EP0367358B1 - Verfahren zum Herstellen von Halbzeug - Google Patents
Verfahren zum Herstellen von Halbzeug Download PDFInfo
- Publication number
- EP0367358B1 EP0367358B1 EP89250048A EP89250048A EP0367358B1 EP 0367358 B1 EP0367358 B1 EP 0367358B1 EP 89250048 A EP89250048 A EP 89250048A EP 89250048 A EP89250048 A EP 89250048A EP 0367358 B1 EP0367358 B1 EP 0367358B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- block
- cross
- upsetting
- length
- starting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011265 semifinished product Substances 0.000 title claims description 8
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000000034 method Methods 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000005266 casting Methods 0.000 description 9
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000009749 continuous casting Methods 0.000 description 7
- 238000004080 punching Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/04—Shaping in the rough solely by forging or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B19/00—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
- B21B19/02—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
- B21B19/04—Rolling basic material of solid, i.e. non-hollow, structure; Piercing, e.g. rotary piercing mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/08—Upsetting
Definitions
- the invention relates to a method for producing semi-finished products according to the preamble of the main claim.
- Semi-finished products with an appropriate cross-sectional format are required to manufacture seamless tubes with an outer diameter of more than 250 mm.
- This semifinished product can be a continuous casting block which is cut off from an endless strand or a corresponding stationary casting block with a circular, square or polygonal cross section.
- the economically producible cross sections that have become known so far are 435 mm in diameter for round casting and 560 mm width for an octagonal cross section.
- the casting speed must be greatly reduced due to the susceptibility to surface cracking as a result of increasing peripheral stresses.
- a greatly reduced pouring speed means emptying times for the pan, for which the maintenance of the liquid state is no longer guaranteed.
- the object of the invention is to develop a method with which it is easy and economical to produce suitable semifinished products with a view to optimum forming for the production of hot-worked seamless tubes with an outer diameter of more than 250 mm.
- a cross-sectionally cylindrical or regular prismatic output block made of continuously cast starting material is heated to a forming temperature corresponding to the material, e.g. B. heated in a deep-freeze or rotary hearth furnace and removed from the furnace after the drawing of the scale created by the heating process.
- the drawing temperature is in a range from 1200 to 1300 degrees.
- the descaled block is placed in a die and compressed in the longitudinal direction by means of a press ram.
- the aim In order for the material to flow evenly on all sides, the aim must be that the axis of the pressure cone that forms ideally coincides with the longitudinal axis of the block. To achieve this, it is proposed to center the block in the die before the longitudinal compression begins.
- the press ram and / or the die base has an adjustable recess, the circumference of which corresponds to the circumference of the starting block. In the first stage, the middle area is essentially compressed first and the recess is pressed in a second stage.
- the initial cross-section F o is smaller than the cross section F 1 after upsetting and the length 1 1 of the compressed block is less than the length 1 o of the output block.
- the diameter d o in the case of a polygonal cross section, for example corresponds to the circular cross section of the same area.
- the lowest limit is considered to be a ratio of 3 and a ratio of 10 is sought.
- the longitudinal compression takes place together with the subsequent punching and rolling in one heat.
- a centering cone is compressed at the foot and / or head end during longitudinal compression.
- the longitudinal compression itself can take place either only on the head side or only on the foot side, or at the same time on the head and foot side by means of press rams moving centrally towards one another.
- Both the starting block and the compressed block can be up to 3% conical.
- the advantage of the method according to the invention is that the positive properties of the continuous casting, such as uniform structure over the length of the strand, good degree of purity and a good surface can also be used for the production of semi-finished products with a larger cross-sectional format.
- the effect is also exploited that the loosening zone typical of continuous casting is compressed in the middle by longitudinal compression and part of the unfavorable dendritic casting structure is converted. This leads to a considerable improvement, especially of the inner surface of the pipes that are subsequently hot-rolled.
- the method opens up the possibility with z. B. only two standard dimensions as starting blocks to produce a large number of the required semi-finished product dimensions for the most varied tube dimensions.
- the method can be used particularly advantageously on a round casting block, but it is also advantageous for a standing casting block with a round or polygonal cross section. In the case of water-capped blocks, the blow hole would weld during longitudinal compression.
- the blocks can be compressed in a conventional press, so that no additional investment is required to implement the method.
- the subsequent punching of the compressed block can take place in the same heat in the punch press using a combination punch that is suitable for upsetting and punching, or in the cross-rolling mill.
- the further rolling of the hollow block to the finished tube is carried out in a corresponding rolling mill, for. B. Pilger Rolling Mill.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Heat Treatment Of Articles (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3837399A DE3837399C1 (OSRAM) | 1988-11-01 | 1988-11-01 | |
| DE3837399 | 1988-11-01 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0367358A2 EP0367358A2 (de) | 1990-05-09 |
| EP0367358A3 EP0367358A3 (de) | 1991-01-09 |
| EP0367358B1 true EP0367358B1 (de) | 1994-07-27 |
Family
ID=6366451
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP89250048A Expired - Lifetime EP0367358B1 (de) | 1988-11-01 | 1989-10-02 | Verfahren zum Herstellen von Halbzeug |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0367358B1 (OSRAM) |
| DE (2) | DE3837399C1 (OSRAM) |
| ES (1) | ES2057096T3 (OSRAM) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1927413B1 (en) * | 2006-12-01 | 2009-08-19 | Topy Kogyo Kabushiki Kaisha | Press forging method |
| MY207484A (en) * | 2022-12-28 | 2025-02-28 | Hartalega Res Sdn Bhd | Permeation resistant glove |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1302427B (de) * | 1963-07-04 | 1972-05-04 | Calmes, Jean-Paul, Mont-sur-Lausanne (Schweiz) | Verfahren zur Herstellung eines zylindrischen Hohlkörpers durch Preßlochwalzen |
| FR2220328A1 (OSRAM) * | 1973-03-07 | 1974-10-04 | Inst Obrobki Plastycznes |
-
1988
- 1988-11-01 DE DE3837399A patent/DE3837399C1/de not_active Expired
-
1989
- 1989-10-02 EP EP89250048A patent/EP0367358B1/de not_active Expired - Lifetime
- 1989-10-02 DE DE58908102T patent/DE58908102D1/de not_active Expired - Fee Related
- 1989-10-02 ES ES89250048T patent/ES2057096T3/es not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| EP0367358A3 (de) | 1991-01-09 |
| EP0367358A2 (de) | 1990-05-09 |
| DE3837399C1 (OSRAM) | 1989-11-16 |
| ES2057096T3 (es) | 1994-10-16 |
| DE58908102D1 (de) | 1994-09-01 |
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