 (de) * 1995-04-05 1997-12-04 Hoechst Trevira Gmbh & Co Kg Rollbare Wärmedämmung auf Basis vollsynthetischer Fasern
US6099938A (en) * 1998-04-03 2000-08-08 Advanced Laminationtechnoloties Ltd. Leather piece lamination to low melt film adhesive
KR100449534B1 (ko) * 2001-05-11 2004-09-21 (주)한성크린소재 특수합성고무 코팅제가 코팅된 나일론 작업용 장갑과 그코팅방법
KR100492154B1 (ko) * 2002-10-18 2005-06-01 주식회사 마이다스 절단 방지용 장갑
US7521386B2 (en) 2004-02-07 2009-04-21 Milliken & Company Moldable heat shield
US7153794B2 (en) * 2004-05-07 2006-12-26 Milliken & Company Heat and flame shield
CN100528546C (zh) 2004-05-07 2009-08-19 美利肯公司 耐热耐火防护板
US7455752B2 (en) * 2004-07-22 2008-11-25 Albany International Corp. Semi-permeable fabrics for transfer belt and press fabric applications
US7428803B2 (en) 2005-05-17 2008-09-30 Milliken & Company Ceiling panel system with non-woven panels having barrier skins
US7696112B2 (en) * 2005-05-17 2010-04-13 Milliken & Company Non-woven material with barrier skin
US7341963B2 (en) * 2005-05-17 2008-03-11 Milliken & Company Non-woven material with barrier skin
US7709405B2 (en) * 2005-05-17 2010-05-04 Milliken & Company Non-woven composite
US7605097B2 (en) 2006-05-26 2009-10-20 Milliken & Company Fiber-containing composite and method for making the same
US7651964B2 (en) 2005-08-17 2010-01-26 Milliken & Company Fiber-containing composite and method for making the same
US7825050B2 (en) 2006-12-22 2010-11-02 Milliken & Company VOC-absorbing nonwoven composites
US7871947B2 (en) * 2007-11-05 2011-01-18 Milliken & Company Non-woven composite office panel
CN102776710A (zh) * 2012-05-24 2012-11-14 温州博益机械有限公司 一种尼龙纺粘长丝无纺布及其制备方法

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1635684A1 (de) * 1963-07-24 1969-10-16 Glanzstoff Ag Verfahren zur Herstellung textiler Flaechengebilde mit filzartigem Charakter
DE2655136B2 (de) * 1976-12-04 1978-12-07 Fa. Carl Freudenberg, 6940 Weinheim Verfahren zur Herstellung eines Bindefasern enthaltenden Nalivlieses
EP0088191A3 (en) * 1982-03-08 1986-02-19 Imperial Chemical Industries Plc Polyester fibrefill blend
JPS599255A (ja) * 1982-06-29 1984-01-18 チッソ株式会社 熱接着不織布
FR2546537B1 (fr) * 1983-05-25 1985-08-16 Rhone Poulenc Fibre Membrane d'etancheite et son procede de fabrication

Also Published As

Publication number Publication date
PT95040A (pt) 1992-05-29
IE903005A1 (en) 1991-02-27
EP0414141A1 (de) 1991-02-27
JPH03119165A (ja) 1991-05-21
IE64239B1 (en) 1995-07-26
DK0414141T3 (da) 1994-04-11
KR910004875A (ko) 1991-03-29
DE59003952D1 (de) 1994-02-03
PT95040B (pt) 1997-11-28
ES2048912T3 (es) 1994-04-01
ATE99005T1 (de) 1994-01-15
DD299323A5 (de) 1992-04-09
CA2023587A1 (en) 1991-02-22
US5173355A (en) 1992-12-22

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