EP0395933B1 - Procédé et dispositif pour la stérilisation et le nettoyage d'un système de remplissage aseptique - Google Patents
Procédé et dispositif pour la stérilisation et le nettoyage d'un système de remplissage aseptique Download PDFInfo
- Publication number
- EP0395933B1 EP0395933B1 EP90107216A EP90107216A EP0395933B1 EP 0395933 B1 EP0395933 B1 EP 0395933B1 EP 90107216 A EP90107216 A EP 90107216A EP 90107216 A EP90107216 A EP 90107216A EP 0395933 B1 EP0395933 B1 EP 0395933B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steam
- valve
- filling
- head
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000001954 sterilising effect Effects 0.000 title claims description 25
- 238000004140 cleaning Methods 0.000 title claims description 18
- 238000000034 method Methods 0.000 title claims description 12
- 238000012371 Aseptic Filling Methods 0.000 title claims description 9
- 238000011049 filling Methods 0.000 claims abstract description 37
- 239000012530 fluid Substances 0.000 claims abstract description 20
- 230000001105 regulatory effect Effects 0.000 claims abstract 3
- 239000012528 membrane Substances 0.000 claims description 21
- 238000004659 sterilization and disinfection Methods 0.000 claims description 20
- 238000004806 packaging method and process Methods 0.000 abstract description 25
- 238000007789 sealing Methods 0.000 abstract description 10
- 244000052616 bacterial pathogen Species 0.000 description 9
- 230000008030 elimination Effects 0.000 description 3
- 238000003379 elimination reaction Methods 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 208000035415 Reinfection Diseases 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 230000002779 inactivation Effects 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 235000015192 vegetable juice Nutrition 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/022—Sterilising, e.g. of complete packages of flexible containers having a filling and dispensing spout, e.g. containers of the "bag-in-box"-type
Definitions
- the invention relates to a method for sterilizing and cleaning the head space on an aseptic filling system of a package provided with a tip with a tear-off outer membrane according to the preamble of claim 1 (EP-A-0280871 ).
- the invention further relates to the device for implementing this method according to the preamble of claim 3.
- Aseptic filling systems are already known, in which a sterilization and cleaning device at the end of filling is provided on the bottom of the filling head.
- Patent application EP-A-271 242 relates for example to such a device.
- a pre-sterilized packaging is filled cold and at the end of filling the body and the walls of the head space are cooled due to the presence of the cold product. After fitting a new packaging, the head space and the surface of the packaging pressing on said space must be re-sterilized.
- sterilization takes place with saturated steam at a temperature between 140 and 150 ° C. If at this temperature, we really wanted to eliminate all germs, it would be necessary to provide a sterilization period of the order of 3 to 10 minutes.
- Patent EP-A-280871 also relates to a process and a device for aseptically filling a package. However, in this device, no mention is made of the speed of arrival of vapor for sterilization and cleaning of the device.
- the object of the present invention is to develop a method for sterilizing and cleaning the head space, in which an ongoing sterilization of said space is ensured within an acceptable time and at an acceptable temperature and a cleaning the inside of the nozzle at the end of filling, making it possible to eliminate all the product remains. This elimination is important, because if there were traces of product in the nozzle in contact with a non-sterile environment, reinfection and multiplication of germs would be possible. When opening and using the packaging, these germs would then be entrained with the product flowing through said nozzle.
- the invention relates to a method for sterilizing and cleaning the head space on an aseptic filling system of a sterile packaging provided with a tip with a tear-off outer membrane, in which the head space is sterilized at a temperature between 120 and 150 ° C with steam for 1 to 10 seconds, the outer membrane is torn to fill the packaging, the packaging is closed and the headspace is cleaned with steam at a temperature included between 110 and 150 ° C for 1 to 5 seconds.
- the steam arrives at a speed between 50 and 450 m / s in a steam inlet valve making an angle between 70 and 110 ° with the steam outlet valve , these two valves opening at the head space.
- the arrival of steam at the aforementioned speed is achieved by a pressure relief of the order of 2 to 3 atmospheres.
- the quantity of steam introduced depends on the diameters of the inlet pipes. It is normally between 3 and 10 g / sec.
- the invention also relates to the device for implementing this method comprising a fluid inlet and outlet duct, a filling head comprising a valve for adjusting the fluid inlet flow rate, a packaging support arranged under the filling head and provided for sealing the packaging at the end of filling, a steam inlet valve and a valve with a steam outlet and drain pipe for cleaning at the end of filling.
- the steam inlet valve and the steam outlet and drain valve are both on the bottom of the filling head, the axes of said valves form an angle between 70 and 110 ° and these valves include means allowing the arrival of steam at a speed between 50 and 450 m / s.
- packaging plastic packaging as well as cardboard packaging or any other type of packaging in the food or medical field.
- fluid is meant both aqueous solutions, milk, fruit or vegetable juices or more viscous products, such as jam, marmalade and others, with or without pieces.
- the packaging material is consisting of jaws for holding the packaging in place and a sealing head.
- the axis of the steam inlet valve and the axis of the valve with a steam outlet and drain pipe make an angle between 85 and 95 °.
- This sterilization and cleaning system can be used on any type of aseptic filling head, for example those described in patent applications CH-A-4584 / 87-5 and EP-A-280 871, operating with a packaging with end cap comprising a tear-off outer membrane.
- the axis of the valve for adjusting the fluid inlet flow rate and the axis of the steam inlet valve form an angle between 70 and 110 °.
- the bottom of the fluid flow control valve also includes cutting means. These cutting means are normally radial and vertical knives, for example two knives arranged perpendicularly.
- the plug of the steam inlet valve and that of the steam outlet and drain valve are flush with the head space and have different diameters.
- the first factor thus makes it possible to avoid any dead zone in the head space which could give microbial development and the difference in diameters makes it possible to avoid any vapor braking during sterilization and / or cleaning.
- the diameter of the steam inlet channel must be smaller than that of the steam outlet.
- a removable plate with concentric grooves is provided on the bottom of the filling head to keep the packaging in good position. This plate can thus be exchanged when it is worn.
- a whole aseptic filling line can be constructed, in which at least two devices described above are available in series. Between two and eight filling devices are preferably provided.
- the filling head designated by (1) comprises a fluid inlet (2) and outlet (3) duct, a valve (4) for adjusting the fluid inlet flow rate, a steam inlet valve ( 62) and a valve (63) for steam outlet and residual fluid draining.
- the plugs of the valves (62) and (63) can be moved using pneumatic or similar systems (not shown).
- a package (7) comprising a tip (8) with a tear-off membrane (9) and a closure membrane (10) partially sealed against the tip (8) to allow filling.
- the packaging is held in place by jaws (11), under which is disposed the sealing head (31) which ensures the closure of the packaging at the end of filling.
- the sealing head includes a sealing ring (12).
- the filling head comprises a flexible membrane (13) pinched between the two parts (14, 15) held integral by the clamping ring (16).
- This flexible membrane is either polytetrafluoroethylene, or rubber, or a flexible material of good mechanical and thermal resistance.
- the valve plug (4) can be moved vertically by means of pneumatic or similar systems (not shown) between bearings (17).
- the membrane (13) is pierced at its center and traversed by the valve plug (4).
- This pin is composed of three parts: the upper part (18) into which is screwed with the bolt (21) the part (19) also ensuring a pinching of the flexible membrane (13).
- the locking screw (22) provides good support and therefore good sealing of the membrane (13).
- the pin finally has a lower part (20) screwed into the element (19) thanks to the bolt (23).
- This part (20) comprising a cone (51) ensures the opening / closing for filling the packaging. It comprises a seal (24) and two radial knives (25) arranged perpendicularly. These knives form a central point (26) which further improves the cutting of the membrane (9).
- a removable plate (60) held in place by screws (61) and having concentric grooves.
- the opening (28) for the passage of the fluid is of frustoconical shape. This opening also constitutes the seat for the cone (51).
- the operation of the device is as follows: The valve (4) being closed (Fig. 1), the packaging (7) being in place, sterilization of the head space (52) and of the membrane (9) is carried out. ) by opening the steam inlet valve (62). Steam arrives through the line (68). It comes out through the pipe (69) of the valve (63). At the end of sterilization, the two valves (62) and (63) are closed and the valve (4) is opened (Fig. 2). The element (20) descends and the knives (25) open the tearable membrane (9). At the same time the fluid is released and enters the packaging (7) through the opening (28). It is understood that during filling, the sealing head (31) is in the low position.
- the sealing head rises, the valves (62) and (63) are opened so that the vapor drives out the residual product which flows through the conduit (69).
- the sealing ring (12) is heated, thus closing the packaging (7).
- the jaws (11) can then release said packaging.
- the steam inlet valve (62) is supported on a seat (64) and has a steam inlet channel (66) of smaller diameter than the outlet channel (67) of the steam outlet valve (63). This valve rests on a seat (65).
- the two valves (62) and (63) make an angle of 90 ° allowing good sterilization and good cleaning of the head space.
- the two valves (62) and (63) finally have seals (70) and (71) respectively.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH1667/89A CH679768A5 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1989-05-02 | 1989-05-02 | |
CH1667/89 | 1989-05-02 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0395933A1 EP0395933A1 (fr) | 1990-11-07 |
EP0395933B1 true EP0395933B1 (fr) | 1993-12-08 |
Family
ID=4215804
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90107216A Expired - Lifetime EP0395933B1 (fr) | 1989-05-02 | 1990-04-14 | Procédé et dispositif pour la stérilisation et le nettoyage d'un système de remplissage aseptique |
Country Status (12)
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0537094U (ja) * | 1991-10-23 | 1993-05-21 | 四国化工機株式会社 | 具入り粘性食品の充填装置 |
US5353795A (en) * | 1992-12-10 | 1994-10-11 | General Electric Company | Tracking system to monitor the position of a device using multiplexed magnetic resonance detection |
GB9304052D0 (en) * | 1993-03-01 | 1993-04-14 | Coloreed Liquid Packaging A Di | Dispensing method and apparatus |
US5979514A (en) * | 1998-01-28 | 1999-11-09 | Tetra Laval Holdings & Finance, Sa | Hygienic fill system for a packaging machine |
AUPP243598A0 (en) | 1998-03-18 | 1998-04-09 | Rapak Asia Pacific Limited | Improvements relating to tote bins |
US6070622A (en) * | 1998-05-07 | 2000-06-06 | Packaging Systems, L.L.C. | High speed aseptic filling machine |
AUPP757398A0 (en) * | 1998-12-07 | 1999-01-07 | Astrapak Pty Ltd | Aseptic liquid packaging fitment |
GB9916215D0 (en) * | 1999-07-09 | 1999-09-15 | Smith David S Packaging | Apparatus and method for filling |
GB0000455D0 (en) * | 2000-01-10 | 2000-03-01 | Smith David S Packaging | Apparatus for filing |
ES2199009B1 (es) * | 2001-02-05 | 2005-02-01 | Danone, S.A. | Procedimiento y dispositivo para la esterilizacion de aparatos dosificadores de substancias alimenticias y otras. |
US7484345B2 (en) * | 2005-11-28 | 2009-02-03 | Pdc Facilities, Inc. | Filling machine |
FR2899220B1 (fr) * | 2006-03-31 | 2008-05-30 | Sidel Participations | Dispositif de nettoyage pour machine de remplissage |
FR2911595B1 (fr) * | 2007-01-22 | 2011-04-08 | Sidel Participations | Machine de remplissage equipee d'un dispositif de nettoyage |
FR2911594B1 (fr) * | 2007-01-22 | 2009-04-03 | Sidel Participations | Machine de remplissage equipee d'un dispositif de nettoyage avec membrane deformable |
NZ556731A (en) * | 2007-07-25 | 2010-01-29 | Rapak Asia Pacific Ltd | Aseptic packs |
CN102272503A (zh) * | 2008-11-26 | 2011-12-07 | 盖瑞·尤戴尔 | 水排放装置 |
US20110017343A1 (en) * | 2009-07-24 | 2011-01-27 | Murray R Charles | Method and apparatus for filling a container having a tube spout fitment |
US10059476B2 (en) * | 2013-05-21 | 2018-08-28 | John Bean Technologies S.P.A. | Aseptic filler for flowable products |
DE102013106927A1 (de) * | 2013-07-02 | 2015-01-08 | Khs Gmbh | Füllelement sowie Füllmaschine |
Family Cites Families (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH497899A (de) * | 1967-12-20 | 1970-10-31 | Hansen Gerhard | Verfahren und Vorrichtung für das Sterilisieren einer Maschine zum Herstellen, Füllen und Verschliessen eines Kunststoffbehälters |
DE1916636A1 (de) * | 1969-04-01 | 1970-10-08 | Elbatainer Kunststoff | Verfahren zum Herstellen aseptischer Kunststoff-Verpackungen und Vorrichtung zur Durchfuehrung des Verfahrens |
US4245552A (en) * | 1978-09-29 | 1981-01-20 | Campbell Soup Company | Protein texturization |
US4350187A (en) * | 1980-06-25 | 1982-09-21 | Pneumatic Scale Corporation | Filling machine |
US4318431A (en) * | 1980-12-08 | 1982-03-09 | Rjr Foods, Inc. | Electronic control system for a pouch packaging machine |
BR8200115A (pt) * | 1981-01-13 | 1982-11-03 | Wrightcel Ltd | Aparelho para enchimento de recipientes felxiveis |
US4495974A (en) * | 1981-02-23 | 1985-01-29 | James Dole Corporation | Hot air aseptic packaging system and method |
GB2097770B (en) * | 1981-04-02 | 1985-02-13 | Bowater Packaging Ltd | Apparatus and method for aseptic filling of containers |
CA1182269A (en) * | 1981-08-18 | 1985-02-12 | Wrightcel Limited | Aseptic filling station |
EP0072699B1 (en) * | 1981-08-18 | 1986-07-23 | Wrightcel Ltd. | Method and system for aseptically filling a container with fluid |
US4414036A (en) * | 1981-09-18 | 1983-11-08 | Anderson Frank E | Sanitizer system and sanitizing method for carbonated beverage container filler machine |
US4524563A (en) * | 1981-12-10 | 1985-06-25 | Tito Manzini & Figli S.P.A. | Process and plant for aseptic filling of pre-sterilized, non-rigid containers |
US4458734A (en) * | 1982-01-29 | 1984-07-10 | Scholle Corporation | Apparatus and method for aseptically filling a container |
DE3209790A1 (de) * | 1982-03-17 | 1983-09-29 | Bausch + Ströbel, Maschinenfabrik GmbH + Co, 7174 Ilshofen | Abfuellvorrichtung fuer schuettgut, insbesondere fluessigkeiten |
US4559961A (en) * | 1984-04-16 | 1985-12-24 | Anderson Frank E | Sanitizer system for beverage can filler machine |
DE3515334C2 (de) * | 1985-04-27 | 1987-04-09 | Krones Ag Hermann Kronseder Maschinenfabrik, 8402 Neutraubling | Gefäßverschließmaschine |
AU583712B2 (en) * | 1986-03-03 | 1989-05-04 | Rapak Asia Pacific Limited | Aseptic filling station |
ES2016839B3 (es) * | 1986-03-03 | 1990-12-01 | Courtaulds Packaging Australia Ltd | Estacion de llenado aseptico. |
NZ222611A (en) * | 1986-11-21 | 1989-09-27 | Courtaulds Packaging Australia | Machine for filling flexible contianers aseptically |
CH673819A5 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) * | 1987-03-02 | 1990-04-12 | Nestle Sa | |
FR2619078B1 (fr) * | 1987-08-04 | 1989-12-01 | Dufrene Alain | Dispositif de remplissage en atmosphere controlee |
CH674637A5 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) * | 1987-11-25 | 1990-06-29 | Nestle Sa |
-
1989
- 1989-05-02 CH CH1667/89A patent/CH679768A5/fr not_active IP Right Cessation
-
1990
- 1990-04-14 DK DK90107216.5T patent/DK0395933T3/da active
- 1990-04-14 DE DE90107216T patent/DE69005018T2/de not_active Expired - Fee Related
- 1990-04-14 AT AT90107216T patent/ATE98182T1/de active
- 1990-04-14 EP EP90107216A patent/EP0395933B1/fr not_active Expired - Lifetime
- 1990-04-14 ES ES90107216T patent/ES2048353T3/es not_active Expired - Lifetime
- 1990-04-17 US US07/510,455 patent/US5099895A/en not_active Expired - Fee Related
- 1990-04-20 IE IE141290A patent/IE66164B1/en not_active IP Right Cessation
- 1990-04-23 AU AU53796/90A patent/AU641387B2/en not_active Ceased
- 1990-04-25 CA CA002015357A patent/CA2015357A1/en not_active Abandoned
- 1990-04-30 PT PT93928A patent/PT93928A/pt not_active Application Discontinuation
- 1990-05-01 JP JP2115714A patent/JPH02302257A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
DK0395933T3 (da) | 1994-03-21 |
US5099895A (en) | 1992-03-31 |
DE69005018T2 (de) | 1994-03-31 |
PT93928A (pt) | 1991-01-08 |
CH679768A5 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1992-04-15 |
ES2048353T3 (es) | 1994-03-16 |
EP0395933A1 (fr) | 1990-11-07 |
JPH02302257A (ja) | 1990-12-14 |
DE69005018D1 (de) | 1994-01-20 |
ATE98182T1 (de) | 1993-12-15 |
IE66164B1 (en) | 1995-12-13 |
AU641387B2 (en) | 1993-09-23 |
IE901412L (en) | 1990-11-02 |
CA2015357A1 (en) | 1990-11-02 |
AU5379690A (en) | 1990-11-08 |
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