EP0362351A1 - Verfahren zur Herstellung einer ODS-Sinterlegierung sowie Legierung herstellbar nach diesem Verfahren. - Google Patents
Verfahren zur Herstellung einer ODS-Sinterlegierung sowie Legierung herstellbar nach diesem Verfahren.Info
- Publication number
- EP0362351A1 EP0362351A1 EP89904067A EP89904067A EP0362351A1 EP 0362351 A1 EP0362351 A1 EP 0362351A1 EP 89904067 A EP89904067 A EP 89904067A EP 89904067 A EP89904067 A EP 89904067A EP 0362351 A1 EP0362351 A1 EP 0362351A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alloy
- base metal
- oxide
- niobium
- strength
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/10—Alloys containing non-metals
- C22C1/1078—Alloys containing non-metals by internal oxidation of material in solid state
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/001—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
- C22C32/0015—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
- C22C32/0031—Matrix based on refractory metals, W, Mo, Nb, Hf, Ta, Zr, Ti, V or alloys thereof
Definitions
- the invention relates to a process for producing a ductile, high-strength oxide dispersion-hardened sintered alloy from a base metal with a high melting point, possibly with small proportions of substitution mixed crystal phase, which does not have a lasting effect on the alloy properties, in which a metal oxide powder is mixed as a dispersoid to form the powder of the base metal, oxides of such metals are used, which at temperatures ⁇ 0.5 T M greater formation energies than the oxides of
- dispersoids are understood to mean those particles which are generally built into the metallic base matrix continuously and which do not react with the base metal or dissolve at higher temperatures and are not built into the base lattice as a substitute metal. Oxides, carbides and nitrides are used in particular as dispersoids.
- the disadvantage of dispersion hardening compared to alloy hardening by continuously or discontinuously separating a second phase in the basic phase from a common solution is that "it is hardly possible to achieve such a degree of dispersity and the increase in strength as one can in many cases it is achieved during excretion processes "(H.Böhm, Introduction to Metallurgy, University Pocket Books, Verlag, Mannheim, Zurich).
- the dispersoids are usually introduced into the powder of the base metal by impregnating the powder with a dispersoid suspension or else by mixing powdered dispersoids.
- Dispersoids introduced in this way can be further homogenized by "mechanical alloying".
- the aim of mechanical alloying is to distribute the dispersoids as homogeneously as possible even within the individual metal powder grains.
- the finely divided, homogeneous introduction of the dispersoid into the metal matrix is mentioned as a particular advantage. But even with this method, the distribution is limited by the particle size of the components.
- dispersion-hardened alloys consist, by definition, of incorporating particles which do not react or alloy with the basic matrix as dispersoids.
- dispersoids with a melting point that is generally well above the alloy sintering temperature are generally used in the sintered metallurgical processes for producing dispersion alloys.
- the dispersoids are in a solid phase during the entire manufacturing process.
- oxide dispersion alloys of metals with high melting points by melt metallurgy, in particular by melting in an arc.
- the second phase meaning the carbides, nitrides and / or oxides contained in the base matrix (base metal) after melting, forms a solution with the base matrix.
- the second phase should remain in solution during cold working and should only be excreted homogeneously and finely by aging annealing.
- the achievable quality is documented by examples and in the form of strength properties compiled in tables.
- the means of substitution mixed crystal alloying and the precipitation hardening are used together with the means of dispersion hardening to increase the mechanical properties of such alloys.
- the strengths achieved thus result from two or three processes running side by side that increase strength and hardness.
- the comparatively small amounts of 0, but also N and / or C in the alloy prove that there the oxide excretion plays only a comparatively minor role as a means of increasing strength.
- the casting block is remelted six times in order to ensure that the metals and dispersoids are homogenized in a manner which is usable, but in no way good due to the process. The process is nevertheless comparatively expensive.
- column 1, line 015 ff also expressly states "not to unnecessarily prolong the solution annealing of the sheets in order to prevent grain growth".
- US Pat. No. 3,181,946 describes a niobium-based alloy which contains 0.25-0.5% oxygen and / or 1-3% zirconium and / or titanium, the weight ratio oxygen to titanium or zirconium being 3: 1 up to 12: 1 is enough.
- Material hardening is achieved there by oxide dispersion hardening and, according to the examples given, to a certain extent also by interstitially dissolved oxygen and by alloying niobium with titanium and / or zirconium. It is pointed out there that higher proportions of interstitially dissolved oxygen in the niobium cause great brittleness.
- the object of the present invention is to develop a process which is more economical than known processes for producing ODS sintered alloys with high ductility and strength properties using a base metal with a high melting point.
- the strength values of alloys produced by known metallurgical processes, both in the deformed and in the recrystallized state, should at least be achieved without substitution mixed crystal formation and classic precipitation of a second metal or compound phase being used as a means of increasing the strength.
- the process should be able to control the degree of dispersion hardening very precisely.
- the ductility of the alloy should also be sufficiently large for subsequent cold forming of the material.
- the properties of a single metallic element such as its corrosion behavior and the radiation-physical properties, should be preserved as far as possible unaffected by foreign elements and at the same time the mechanical strength of the metals compared to the high-purity phase, with or without deformation hardening, should be significantly increased.
- Part of the total oxygen in the alloy evaporates from the surface of the sintered body in a controlled manner, preferably as an oxide of the base metal.
- the method can only be applied to a limited number of alloys.
- the metals with high melting points are primarily those of the V. and VI.
- Subgroup of the periodic table suitable Due to the free negative energy of formation, only a limited number of oxides can be used for the desired dispersion hardening.
- the following table provides an overview of oxides that can be used at least in individual cases and their free formation energy and, in comparison, the oxides of some high-melting metals with comparatively low formation energies:
- Solution metal Solution metal oxide Approximate values of the negative and hard temperative free oxide solid metal formation energy at oxide 25oC in kilojoules per gram atom of oxygen
- Rhenium ReO 3 189 kJ An important factor determining the choice of suitable combinations of base metal and dispersoid is the solubility of the oxygen and the oxide metal in the base metal at the respective sintering temperature and the melting temperature of the oxide metal itself. Insufficient solubility or the formation of intermetallic compounds between oxide metal and base metal exclude some combinations from metal and oxide or at least limit the achievable dispersoid content in the alloy.
- the concentration of the oxide in the base metal essentially determines the respective temperature at which the individual processes according to the invention take place or become dominant over the others.
- the total oxygen content in the sintered material should preferably be set so that just the stoichiometrically necessary amount remains for the formation of the oxide, which is strictly only valid for the sinterling center due to a diffusion-controlled concentration profile.
- the oxygen content will be set lower, ie sub-stoichiometric, in order to prevent the oxide from precipitating too quickly and therefore as a rule coarse-grained when cooling after the annealing treatment - at the expense of a slight reduction in strength.
- Excess oxygen in the sintered material leads to interstitially dissolved oxygen in addition to completely excreted oxide. An oxygen deficit results in incomplete oxide excretion. In the latter case, the oxide metal remains partially dissolved in the basic matrix and thus acts as a getter for impurities in later processing steps - but also as a mixed crystal component.
- the sintering and annealing process can take place both by direct sintering and by means of direct sintering.
- the sintered material is heated by direct current passage.
- the necessary water cooling of the connections enables the sintered goods to cool down particularly quickly when the sintering process has ended.
- the oxide dispersion alloy according to the invention In order to carry out mechanical shaping processes, in particular cold forming by forging, rolling or hammering, the oxide dispersion alloy according to the invention must have sufficient ductility in addition to high strength. It is therefore important to determine the strength properties of the alloy according to the invention by choosing the dispersoid concentration, but especially by the Controlled control of the solution annealing according to the invention so that it can be brought as close as possible to a just tolerable limit value.
- the alloy consists of niobium or tantalum as the base metal and, in addition to small amounts of dissolved oxygen, essentially contains 0.2-1.5% by weight of oxides using one or more of the metals Ti, Zr, Hf, Ba , Sr, Ca, Y, La.
- niobium alloy which contains 0.2-1% by weight of titanium and oxygen, whereby in addition to small amounts of interstetially dissolved oxygen, TiO 2 is present in the basic matrix as a finely divided dispersoid in the basic matrix.
- niobium alloy contains 0.2-1.5% by weight of ZrO 2 .
- the metal component of the decomposing oxide should evaporate out of the alloy much more easily when the alloy material is melted. It therefore has no possibility of being distributed comparatively homogeneously in the base metal.
- oxide dispersion alloys have previously been produced by sintering, the sintering has been carried out at comparatively substantially lower temperatures than according to the present invention. This ensured that the oxide particles distributed in the compact remain as unchanged and stationary as possible at their place of introduction.
- the feasibility of the annealing treatment according to the invention to the extent that was actually possible was surprising. According to the prevailing doctrine, there was a fear that at the annealing or sintering temperatures according to the invention, in addition to the oxides of the base metal, the dissolved oxide metals would also evaporate at high rates from the sintered body surface. Because taking into account the boundary conditions to be fulfilled for the oxide formation energies, the melting points of the oxide metals can be significantly below the annealing temperatures which are respectively desirable according to the present invention and, in preferred embodiments, are also below the annealing temperatures.
- a major advantage of the method according to the invention is its economy. Insofar as dispersion alloys previously produced by melt metallurgy were produced using roughly comparable annealing processes, the entire production process was significantly more cost-intensive with significantly lower solidifications. B. melting and repeated re-melting of the oxides in the casting by means of arc melting.
- the ODS sintered alloys have a comparatively high ductility and can therefore be formed much more economically to higher ultimate strengths
- Materials manufactured according to the present invention are required in chemistry as well as in tools for the high-performance forming of special alloys, e.g. Superalloys.
- Niobium and tantalum alloys An important field of application for niobium and tantalum alloys is implants for human medicine.
- Niobium and tantalum alloys produced by the method according to the invention therefore considerably expand the field of application in implant medicine.
- a promising application of alloys according to the inventive method is in pipe systems for alkali metal cooling circuits, for. B. in nuclear power plants.
- An alloy of niobium - 0.5% by weight of TiO 2 is produced in accordance with the inventive method.
- 3980 g of niobium powder with an average particle size of 10 ⁇ m and an oxygen content of ⁇ 1000 ppm are mixed homogeneously with 20 g of TiO 2 powder agglomerate with an average particle size of 0.25 ⁇ m for 1 hour.
- the powder mixture is then hydrostatically pressed at 80 bar of the theoretical density at approx. 2000 bar.
- the compact thus obtained is slowly heated in a high vacuum (better 1 ⁇ 10 -5 mbar) and finally sintered at a temperature of 2100 ° C. for 12 hours.
- These sintering conditions are matched to the size of the samples and the diffusion and degassing processes to be achieved. This leads to decomposition and solid solution of the TiO 2 as well as diffusion of the Ti and O 2 components in the niobium.
- a part of the oxygen, especially in the form of niobium oxide, is evaporated from the surface of the sintered body.
- the result is a very homogeneous distribution of titanium and oxygen, in a stoichiometric ratio in the core area of the sample and in a slightly sub-stoichiometric ratio in terms of oxygen in the edge area of the sample. Furthermore, it was found that the concentration of the titanium is approximately constant over the entire cross section of the sintered body except for an edge zone in the mm range.
- Alloys of this type can be processed further using the known hot and cold forming processes.
- hot forming is first carried out by extrusion at 1000 ° C. with a forming ratio of 8.7: 1.
- the alloy sample was then further processed by profile rolling and rotary hammers up to a degree of cold deformation of 72%.
- the cold forming could easily be increased to 99.9% without intermediate annealing.
- Table 1 shows two sets of tensile strengths at room temperature, 800 ° C, 1000 ° C and 1200 ° C, for the deformed sample and for the sample subsequently recrystallized at 1400 ° C for 1 hour. In addition to the tensile strengths, the table also contains associated elongation values.
- the alloy has excellent ductility. This manifests itself on the one hand in the good processability and further in a very low value of approx. -50oC for the transition temperature, in a high notched impact strength of approx. 135 J / cm 2 at room temperature and in a high elongation at break of
- An oxide dispersion-strengthened niobium-1 TiO 2 alloy was produced by the process described in Example 1. For this purpose, the TiO 2 was weighed in twice as high as in Example 1.
- the higher TiO 2 content in the alloy caused a higher resistance to deformation, so that the samples were advantageously annealed before the individual steps of cold forming in order to achieve a more uniform structure.
- a niobium-0.5 ZrO 2 alloy was produced according to the process steps listed in Example 1.
- the powder compact was further processed by means of direct sintering, especially with a view to rapid cooling of the sintered material after the sintering and annealing process.
- the sintering temperature was increased to 2300 ° C to ensure on the one hand that the components of the ZrO 2 completely dissolve, but on the other hand to set the total oxygen content of the sample somewhat lower and thus a too fast and Comparative to prevent rough re-excretion of the oxide when the sample cools after the sintering process. Measures known per se ensured rapid cooling of the sintered product.
- the heating or aging temperature was increased by 100 ° C to 1100 ° C before the first hot forming process.
- Table 1 shows items 1 to 7 tensile strengths and associated
- the results according to the invention can only be compared to a limited extent with the cited literature values, because on the one hand the deformation process of the samples according to the cited prior art is not described in detail and because others on the basis of the detailed description given there, it can be assumed that in addition to the oxide dispersion precipitates, the alloy also contains significant proportions of oxide metals of the dispersion oxides in the base matrix and has an alloy effect which increases strength. From a purely qualitative point of view, however, it can be stated that, according to the prior art, it is not possible to achieve high strength values comparable with the present invention. With the information for pure niobium under item 7 it is shown that, for dispersion alloys produced according to this invention, significantly higher strengths can be achieved at least at room temperature than by means of forming and possibly recrystallizing pure niobium.
- Tantals has to be taken into account for some process parameters.
- the sintering temperature is 2300 ° C compared to the usual approx. 2600 ° C. This achieves an almost stoichiometric oxygen concentration corresponding to the titanium concentration introduced.
- the lower sintering density due to the lower sintering temperature is completely sufficient for complete compression during the subsequent extrusion.
- the aging annealing for the separation of the finest TiO 2 particles is preferably carried out at 1100 ° C.
- Table 1 shows in item 8 the tensile strengths and elongation values obtained in turn on 8 mm test specimens in the deformed state and after recrystallization.
- the high recrystallization temperature (1600 ° C / 1 h) leads to a clear coarsening of the TiO 2 dispersoids and thus to a weakening of the dispersion hardening compared to the cold-formed material.
- the combination of work hardening and dispersion hardening results in particularly high strengths while maintaining sufficient ductility. For comparison, values of pure tantalum with 82% deformation are given in position 9, the production steps and process parameters corresponding to the above.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT963/88 | 1988-04-14 | ||
AT0096388A AT391435B (de) | 1988-04-14 | 1988-04-14 | Verfahren zur herstellung einer odssinterlegierung |
PCT/EP1989/000396 WO1989009840A1 (en) | 1988-04-14 | 1989-04-13 | Process for producing an ods sintered alloy |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0362351A1 true EP0362351A1 (de) | 1990-04-11 |
EP0362351B1 EP0362351B1 (de) | 1994-12-07 |
Family
ID=3503845
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89904067A Expired - Lifetime EP0362351B1 (de) | 1988-04-14 | 1989-04-13 | Verfahren zur Herstellung einer ODS-Sinterlegierung sowie Legierung herstellbar nach diesem Verfahren |
Country Status (6)
Country | Link |
---|---|
US (1) | US5049355A (de) |
EP (1) | EP0362351B1 (de) |
JP (1) | JPH03500188A (de) |
AT (1) | AT391435B (de) |
DE (1) | DE58908731D1 (de) |
WO (1) | WO1989009840A1 (de) |
Families Citing this family (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5320800A (en) * | 1989-12-05 | 1994-06-14 | Arch Development Corporation | Nanocrystalline ceramic materials |
GB2243160B (en) * | 1990-02-13 | 1994-08-10 | Honda Motor Co Ltd | A method of producing a moulded article |
JPH04246149A (ja) * | 1991-01-31 | 1992-09-02 | Daido Steel Co Ltd | 酸化物分散強化型Nb基合金およびその製造方法 |
US5429793A (en) * | 1994-05-17 | 1995-07-04 | Institute Of Gas Technology | Scaleable process for producing Ni-Al ODS anode |
US5641719A (en) * | 1995-05-09 | 1997-06-24 | Flex Products, Inc. | Mixed oxide high index optical coating material and method |
JP2843900B2 (ja) * | 1995-07-07 | 1999-01-06 | 工業技術院長 | 酸化物粒子分散型金属系複合材料の製造方法 |
US5868876A (en) * | 1996-05-17 | 1999-02-09 | The United States Of America As Represented By The United States Department Of Energy | High-strength, creep-resistant molybdenum alloy and process for producing the same |
US6102979A (en) * | 1998-08-28 | 2000-08-15 | The United States Of America As Represented By The United States Department Of Energy | Oxide strengthened molybdenum-rhenium alloy |
EP1935996A1 (de) * | 2002-11-04 | 2008-06-25 | Paralloy Limited | Legierungen mit hoher Temperaturbeständigkeit |
GB2394959A (en) * | 2002-11-04 | 2004-05-12 | Doncasters Ltd | Hafnium particle dispersion hardened nickel-chromium-iron alloys |
EP1444993B2 (de) * | 2003-02-10 | 2013-06-26 | W.C. Heraeus GmbH | Verbesserte Metalllegierung für medizinische Geräte und Implantate |
US20070276488A1 (en) * | 2003-02-10 | 2007-11-29 | Jurgen Wachter | Medical implant or device |
US7255757B2 (en) | 2003-12-22 | 2007-08-14 | General Electric Company | Nano particle-reinforced Mo alloys for x-ray targets and method to make |
US20050133121A1 (en) * | 2003-12-22 | 2005-06-23 | General Electric Company | Metallic alloy nanocomposite for high-temperature structural components and methods of making |
US6902809B1 (en) | 2004-06-29 | 2005-06-07 | Honeywell International, Inc. | Rhenium tantalum metal alloy |
US7867626B2 (en) * | 2007-09-14 | 2011-01-11 | Siemens Energy, Inc. | Combustion turbine component having rare earth FeCrAI coating and associated methods |
US8043717B2 (en) * | 2007-09-14 | 2011-10-25 | Siemens Energy, Inc. | Combustion turbine component having rare earth CoNiCrAl coating and associated methods |
US8043718B2 (en) * | 2007-09-14 | 2011-10-25 | Siemens Energy, Inc. | Combustion turbine component having rare earth NiCrAl coating and associated methods |
US8039117B2 (en) * | 2007-09-14 | 2011-10-18 | Siemens Energy, Inc. | Combustion turbine component having rare earth NiCoCrAl coating and associated methods |
US20100061875A1 (en) * | 2008-09-08 | 2010-03-11 | Siemens Power Generation, Inc. | Combustion Turbine Component Having Rare-Earth Elements and Associated Methods |
US20100068405A1 (en) * | 2008-09-15 | 2010-03-18 | Shinde Sachin R | Method of forming metallic carbide based wear resistant coating on a combustion turbine component |
JP5194129B2 (ja) * | 2008-10-14 | 2013-05-08 | 旭化成株式会社 | 熱反応型レジスト材料、それを用いた熱リソグラフィ用積層体及びそれらを用いたモールドの製造方法 |
JP6947851B2 (ja) * | 2017-05-30 | 2021-10-13 | シーメンス アクティエンゲゼルシャフト | スキーラ先端を備えるタービンブレードおよび高密度酸化物分散強化層 |
US11519063B2 (en) * | 2019-09-17 | 2022-12-06 | Youping Gao | Methods for in situ formation of dispersoids strengthened refractory alloy in 3D printing and/or additive manufacturing |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2973261A (en) * | 1959-06-11 | 1961-02-28 | Gen Electric | Columbium base alloys |
US3230119A (en) * | 1963-09-17 | 1966-01-18 | Du Pont | Method of treating columbium-base alloy |
DE1232353B (de) * | 1963-11-12 | 1967-01-12 | Berliner Gluehlampen Werk Veb | Verfahren zur Herstellung metalloxydhaltiger hochschmelzender Metalle |
US3434811A (en) * | 1965-02-26 | 1969-03-25 | Gen Electric | Tungsten-hafnium-oxygen alloys |
US3821036A (en) * | 1972-05-15 | 1974-06-28 | Us Interior | Oxyreaction strengthening of metals |
DE3030751A1 (de) * | 1980-08-14 | 1982-03-18 | Degussa Ag, 6000 Frankfurt | Verfahren zur herstellung von halbzeugen aus dispersionsgehaertetem platin |
NL8403031A (nl) * | 1984-10-05 | 1986-05-01 | Philips Nv | Werkwijze voor het vervaardigen van een scandaatnaleveringskathode en scandaatnaleveringskathode vervaardigd volgens deze werkwijze. |
DE3441851A1 (de) * | 1984-11-15 | 1986-06-05 | Murex Ltd., Rainham, Essex | Molybdaenlegierung |
JPS61136640A (ja) * | 1984-12-04 | 1986-06-24 | Toyota Motor Corp | 酸化還元反応を利用した合金の製造方法 |
EP0290820B1 (de) * | 1987-05-13 | 1994-03-16 | Mtu Motoren- Und Turbinen-Union MàNchen Gmbh | Verfahren zur Herstellung dispersionsgehärteter Metallegierungen |
-
1988
- 1988-04-14 AT AT0096388A patent/AT391435B/de not_active IP Right Cessation
-
1989
- 1989-04-13 JP JP1504112A patent/JPH03500188A/ja active Pending
- 1989-04-13 WO PCT/EP1989/000396 patent/WO1989009840A1/de active IP Right Grant
- 1989-04-13 EP EP89904067A patent/EP0362351B1/de not_active Expired - Lifetime
- 1989-04-13 DE DE58908731T patent/DE58908731D1/de not_active Expired - Fee Related
- 1989-04-13 US US07/449,909 patent/US5049355A/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO8909840A1 * |
Also Published As
Publication number | Publication date |
---|---|
AT391435B (de) | 1990-10-10 |
US5049355A (en) | 1991-09-17 |
JPH03500188A (ja) | 1991-01-17 |
WO1989009840A1 (en) | 1989-10-19 |
ATA96388A (de) | 1990-04-15 |
EP0362351B1 (de) | 1994-12-07 |
DE58908731D1 (de) | 1995-01-19 |
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