EP0351607B2 - Washing device - Google Patents

Washing device Download PDF

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Publication number
EP0351607B2
EP0351607B2 EP89111941A EP89111941A EP0351607B2 EP 0351607 B2 EP0351607 B2 EP 0351607B2 EP 89111941 A EP89111941 A EP 89111941A EP 89111941 A EP89111941 A EP 89111941A EP 0351607 B2 EP0351607 B2 EP 0351607B2
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EP
European Patent Office
Prior art keywords
washing
profile
installation according
paddles
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP89111941A
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German (de)
French (fr)
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EP0351607A3 (en
EP0351607B1 (en
EP0351607A2 (en
Inventor
Heinrich Müller
Werner Ries
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Mueller & Co Aufbereitungstechnik AG
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Mueller & Co Aufbereitungstechnik AG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B5/00Washing granular, powdered or lumpy materials; Wet separating
    • B03B5/02Washing granular, powdered or lumpy materials; Wet separating using shaken, pulsated or stirred beds as the principal means of separation

Definitions

  • the invention relates to a washing system for laundry, especially for those with drainable Constituent gravel, with a trough that the Laundry is fed and in its longitudinal axis a washing shaft is arranged, the crushing and Washing tools are stocked on the periphery start the wash shaft, a half-open profile with a straight profile axis and with one at the front in the direction of rotation of the washing shaft Have profile opening and with the wall of the trough in Direction of rotation of the washing shaft a wedge angle of less Include as 90 °, and with at least one Water inlet, through the water into the trough, preferably against the transport direction of the laundry flows.
  • Such a washing system is from EP-A-0 224 920 known. It has shredding and Washing tools that are approximately radial to the Start the washing wave. Because of one alone Minor material thickness of the tools There is a small offset from the radial direction Wedge angle of negligible wedge effect with the wall of the trough.
  • the tools of EP-A-0 224 920 assets over the displacement resistance of theirs Pressure to exert pressure on edges however, this pressure build-up occurs essentially alone in the axial direction. For a noteworthy Pressure build-up is a high level in EP-A-0 224 920 of the trough required.
  • the object of the invention is to provide a washer to create the type mentioned at the same time Drive power a higher pressure and a to exert correspondingly greater friction on the laundry suitable and opposite the car wash EP-A-0 224 920 significantly improves its washing effectiveness and already at a much lower level the trough is fully functional.
  • the invention Generate tangentially oriented tools a pressure in the circumferential direction by adding laundry between the half-open profile in the direction of rotation the tools and the trough wall are wedged and is crushed. To be more precise, he firmed himself up Trough in operation, d. H. the trough wall forms around the wash wave and the tools Tanks of clay and / or clay and in it pressed gravel, between and the tools the laundry is wedged and a high pressure build-up takes place in the circumferential direction.
  • the car wash according to the invention has one such as that of EP-A-0 224 920 significantly improved washing performance.
  • GB-A-477 776 is a washing system with a trough and one in the longitudinal direction extending square shaft known on the periphery Beater arms with essentially tangential Start extension.
  • the beating arms are not profiled. They are designed to serve when the rotation is fast Wave an intense water movement with swirls and Generate currents in the wash water itself but only to a small extent on the clay, etc. act.
  • GB-A-477 776 has the ends of the striking arms such a distance from the wall of the trough, that the largest lumps or stones to be expected cannot wedge. From this as well as from the The shaft is driven by a pulley, that the striking arms have no significant pressure the items to be washed are suitable.
  • the striking arms are alone in the GB-A-477 776 for technical assembly reasons with tangential orientation attached to the outer surfaces of the square shaft. Because of the out-of-round shape of the trough, the not mashed up with this fast-rotating car wash, is the wedge angle that the striking arms use enclose the wall of the trough, none defined Size. GB-A-477 776 wants to wedge material just prevent and over those with the blow arms generated water movement an indirect washing effect cause. The washing performance achieved in this way is low. As is apparent from GB-A-477 776, that is described Car wash is actually unable to make clay tubers dissolve what washing success is crucial.
  • the tools can essentially be found in Swords extending across planes.
  • Two swords can be diametrically opposed to each other opposite, preferably parallel arrangement be attached to the washing shaft. You have that a symmetrical structure, with little can be realized in terms of equipment and at one Pressure build-up and release in the trough with one opposite the speed of the wash wave doubled frequency leads.
  • the neighboring in the longitudinal direction of the washing wave Swords can each be at an angle to each other be arranged offset, which is 90 ° or deviates little from 90 °.
  • the generation of the pressure peaks in the bottom area of the trough this is done via the trough Length offset. This will result in a more uniform Energy consumption of the car wash, one overall lower energy consumption and a lower Material load.
  • more than two, i.e. H. at least three and conveniently no more than six Swords in a transverse plane are preferred evenly distributed over the circumference of the washing wave be arranged.
  • the swords are preferably detachable from the Wash shaft attached to after wear enable quick and easy replacement.
  • only the outer ends are subject to Swords a considerable wear. It can therefore also suffice at the outer ends of the swords
  • head pieces that are detachable on the swords or are attached directly to the washing shaft.
  • the head pieces should be replaced after wear in terms of material requirements much cheaper than one Exchange of the whole swords.
  • the head pieces have just like the swords semi-open profile, the open side of which Wash wave points away.
  • the profile of the headers can match the profile of the swords, but also be different. So you have the opportunity to the composition of the laundry is optimal provide customized headers and optional use, which further increases the washing effectiveness is increased.
  • For the swords and head pieces is on U-profile, flat iron profile, trapezoidal profile, L-profile, partially cylindrical Profile or generally claw-shaped profile to think.
  • the profiles of the swords and head pieces can with openings especially in the form of holes or slots. Such a sieve-like
  • the design of the profiles is recommended for items to be washed a high proportion of fine sand caused by the breakthroughs can pass through, so that too fast Clogging of the profiles is prevented.
  • the edges of the profiles can be serrated.
  • Man has a saw-like design with increased cutting effect of profiles through which an effective Comminution of clay and clay components of the Laundry is done.
  • On the wash wave can be in regular Intervals sheet metal, on which the swords are arranged and, if necessary, the head pieces can also be detached are attached.
  • the sheets are preferred Embodiment welded onto the washing shaft. This prevents a weakening of the washing wave.
  • the sheets can have a regular triangular shape, rectangular or regular hexagonal layout to have. This results in a corresponding one Number of assembly places for shredding and Washing tools.
  • Two sheets can be spaced a short distance apart form a pair, between the one at the back the swords and possibly also the Head pieces welded nose protrudes, which means there a pin can be fixed.
  • a tail of the sword can slide into a slot in the pair of sheets leave, making the sword releasable on the pair of sheets is attachable.
  • the swords become tilt and twist-proof attached to the sheets.
  • the free ones pointing away from the washing wave can have a tooth profile, to the improved already mentioned To achieve crushing effect.
  • a transport arm arranged offset by 90 ° which consists of a Transport sheet exists, which is at an angle to Longitudinal axis of the washing wave runs and at its to
  • the edge of the washing shaft has a spigot in the middle has, which is attached to the sheet or itself stuck between the pair of sheets and fixed there.
  • the pair of sheets thus advantageously serves at the same time for mounting the swords and the transport plate.
  • a free edge strip of the transport arm can be angled so that it is on one of the profile legs or on the sheet metal strip arranged there can be attached. You have an extremely stable structure.
  • swords can also be plate-shaped Crushing and washing tools provided be preferably with one Main plate direction essentially parallel, and with the other main direction of the plate essentially tangential extend to the wash shaft.
  • one Panel body that makes a wedge angle with the wall of the trough becomes a very high pressure and exerted a very strong friction on the laundry, that moves through the trough at a high rate becomes.
  • the attachment of the plate-shaped tools the washing wave can with the aforementioned sheets respectively. It is a convenient detachable attachment possible without any weakening of the washing wave. in the Every plate body should be interested in a high stability Support at least two of the sheets.
  • the a washing trough is fed in the longitudinal axis
  • the washing times are arranged regularly Intervals sheets 11 arranged in pairs, so that There is a small distance between two sheets.
  • the bleach 11 are almost along a semicircle the washing shaft 10 welded.
  • Two such pairs of sheets are diametrically equal to each other Now 10 opposite.
  • the in the longitudinal direction of the Now 10 neighboring pairs of sheets 11 are around 90 ° offset. One by more than 90 ° or arrangement less than 90 ° is also possible.
  • the sheets 11 point to their from the washing shaft 10 technological lower edge a projection 12, which forms a slot 13 together with the sheet 11.
  • a U-profile rail 14 with your lower end piece inserted with its back abuts the sheets 11, one on the back welded nose 15 protrudes between the pair of sheets 11 and is fixed there by means of a pin 16.
  • the U profile rail 14 is thus safe from tipping and twisting attached to the pair of sheets.
  • U-profile rails 14 can be a transport arm if necessary 19, which consists of a transport plate 20 exists, which is at an angle to the longitudinal axis of the Wash wave 10 runs.
  • the transport plate 20 instructs its edge facing the washing shaft 10 approximately in the middle a pin 21 which between the pair of plates 11th inserted and fixed there.
  • a free edge strip 22 of the transport plate 20 is angled so that it on one of the legs of the U-profile rail 14 or the wear-resistant metal strips arranged there 17 is attachable.
  • Each U-profile rail 14 lies with a considerable Part of their length at two diametrically opposite each other standing sheet metal pairs 11, so that on the profile rail effective bending moment when operating the Car wash is small. If you want to exchange swords 14, it suffices to knock out the pin 16 and pull the profile rail out of the slot 13. This can even happen when the washing trough is full.
  • the transport arms 19 can also be quickly and easily remove or reset at any time, depending on what transport speed the laundry in Wash trough should receive.
  • the design and attachment according to the invention the swords and arms can be easily moved even with a washing wave 10 with a square Use cross section.
  • the swords are 14 each on a square surface of the shaft 10.
  • Fig. 3 shows in detail how the U-profile rail 14 with one end in the provided on the pair of sheets 11 Slot 13 is inserted.
  • the U back of the Profile rail 14 comes to lie in the slot 13, during the projection 12, the slot 13 compartments together with each sheet 11, claw-like engages in the U-opening of the U-profile rail 14.
  • the swords 14 and headboards 23 have the swords 14 and headboards 23 a matching half-sided open round profile with a toothing on the outer edge 31 is provided.
  • the head 23 abuts in alignment Arrangement on the front of the associated Schwerts 14.
  • the swords 14 have two on their Profile back attached tabs 29, one have a rectangular plan and some distance apart from the outer edge 30 of the sheets 11 between come to rest.
  • the tabs 29 are at 32 screwed to the sheets 11.
  • the head part 23 is with provided a tab 25, the outside of the tabs 29 of the swords 14 protrudes between the sheets 11 and occupies its full width.
  • the tab 25 arrives the tabs 29 of a pair opposite each other Swords 14 to the system, and it is at 26 with the Bolts 11 screwed.
  • Transport plates 20 on the for fastening the swords 14 and headers 23 serving mounting points illustrated.
  • the transport plates 20 are on the outside Sheets 11 placed and screwed through with bolts 26, 32, which the sheets 11 and tabs 25, 29 of the Push through swords 14 and headboards 23.
  • everyone Transport arm 22 consists of an angle plate 33 and a wear plate 34 welded onto it a short distance above the back of the neighboring pairs of swords offset by 90 ° 14 extends.
  • the additional attached transport plates 20 serve to improve the conveying capacity of the Adapt wash wave to the respective needs.
  • FIG. 9 to 12 are possible profiles for the sword 14 and the head part 23 reproduced.
  • Fig. 8 shows that already described U-profile with or without a center bar 55
  • Fig. 9 is a 90 ° angle profile with or without a central web 55
  • FIG. 10 a trapezoidal profile with or without a central web 55
  • Fig. 11 is a fork profile with a double bar in the middle
  • FIG. 12 shows a profile that is not to be regarded as half-open T-profile or flat iron profile.
  • the profiles with center bar 55 are fork profiles with straight or inclined Tines.
  • a tab 25 is indicated on the back of the profile, between the sheets 11 of a pair of sheets is sufficient, while the profile back is flush with the Outer edges of the sheets 11 is supported.
  • profile 11 is an example of a double arrangement such tabs 25 indicated that a only sheet welded to the washing shaft 10 11 grasp in a claw shape.
  • General are for those Swords 14 and headboards 23 of the invention Washer profiles suitable, one in the direction of rotation have a profile opening at the front of the washing shaft.
  • swords 14 can be the same profiled, but also differently profiled Headers 23 can be combined to adapt to carry out the respective laundry.
  • Large section openings are recommended for the sand content of the laundry.
  • clay and clay it likes also recommend the headboards with reverse orientation attached to the swords so that their Profile openings facing the swords. The headboards then move like a plow through the Laundry to effectively dissolve it.
  • the plates 11 are plate-shaped Crushing tools 35 held. Every plate 35 extends in the axial direction of the washing shaft 10 over three pairs of sheets 11, supports itself with the Back on the outer edge and has three tabs 36, which protrude between a pair of sheets 11 each.
  • 11 head parts 24 are on the sheet pairs supported, which is a radially outside of the plates 35 Have a U-profile.
  • the head parts 23 are each one Pair of tabs 37 provided on the outside of the Sheets 11 come to rest and together with the Tab 36 of the plate body 35 at 38 with the sheets 11 are screwed. Are in the same place too Transport plates 20 attached.
  • the brackets of the Headboards 23 each have a nose 39, which on the Outside of an adjacent plate body 35 is supported so that an over the scope closed, extremely stable structure results.
  • Figs. 16 to 19 can be plate-shaped Crushing tools 35 on the outside be structured so that containment chambers for themselves laundry to be fixed therein. According to 16, 90 ° angles 40 are welded onto the plate 35.
  • Fig. 17 shows the same for parallel, and Fig. 19 for Crosspieces 41 arranged transversely to one another. 18 are semicircular profiles 42 on the plate 35 welded on.
  • Open hexagonal sheets 11 on the washing shaft 10 diverse mounting options for Crushing and transport tools based on 20 and 21 are exemplarily illustrated.
  • two swords 14 that have a serrated 18 U profile have, in diametrically opposite arrangement mounted on the sheets 11.
  • the swords 14 lie with the back on the outer edge a pair of Sheets 11 on.
  • a welded on the back, tab 49 projecting between the sheets 11 is at 50 screwed to it.
  • the inner end of the Retaining plate 51 comes to lie between the plates 11, with which it is screwed at 52. How to best seen in Fig.
  • a transport plate 20 of each carried a pair of axially offset holding plates 51.
  • the transport plates 20 lie on the circumference the washing shaft 10 diametrically opposite in pairs.
  • the can Swords 14 head parts 23 arranged radially on the outside be mounted on the hexagonal plates 11 (not shown).
  • Edges of the hexagonal sheets 11 are in each other diametrically opposed blade-like arrangement Crushing tools 43 attached, the one relatively large width, but less radial delivery have than the swords 14.
  • the blades 43 lie with their back on the outer edge of the pair of plates 11 and they have one welded on their back Tab 53 on between the sheets 11 of a pair of sheets protrudes and is screwed to these at 54.

Abstract

A washing device for material for washing, in particular for gravel mixed with elutriatable components has a washing shaft (10) which runs in a trough and is equipped with comminuting washing and conveying tools. The tools fit on the periphery of the washing shaft, (10). They extend essentially at a tangent to the washing shaft (10) and enclose with the wall of the trough a wedge angle of less than 90 DEG . Preferably, the tools have a section which becomes clogged with material for washing. <IMAGE>

Description

Die Erfindung betrifft eine Waschanlage für Waschgut, insbesondere für mit abschlämmbaren Bestandteilen behafteten Kies, mit einem Trog, dem das Waschgut zugeführt wird und in dessen Längsachse eine Waschwelle angeordnet ist, die mit Zerkleinerungs- und Waschwerkzeugen bestückt ist, die an der Peripherie der Waschwelle ansetzen, ein halboffenes Profil mit durchgehend gerader Profilachse und mit einer in Drehrichtung der Waschwelle vorn liegenden Profilöffnung haben und mit der Wand des Trogs in Drehrichtung der Waschwelle einen Keilwinkel von weniger als 90° einschließen, und mit wenigstens einem Wassereinlauf, durch den Wasser in den Trog, vorzugsweise entgegen der Transportrichtung des Waschgutes strömt.The invention relates to a washing system for laundry, especially for those with drainable Constituent gravel, with a trough that the Laundry is fed and in its longitudinal axis a washing shaft is arranged, the crushing and Washing tools are stocked on the periphery start the wash shaft, a half-open profile with a straight profile axis and with one at the front in the direction of rotation of the washing shaft Have profile opening and with the wall of the trough in Direction of rotation of the washing shaft a wedge angle of less Include as 90 °, and with at least one Water inlet, through the water into the trough, preferably against the transport direction of the laundry flows.

Eine solche Waschanlage ist aus der EP-A-0 224 920 bekannt. Sie hat Zerkleinerungs- und Waschwerkzeuge, die annähernd radial an der Waschwelle ansetzen. Aufgrund eines allein durch die Materialstärke der Werkzeuge bedingten geringfügigen Versatzes von der Radialrichtung besteht ein kleiner Keilwinkel von vernachlässigbarer Einkeilwirkung mit der Wand des Trogs. Die Werkzeuge der EP-A-0 224 920 vermögen über den Verdrängungswiderstand des ihre Kanten umströmenden Waschguts Druck darauf auszuüben, doch erfolgt dieser Druckaufbau im wesentlichen allein in axialer Richtung. Für einen nennenswerten Druckaufbau ist bei der EP-A-0 224 920 ein hoher Fullstand des Trogs erforderlich.Such a washing system is from EP-A-0 224 920 known. It has shredding and Washing tools that are approximately radial to the Start the washing wave. Because of one alone Minor material thickness of the tools There is a small offset from the radial direction Wedge angle of negligible wedge effect with the wall of the trough. The tools of EP-A-0 224 920 assets over the displacement resistance of theirs Pressure to exert pressure on edges however, this pressure build-up occurs essentially alone in the axial direction. For a noteworthy Pressure build-up is a high level in EP-A-0 224 920 of the trough required.

Aufgabe der Erfindung ist es, eine Waschanlage der eingangs genannten Art zu schaffen, die bei gleicher Antriebsleistung einen höheren Druck und eine entsprechend stärkere Reibung auf das Waschgut auszuüben geeignet und gegenüber der Waschanlage der EP-A-0 224 920 in ihrer Wascheffektivität erheblich verbessert und bereits bei sehr viel niedrigerem Füllstand des Trogs voll funktionstüchtig ist.The object of the invention is to provide a washer to create the type mentioned at the same time Drive power a higher pressure and a to exert correspondingly greater friction on the laundry suitable and opposite the car wash EP-A-0 224 920 significantly improves its washing effectiveness and already at a much lower level the trough is fully functional.

Diese Aufgabe wird mit einer solchen Waschanlage dadurch gelöst, daß die Werkzeuge mitdem Profilrücken tangential an der Waschwelle ansetzen, so daß die offene Seite des Profils von der Waschwelle wegweist.This task is accomplished with such a car wash solved that the tools with the profile back attach tangentially to the washing shaft so that the open side of the profile points away from the washing shaft.

Dank der tangentialen Orientierung der Zerkleinerungs- und Waschwerkzeuge ist in der erfindungsgemäßen Waschanlage ein erheblich höherer Druckaufbau auf das Waschgut möglich, als die in der Waschanlage der EP-A-0 224 920. Die erfindungsgemäß tangential orientierten Werkzeuge erzeugen einen Druck in Umfangsrichtung, indem Waschgut zwischen dem in Drehrichtung vorn halboffenen Profil der Werkzeuge und der Trogwand eingekeilt und zerquetscht wird. Genauer gesagt schamottiert sich der Trog im Betrieb zu, d. h. es bildet sich ein die Trogwand um die Waschwelle und die Werkzeuge herum belegender Panzer aus Lehm und/oder Ton und darin eingepreßtem Kies, zwischendem und den Werkzeugen das Waschgut eingekeilt wird und ein hoher Druckaufbau in Umfangsrichtung erfolgt. Es wird bereits bei niedrigem Füllstand des Trogs ein hoher Druck auf das Waschgut erreicht. Die Werkzeuge bewegen sich mit ziehendem Schnitt durch das Waschgut, dessen abschlämmbaren Anteile durch Reibung an den Werkzeugen entlang sehr effektiv aufgelöst und abgeschwemmt werden. Mit dem hohen Druck in Umfangsrichtung geht eine entsprechend starke Reibung und Auflösewirkung einher. Die erfindungsgemäße Waschanlage hat so eine gegenüber der der EP-A-0 224 920 erheblich verbesserte Waschleistung.Thanks to the tangential orientation of the Crushing and washing tools is in the invention Car wash a significantly higher Pressure build-up on the laundry is possible than that in the Washing system of EP-A-0 224 920. The invention Generate tangentially oriented tools a pressure in the circumferential direction by adding laundry between the half-open profile in the direction of rotation the tools and the trough wall are wedged and is crushed. To be more precise, he firmed himself up Trough in operation, d. H. the trough wall forms around the wash wave and the tools Tanks of clay and / or clay and in it pressed gravel, between and the tools the laundry is wedged and a high pressure build-up takes place in the circumferential direction. It gets low Level of the trough a high pressure on the Items reached. The tools move with it pulling cut through the laundry, whose drainable parts due to friction on the Tools dissolved and washed away very effectively will. With the high pressure in the circumferential direction goes a correspondingly strong friction and Disintegration effect. The car wash according to the invention has one such as that of EP-A-0 224 920 significantly improved washing performance.

Aus der GB-A-477 776 ist eine Waschanlage mit einem Trog und einer sich in dessen Längsrichtung erstreckenden Vierkantwelle bekannt, an deren Peripherie Schlagarme mit im wesentlichen tangentialer Erstreckung ansetzen. Die Schlagarme sind nicht profiliert. Sie sollen dazu dienen, bei schneller Drehung der Welle eine intensive Wasserbewegung mit Wirbeln und Strömungen in dem Waschwasser zu erzeugen, selbst aber nur in geringem Maß auf den Lehm u.s.w. einwirken.From GB-A-477 776 is a washing system with a trough and one in the longitudinal direction extending square shaft known on the periphery Beater arms with essentially tangential Start extension. The beating arms are not profiled. They are designed to serve when the rotation is fast Wave an intense water movement with swirls and Generate currents in the wash water itself but only to a small extent on the clay, etc. act.

Bei der GB-A-477 776 haben die Enden der Schlagarme einen solchen Abstand von der Wand des Trogs, daß die größten zu erwarten Klumpen oder Steine sich nicht festkeilen können. Daraus wie auch aus dem Antrieb der Welle über eine Riemenscheibe ergibt sich, daß die Schlagarme keinen nennenswerten Druck auf das Waschgut aufzubauen geeignet sind.GB-A-477 776 has the ends of the striking arms such a distance from the wall of the trough, that the largest lumps or stones to be expected cannot wedge. From this as well as from the The shaft is driven by a pulley, that the striking arms have no significant pressure the items to be washed are suitable.

Die Schlagarme sind bei der GB-A-477 776 allein aus montagetechnischen Gründen mit tangentialer Orientierung an den Außenflächen der Vierkantwelle angebracht. Wegen der unrunden Form des Trogs, der bei dieser schnell drehenden Waschanlage nicht zuschamottiert, ist der Keilwinkel, den die Schlagarme mit der Wand des Trogs einschließen, keine definierte Größe. Die GB-A-477 776 will ein Einkeilen von Material gerade verhindern und über die mit den Schlagarmen erzeugte Wasserbewegung einen indirekten Wascheffekt bewirken. Die so erreichte Waschleistung ist gering. Wie aus der GB-A-477 776 hervorgeht, ist die beschriebene Waschanlage tatsächlich nicht in der Lage, Lehmknollen aufzulösen, was für den Wascherfolg entscheidend ist.The striking arms are alone in the GB-A-477 776 for technical assembly reasons with tangential orientation attached to the outer surfaces of the square shaft. Because of the out-of-round shape of the trough, the not mashed up with this fast-rotating car wash, is the wedge angle that the striking arms use enclose the wall of the trough, none defined Size. GB-A-477 776 wants to wedge material just prevent and over those with the blow arms generated water movement an indirect washing effect cause. The washing performance achieved in this way is low. As is apparent from GB-A-477 776, that is described Car wash is actually unable to make clay tubers dissolve what washing success is crucial.

Die Schlagarmanordnung in der Waschanlage der GB-A-477 776 gibt nach alledem keinen Hinweis darauf, mit tangential orientierten Zerkleinerungs- und Waschwerkzeugen, die ein in Drehrichtung vorn offenes Profil haben, Waschgut einzukeilen und unter hohem Druckaufbau zu zerreiben und zu zerquetschen. Die hochtourige Wasserverwirbelung mit den Schlagarmen, deren nur schwache Einwirkung auf den Lehm u.s.w. und das mit den Schlagarmen explizit vermiedene Festkeilen von Waschgut führen vielmehr von einer dies leistenden Waschanlage weg.The striking arm arrangement in the car wash of the GB-A-477 776, after all, gives no indication that with tangentially oriented shredding and Washing tools that have an open front in the direction of rotation Profile, wedge laundry and under high To build up pressure and crush. The high-speed water swirling with the blow arms, their only weak impact on the clay, etc. and that explicitly avoided with the blow arms Rather wedging of laundry leads to this affording car wash away.

Durch die exzentrische Anordnung der Zerkleinerungs- und Waschwerkzeuge mit im wesentlichen tangentialer Orientierung und ihren mit der Wand des Trogs in Drehrichtung der Waschwelle eingeschlossenen Keilwinkel wird eine hohe Reibung mit periodischen Druckimpulsen auf das Waschgut erzielt. Es ergeben sich Druckspitzen, wenn die Werkzeuge eine im wesentlichen horizontale Orientierung im Bodenbereich des Trogs einnehmen. In dieser Phase kommt die Bewegung der Werkzeuge der eines Pressenstempels nahe. Die Druckspitze wird aber auch schnell wieder abgebaut, was sich auf den Energiebedarf der Waschanlage günstig auswirkt. In den Phasen niedrigerer Druckausübung nehmen die Werkzeuge Schrägstellungen ein, in denen sich das Waschgut durch Schwerkraftwirkung bzw. Abbau des im Bodenbereich des Trogs erzeugten Drucks längs der Werkzeuge bewegt und dabei eine Reibung bewirkt.Due to the eccentric arrangement of the Crushing and washing tools with essentially tangential orientation and their with the wall of the trough in the direction of rotation of the washing shaft Wedge angle becomes high with periodic friction Pressure impulses achieved on the laundry. It there are pressure peaks when the tools are one essentially horizontal orientation in the floor area of the trough. In this phase comes the Movement of the tools of a press die Near. The pressure spike will also quickly return degraded, which affects the energy requirements of the car wash has a favorable effect. In the phases of lower pressure take the tools skew a, in which the laundry due to gravity or dismantling the in the bottom area of the trough generated pressure moves along the tools and thereby causing friction.

Es können sich in Längsrichtung gestaffelte Abschnitte der Waschwelle mit wahlweise einem bis sechs über ihren Umfang verteilten Zerkleinerungs- und Waschwerkzeugen bestücken lassen. Die Waschanlage kann so ohne Konstruktionsänderungen auf jedes Material und die individuelle Problematik eingestellt werden.It can be staggered lengthways Sections of the wash wave with either one to six shredding and spread over its scope Have washing tools loaded. The car wash can be done on any material without design changes and the individual problem can be set.

Die Werkzeuge können sich im wesentlichen in Transversalebenen erstreckende Schwerter sein.The tools can essentially be found in Swords extending across planes.

Dank des hohen Drucks und der entsprechend starken Reibung, die durch die geometrische Anordnung der Schwerter erzielt wird, ergibt sich eine sehr hohe Wascheffektivität, die die Behandlung bislang nicht verwertbaren, problematischen Waschguts ermöglicht.Thanks to the high pressure and the corresponding strong friction caused by the geometric arrangement the swords is scored, there is a very high one Washing effectiveness, which the treatment so far not usable, problematic laundry.

Es können jeweils zwei Schwerter in einander diametral gegenüberliegender, vorzugsweise paralleler Anordnung an der Waschwelle angebracht sein. Man hat so einen symmetrischen Aufbau, der sich mit geringem apparativem Aufwand realisieren läßt und zu einem Druckauf- und -abbau in dem Trog mit einer gegenüber der Drehzahl der Waschwelle verdoppelten Frequenz führt.Two swords can be diametrically opposed to each other opposite, preferably parallel arrangement be attached to the washing shaft. You have that a symmetrical structure, with little can be realized in terms of equipment and at one Pressure build-up and release in the trough with one opposite the speed of the wash wave doubled frequency leads.

Die in Längsrichtung der Waschwelle benachbarten Schwerter können jeweils um einen Winkel gegeneinander versetzt angeordnet sein, der 90° beträgt oder wenig von 90° abweicht. Die Erzeugung der Druckspitzen im Bodenbereich des Trogs erfolgt so über dessen Länge versetzt. Dadurch erreicht man eine gleichmäßigere Energieaufnahme der Waschanlage, einen insgesamt geringeren Energiebedarf und eine geringere Materialbelastung.The neighboring in the longitudinal direction of the washing wave Swords can each be at an angle to each other be arranged offset, which is 90 ° or deviates little from 90 °. The generation of the pressure peaks in the bottom area of the trough this is done via the trough Length offset. This will result in a more uniform Energy consumption of the car wash, one overall lower energy consumption and a lower Material load.

Es können aber auch mehr als zwei, d. h. mindestens drei und praktischerweise nicht mehr als sechs Schwerter in einer Transversalebene vorzugsweise gleichmäßig über den Unfang der Waschwelle verteilt angeordnet sein. Durch eine höhere Zahl von Schwertern erfolgt eine effektive Reinigung und Auflösung von Lehm- und Tonbestandteilen auch dann, wenn eine eine hohe innere Reibung des Waschguts bewirkende Sandfraktion nur in geringem Maß vorhanden ist. Man kann sich durch die Wahl einer geeigneten Anzahl von Schwertern an die Zusammensetzung des Waschgutes anpassen, so daß dieses optimal gereinigt wird.However, more than two, i.e. H. at least three and conveniently no more than six Swords in a transverse plane are preferred evenly distributed over the circumference of the washing wave be arranged. By a higher number of swords effective cleaning and dissolution of Clay and clay components even when one sand fraction causing high internal friction of the laundry is only present to a small extent. One can yourself by choosing an appropriate number of swords the composition of the laundry adjust so that it is cleaned optimally.

Die Schwerter sind vorzugsweise lösbar an der Waschwelle angebracht, um nach Verschleiß ein schnelles und einfaches Auswechseln zu ermöglichen. Tatsächlich unterliegen aber nur die äußeren Enden der Schwerter einem beträchtlichen Verschleiß. Es kann daher auch genügen, an den äußeren Enden der Schwerter Kopfstücke vorzusehen, die lösbar an den Schwertern oder direkt an der Waschwelle angebracht sind. Ein Auswechseln der Kopfstücke nach Verschleiß ist vom Materialbedarf her wesentlich günstiger, als ein Auswechseln der ganzen Schwerter. Bevorzugt ist eine Anordnung, bei der sowohl die Schwerter, als auch die Kopfstücke lösbar an der Waschwelle angeordnet sind, so daß sie beide nach Verschleiß ausgetauscht werden können. Bei Einsatz gleicher Materialien werden neue Schwerter aber nur bei jedem ca. fünften Wechsel eines Kopfstücks benötigt.The swords are preferably detachable from the Wash shaft attached to after wear enable quick and easy replacement. In fact, only the outer ends are subject to Swords a considerable wear. It can therefore also suffice at the outer ends of the swords Provide head pieces that are detachable on the swords or are attached directly to the washing shaft. The head pieces should be replaced after wear in terms of material requirements much cheaper than one Exchange of the whole swords. One is preferred Arrangement in which both the swords and the Head pieces are detachably arranged on the washing shaft, so that they can both be replaced after wear can. When using the same materials, new ones Swords only with every fifth change of one Head piece required.

Die Kopfstücke haben ebenso wie die Schwerter ein halboffenes Profil, dessen offene Seite von der Waschwelle wegweist. Das Profil der Kopfstücke kann mit dem Profil der Schwerter übereinstimmen, aber auch davon verschieden sein. Man hat so die Möglichkeit, an die Zusammensetzung des Waschgutes jeweils optimal angepaßte Kopfstücke bereitzustellen und wahlweise einzusetzen, wodurch die Wascheffektivität weiter erhöht wird. Für die Schwerter und Kopfstücke ist an ein U-Profil, Flacheisenprofil, Trapez-Profil, L-Profil, teilzylindrisches Profil oder allgemein klauenförmiges Profil zu denken.The head pieces have just like the swords semi-open profile, the open side of which Wash wave points away. The profile of the headers can match the profile of the swords, but also be different. So you have the opportunity to the composition of the laundry is optimal provide customized headers and optional use, which further increases the washing effectiveness is increased. For the swords and head pieces is on U-profile, flat iron profile, trapezoidal profile, L-profile, partially cylindrical Profile or generally claw-shaped profile to think.

Die Profile der Schwerter und Kopfstücke können mit Durchbrüchen insbesondere in Form von Löchern oder Schlitzen versehen sein. Eine solche siebartige Gestaltung der Profile empfiehlt sich bei Waschgut mit einem hohen Anteil von Feinsand, der durch die Durchbrüche hindurchtreten kann, so daß ein zu schnelles Zusetzen der Profile verhindert wird.The profiles of the swords and head pieces can with openings especially in the form of holes or slots. Such a sieve-like The design of the profiles is recommended for items to be washed a high proportion of fine sand caused by the breakthroughs can pass through, so that too fast Clogging of the profiles is prevented.

Die Kanten der Profile können gezahnt sein. Man hat so eine sägenartige Gestaltung mit erhöhter Schneidwirkung der Profile, durch die eine effektive Zerkleinerung von Lehm- und Tonbestandteilen des Waschgutes erfolgt.The edges of the profiles can be serrated. Man has a saw-like design with increased cutting effect of profiles through which an effective Comminution of clay and clay components of the Laundry is done.

An der Waschwelle können in regelmäßigen Abständen Bleche angeordnet sein, an denen die Schwerter und gegebenenfalls auch die Kopfstücke lösbar befestigt sind. Die Bleche werden in einer bevorzugten Ausführungsform auf der Waschwelle aufgeschweißt. Dadurch wird eine Schwächung der Waschwelle vermieden.On the wash wave can be in regular Intervals sheet metal, on which the swords are arranged and, if necessary, the head pieces can also be detached are attached. The sheets are preferred Embodiment welded onto the washing shaft. This prevents a weakening of the washing wave.

Die Bleche können einen regelmäßig dreieckigen, rechteckigen oder regelmäßig sechseckigen Grundriß haben. Dadurch ergeben sich eine entsprechende Anzahl von Montageplätzen für Zerkleinerungs- und Waschwerkzeuge.The sheets can have a regular triangular shape, rectangular or regular hexagonal layout to have. This results in a corresponding one Number of assembly places for shredding and Washing tools.

Je zwei Bleche können mit geringem Abstand zueinander ein Paar bilden, zwischen die eine an die Rückseite der Schwerter und gegebenenfalls auch der Kopfstücke angeschweißte Nase ragt, die dort mittels eines Stiftes festlegbar ist. Ein Endstück des Schwertes kann sich in einen Schlitz in dem Blechpaar einschieben lassen, wodurch das Schwert lösbar an dem Blechpaar befestigbar ist. Die Schwerter werden so kipp- und verdrehungssicher an den Blechen befestigt.Two sheets can be spaced a short distance apart form a pair, between the one at the back the swords and possibly also the Head pieces welded nose protrudes, which means there a pin can be fixed. A tail of the sword can slide into a slot in the pair of sheets leave, making the sword releasable on the pair of sheets is attachable. The swords become tilt and twist-proof attached to the sheets.

An der Außenseite der Profilschenkel der Schwerter können Blechstreifen aus einem verschleißfesten Werkstoff befestigt, insbesondere aufgeschraubt, sein. Durch diese Verschleißteile wird die Lebensdauer der Schwerter wesentlich erhöht. Auch kann eine beträchtliche Verbilligung erzielt werden, da nicht das gesamte Schwert aus dem teueren verschleißfesten Werkstoff hergestellt werden muß.On the outside of the profile legs of the swords can make metal strips from a wear-resistant material attached, in particular screwed on. By these wear parts will extend the life of the swords significantly increased. Can also be considerable Reduction can be achieved because not the entire sword made from the expensive wear-resistant material must become.

Die von der Waschwelle wegweisenden freien Enden der Blechstreifen können ein Zahnprofil aufweisen, um die schon erwähnte verbesserte Zerkleinerungswirkung zu erzielen.The free ones pointing away from the washing wave The ends of the metal strips can have a tooth profile, to the improved already mentioned To achieve crushing effect.

In einer bevorzugten Bauform ist zwischen zwei sich diametral gegenüberstehenden Schwertern ein Transportarm um 90° versetzt angeordnet, der aus einem Transportblech besteht, das unter einem Winkel zur Längsachse der Waschwelle verläuft und an seinem zur Waschwelle weisenden Rand etwa mittig einen Zapfen aufweist, der an dem Blech befestigt ist bzw. sich zwischen das Blechpaar stecken und dort festlegen läßt. Das Blechpaar dient so in vorteilhafter Weise gleichzeitig zur Montage der Schwerter und des Transportblechs. Ein freier Randstreifen des Transportarms kann abgewinkelt sein, so daß es sich an einem der Profilschenkel oder an dem dort angeordneten Blechstreifen befestigen läßt. Man hat so einen äußerst stabilen Aufbau.In a preferred design there is between two diametrically opposed swords a transport arm arranged offset by 90 °, which consists of a Transport sheet exists, which is at an angle to Longitudinal axis of the washing wave runs and at its to The edge of the washing shaft has a spigot in the middle has, which is attached to the sheet or itself stuck between the pair of sheets and fixed there. The pair of sheets thus advantageously serves at the same time for mounting the swords and the transport plate. A free edge strip of the transport arm can be angled so that it is on one of the profile legs or on the sheet metal strip arranged there can be attached. You have an extremely stable structure.

Anstelle von Schwertern können auch plattenförmige Zerkleinerungs- und Waschwerkzeuge vorgesehen sein, die sich vorzugsweise mit der einen Plattenhauptrichtung im wesentlichen parallel, und mit der anderen Plattenhauptrichtung im wesentlichen tangential zu der Waschwelle erstrecken. Durch einen solchen Plattenkörper, der einen Keilwinkel mit der Wand des Trogs einschließt, wird ein sehr hoher Druck und eine sehr starke Reibung auf das Waschgut ausgeübt, das mit einer hohen Förderrate durch den Trog bewegt wird.Instead of swords can also be plate-shaped Crushing and washing tools provided be preferably with one Main plate direction essentially parallel, and with the other main direction of the plate essentially tangential extend to the wash shaft. Through one Panel body that makes a wedge angle with the wall of the trough becomes a very high pressure and exerted a very strong friction on the laundry, that moves through the trough at a high rate becomes.

Die Anbringung der plattenförmigen Werkzeuge an der Waschwelle kann mit den vorerwähnten Blechen erfolgen. Es ist so eine bequem lösbare Anbringung ohne jede Schwächung der Waschwelle möglich. Im Interesse einer hohen Stabilität sollte sich ein jeder Plattenkörper an wenigstens zwei der Bleche abstützen.The attachment of the plate-shaped tools the washing wave can with the aforementioned sheets respectively. It is a convenient detachable attachment possible without any weakening of the washing wave. in the Every plate body should be interested in a high stability Support at least two of the sheets.

Neben schmalen, ein Hohlprofil aufweisenden Schwertern und breiten Platten kommen auch Zerkleinerungs- und Waschwerkzeuge in Gestalt mittelbreiter Schaufeln in Betracht. Alle diese Werkzeuge können zur optimalen Anpassung an die Zusammensetzung des Waschgutes miteinander kombiniert werden.In addition to narrow ones with a hollow profile Swords and wide plates also come Crushing and washing tools in the shape of medium widths Shovels into consideration. All of these tools can for optimal adaptation to the composition of the laundry can be combined.

Die Erfindung wird im folgenden anhand von in der Zeichnung dargestellten Ausführungsbeispielen naher beschrieben und erläutert. Es zeigen:

Fig. 1
ein Stück einer Waschwelle mit aufgesetzten Schwertern und Transportarmen im Längsschnitt;
Fig. 2
einen Querschnitt durch die Anordnung gemäß Fig. 1 entlang der Linie II - II;
Fig. 3
eine Einzelheit III von Fig. 2;
Fig. 4
die Axialansicht einer weiteren Ausführungsform mit in Form und Anbringung abgewandelten Schwertern und Kopfstücken in paarweise einander parallel gegenüberliegender Anordnung;
Fig. 5
eine radiale Draufsicht mit Blick in Richtung V von Fig. 4;
Fig. 6
eine Fig. 5 entsprechende Axialansicht mit zusätzlich angebrachten Transportarmen;
Fig. 7
eine radiale Draufsicht mit Blick in Richtung VII von Fig. 6;
Fig. 8
bis 12 Beispiele für Profile der Schwerter und Kopfteile;
Fig. 13
eine Draufsicht auf ein abgewandeltes Profil mit Blick in Richtung XIII von Fig. 8;
Fig. 14
die Axialansicht einer Ausführungsform mit plattenförmigen, im Dreieck angeordneten Werkzeugen;
Fig. 15
eine radiale Draufsicht mit Blick in Richtung XV von Fig. 14;
Fig. 16 bis 19
Beispiele für eine profilierte Oberfläche der plattenförmigen Werkzeuge;
Fig. 20
die Axialansicht einer weiteren Ausführungsform, in der längere Schwerter mit kürzeren schaufelartigen Werkzeugen sowie Transportarmen kombiniert sind; und
Fig. 21
eine radiale Draufsicht mit Blick in Richtung XXI von Fig. 20
The invention is described and explained in more detail below with reference to exemplary embodiments shown in the drawing. Show it:
Fig. 1
a piece of a washing shaft with attached swords and transport arms in longitudinal section;
Fig. 2
a cross section through the arrangement of Figure 1 along the line II - II.
Fig. 3
a detail III of Fig. 2;
Fig. 4
the axial view of another embodiment with modified in shape and attachment swords and head pieces in pairs parallel to each other arrangement;
Fig. 5
a radial plan view with a view in the direction V of Fig. 4;
Fig. 6
5 shows an axial view corresponding to FIG. 5 with additionally attached transport arms;
Fig. 7
a radial plan view with a view towards VII of Fig. 6;
Fig. 8
up to 12 examples of profiles of swords and headboards;
Fig. 13
a plan view of a modified profile with a view towards XIII of Fig. 8;
Fig. 14
the axial view of an embodiment with plate-shaped tools arranged in a triangle;
Fig. 15
a radial plan view looking in the direction XV of Fig. 14;
16 to 19
Examples of a profiled surface of the plate-shaped tools;
Fig. 20
the axial view of another embodiment in which longer swords are combined with shorter shovel-like tools and transport arms; and
Fig. 21
a radial plan view with a view in the direction XXI of Fig. 20th

Auf einer Waschwelle 10 einer Waschanlage für mit abschlämmbaren Bestandteilen behafteten Kies, der einem Waschtrog zugeführt wird, in dessen Längsachse die Waschweile angeordnet ist, sind in regelmäßigen Abständen Bleche 11 paarweise angeordnet, so daß zwischen je zwei Blechen ein geringer Abstand besteht. Die Bleiche 11 sind nahezu entlang eines Halbkreises mit der Waschwelle 10 verschweißt. Je zwei solcher Blechpaare stehen sich diametral auf gleicher Höhe der Waschweile 10 gegenüber. Die in Längsrichtung der Waschweile 10 benachbarten Blechpaare 11 sind um 90° versetzt angeordnet. Eine um mehr als 90° oder weniger als 90° versetzte Anordnung ist ebenfalls möglich.On a wash shaft 10 of a car wash for with drainable constituent gravel, the a washing trough is fed in the longitudinal axis The washing times are arranged regularly Intervals sheets 11 arranged in pairs, so that There is a small distance between two sheets. The bleach 11 are almost along a semicircle the washing shaft 10 welded. Two such pairs of sheets are diametrically equal to each other Now 10 opposite. The in the longitudinal direction of the Now 10 neighboring pairs of sheets 11 are around 90 ° offset. One by more than 90 ° or arrangement less than 90 ° is also possible.

Die Bleche 11 weisen an ihrem von der Waschwelle 10 wegweisenden unteren Rand einen Vorsprung 12 auf, der zusammen mit dem Blech 11 einen Schlitz 13 bildet. In diesen Schlitz 13 ist eine U-Profilschiene 14 mit ihrem unteren Endstück eingeschoben, die mit ihrer Rückseite an den Blechen 11 anliegt, wobei eine an der Rückseite angeschweißte Nase 15 zwischen das Blechpaar 11 ragt und dort mittels eines Stiftes 16 festgelegt ist. Die U-Profilschiene 14 ist somit kipp- und verdrehungssicher an dem Blechpaar befestigt.The sheets 11 point to their from the washing shaft 10 groundbreaking lower edge a projection 12, which forms a slot 13 together with the sheet 11. In this slot 13 is a U-profile rail 14 with your lower end piece inserted with its back abuts the sheets 11, one on the back welded nose 15 protrudes between the pair of sheets 11 and is fixed there by means of a pin 16. The U profile rail 14 is thus safe from tipping and twisting attached to the pair of sheets.

An der Außenseite der Schenkel der U-Profilschiene 14 sind Blechstreifen 17 aus einem verschleißfesten Werkstoff angeschraubt. Die von der Waschwelle 10 wegweisenden freien Ränder dieser Blechstreifen 17 weisen ein Zahnprofil 18 auf, das die Zerteilung der Lehm- und Sandklumpen wirkungsvoll unterstützt.On the outside of the legs of the U-profile rail 14 are sheet metal strips 17 made of a wear-resistant Screwed on material. The washing machine 10 groundbreaking free edges of these metal strips 17th have a tooth profile 18, which the division of the Lumps of clay and sand effectively supported.

Zwischen zwei sich diametral gegenüberstehenden U-Profilschienen 14 kann bei Bedarf ein Transportarm 19 angeordnet werden, deraus einem Transportblech 20 besteht, das unter einem Winkel zur Längsachse der Waschwelle 10 verläuft. Das Transportblech 20 weist an seinem zur Waschwelle 10 weisenden Rand etwa mittig einen Zapfen 21 auf, der zwischen das Blechpaar 11 gesteckt und dort festgelegt ist. Ein freier Randstreifen 22 des Transportbleches 20 ist abgewinkelt, so daß er an einem der Schenkel der U-Profilschiene 14 oder an den dort angeordneten verschleißfesten Blechstreifen 17 befestigbar ist.Between two diametrically opposed ones U-profile rails 14 can be a transport arm if necessary 19, which consists of a transport plate 20 exists, which is at an angle to the longitudinal axis of the Wash wave 10 runs. The transport plate 20 instructs its edge facing the washing shaft 10 approximately in the middle a pin 21 which between the pair of plates 11th inserted and fixed there. A free edge strip 22 of the transport plate 20 is angled so that it on one of the legs of the U-profile rail 14 or the wear-resistant metal strips arranged there 17 is attachable.

Jede U-Profilschiene 14 liegt mit einem beträchtlichen Teil ihrer Länge an zwei sich diametral gegenüber stehenden Blechpaaren 11 an, so daß das auf die Profilschiene wirkende Biegemoment beim Betrieb der Waschanlage klein ist. Will man die Schwerter 14 austauschen, genügt es, den Stift 16 herauszuschlagen und die Profilschiene aus dem Schlitz 13 herauszuziehen. Das kann sogar bei gefülltem Waschtrog geschehen. Auch die Transportarme 19 lassen sich schnell und einfach jederzeit entfernen oder neu setzen, je nachdem, welche Transportgeschwindigkeit das Waschgut im Waschtrog erhalten soll.Each U-profile rail 14 lies with a considerable Part of their length at two diametrically opposite each other standing sheet metal pairs 11, so that on the profile rail effective bending moment when operating the Car wash is small. If you want to exchange swords 14, it suffices to knock out the pin 16 and pull the profile rail out of the slot 13. This can even happen when the washing trough is full. The transport arms 19 can also be quickly and easily remove or reset at any time, depending on what transport speed the laundry in Wash trough should receive.

Die erfindungsgemäße Ausgestaltung und Befestigung der Schwerter und Transportarme läßt sich problemlos auch bei einer Waschwelle 10 mit quadratischem Querschnitt verwenden. Dabei liegen die Schwerter 14 jeweils an einer Quadratfläche der Welle 10 an.The design and attachment according to the invention the swords and arms can be easily moved even with a washing wave 10 with a square Use cross section. The swords are 14 each on a square surface of the shaft 10.

Vorteilhaft ist auch, daß der Transportarm 19 im Falle des Einwirkens von Biegekräften mit seinem freien Endstück nach kurzem Biegeweg an dem einen Schenkel der U-Profilschiene 14 anliegt. Dadurch wird ein Abbrechen des Transportarmes 19 vermieden.It is also advantageous that the transport arm 19 in Case of the application of bending forces with its free End piece after a short bending path on one leg the U-profile rail 14 rests. This will make a Avoid breaking the transport arm 19.

Fig. 3 zeigt im Detail, wie die U-Profilschine 14 mit ihrem einen Ende in den an dem Blechpaar 11 vorgesehenen Schlitz 13 eingeschoben wird. Der U-Rücken der Profilschiene 14 kommt dabei in dem Schlitz 13 zu liegen, während der Vorsprung 12, der den Schlitz 13 zusammen mit einem jeden Blech 11 abteilt, klauenartig in die U-Öffnung der U-Profilschiene 14 eingreift.Fig. 3 shows in detail how the U-profile rail 14 with one end in the provided on the pair of sheets 11 Slot 13 is inserted. The U back of the Profile rail 14 comes to lie in the slot 13, during the projection 12, the slot 13 compartments together with each sheet 11, claw-like engages in the U-opening of the U-profile rail 14.

In der Variante der Fig. 4 und 5 haben die Schwerter 14 und Kopfteile 23 ein übereinstimmendes, halbseitig offenes Rundprofil, das am äußeren Rand mit einer Verzahnung 31 versehen ist. Das Kopfteil 23 stößt in fluchtender Anordnung an die Stirnseite des zugehörigen Schwerts 14 an. Die Schwerter 14 weisen zwei an ihrem Profilrücken angebrachte Laschen 29 auf, die einen rechteckigen Grundriß haben und in einigem Abstand von dem äußeren Rand 30 der Bleche 11 zwischen diesen zu liegen kommen. Die Laschen 29 sind bei 32 mit den Blechen 11 verschraubt. Das Kopfteil 23 ist mit einer Lasche 25 versehen, die außen vor den Laschen 29 der Schwerter 14 zwischen die Bleche 11 ragt und deren volle Breite einnimmt. Die Lasche 25 kommt an den Laschen 29 eines Paars einander gegenüberliegende Schwerter 14 zur Anlage, und sie ist bei 26 mit den Blechen 11 verschraubt.4 and 5 have the swords 14 and headboards 23 a matching half-sided open round profile with a toothing on the outer edge 31 is provided. The head 23 abuts in alignment Arrangement on the front of the associated Schwerts 14. The swords 14 have two on their Profile back attached tabs 29, one have a rectangular plan and some distance apart from the outer edge 30 of the sheets 11 between come to rest. The tabs 29 are at 32 screwed to the sheets 11. The head part 23 is with provided a tab 25, the outside of the tabs 29 of the swords 14 protrudes between the sheets 11 and occupies its full width. The tab 25 arrives the tabs 29 of a pair opposite each other Swords 14 to the system, and it is at 26 with the Bolts 11 screwed.

In Fig. 6 und 7 ist die zusätzliche Anbringung von Transportblechen 20 an den zur Befestigung der Schwerter 14 und Kopfteile 23 dienenden Montagepunkten illustriert. Die Transportbleche 20 sind außen auf die Bleche 11 aufgesetzt und mit Bolzen 26, 32 durchverschraubt, die die Bleche 11 und Laschen 25, 29 der Schwerter 14 und Kopfteile 23 durchsetzen. Ein jeder Transportarm 22 besteht aus einem Winkelblech 33 und einem darauf aufgeschweißten Schleißblech 34, das sich in geringem Abstand überden Rücken des benachbarten, um 90° versetzt angeordneten Schwerterpaars 14 erstreckt. Die zusätzlich aufgesetzten Transportbleche 20 dienen dazu, die Förderleistung der Waschwelle an die jeweiligen Bedürfnisse anzupassen.6 and 7 is the additional attachment of Transport plates 20 on the for fastening the swords 14 and headers 23 serving mounting points illustrated. The transport plates 20 are on the outside Sheets 11 placed and screwed through with bolts 26, 32, which the sheets 11 and tabs 25, 29 of the Push through swords 14 and headboards 23. Everyone Transport arm 22 consists of an angle plate 33 and a wear plate 34 welded onto it a short distance above the back of the neighboring pairs of swords offset by 90 ° 14 extends. The additional attached transport plates 20 serve to improve the conveying capacity of the Adapt wash wave to the respective needs.

In Fig. 9 bis 12 sind mögliche Profile für das Schwert 14 und das Kopfteil 23 wiedergegeben. Fig. 8 zeigt das schon beschriebene U-Profil mit oder ohne Mittelsteg 55, Fig. 9 ein 90°-Winkelprofil mit oder ohne Mittelsteg 55, Fig. 10 ein Trapezprofil mit oder ohne Mittelsteg 55, Fig. 11 ein Gabelprofil mit einem Doppelsteg in der Mitte und Fig. 12 ein nicht als halboffenes Profil anzusehendes T-Profil bzw. Flacheisenprofil. Die Profile mit Mittelsteg 55 sind Gabelprofile mit geraden bzw. schrägen Zinken. Am Profilrücken ist jeweils eine Lasche 25 angedeutet, die zwischen die Bleche 11 eines Blechpaares reicht, wahrend der Profilrücken bündig an den Außenkanten der Bleche 11 abgestützt ist. Bei dem Profil der Fig. 11 ist einmal exemplarisch eine Doppelanordnung derartiger Laschen 25 angedeutet, die ein einziges an der Waschwelle 10 festgeschweißtes Blech 11 klauenförmig übergreifen. Allgemein sind für die Schwerter 14 und Kopfteile 23 der erfindungsgemäßen Waschanlage Profile geeignet, die eine in Drehrichtung der Waschwelle vorn liegende Profilöffnung haben.9 to 12 are possible profiles for the sword 14 and the head part 23 reproduced. Fig. 8 shows that already described U-profile with or without a center bar 55, Fig. 9 is a 90 ° angle profile with or without a central web 55, FIG. 10 a trapezoidal profile with or without a central web 55, Fig. 11 is a fork profile with a double bar in the middle and FIG. 12 shows a profile that is not to be regarded as half-open T-profile or flat iron profile. The profiles with center bar 55 are fork profiles with straight or inclined Tines. A tab 25 is indicated on the back of the profile, between the sheets 11 of a pair of sheets is sufficient, while the profile back is flush with the Outer edges of the sheets 11 is supported. With the profile 11 is an example of a double arrangement such tabs 25 indicated that a only sheet welded to the washing shaft 10 11 grasp in a claw shape. General are for those Swords 14 and headboards 23 of the invention Washer profiles suitable, one in the direction of rotation have a profile opening at the front of the washing shaft.

Erfindungsgemäß können Schwerter 14 mit gleich profilierten, aber auch unterschiedlich profilierten Kopfteilen 23 kombiniert werden, um eine Anpassung an das jeweilige Waschgut vorzunehmen. Bei einem hohen Sandanteil des Waschguts empfehlen sich große Profilöffnungen. Bei hohen Lehm- und Tonanteilen mag es sich auch empfehlen, die Kopfteile mit umgekehrter Orientierung an den Schwertern anzubringen, so daß ihre Profilöffnungen der der Schwerter entgegengerichtet ist. Die Kopfteile bewegen sich dann pflugartig durch das Waschgut, um dieses effektiv aufzulösen. According to the invention, swords 14 can be the same profiled, but also differently profiled Headers 23 can be combined to adapt to carry out the respective laundry. At a high Large section openings are recommended for the sand content of the laundry. With high amounts of clay and clay it likes also recommend the headboards with reverse orientation attached to the swords so that their Profile openings facing the swords. The headboards then move like a plow through the Laundry to effectively dissolve it.

Fig. 13 zeigt ein für Schwerter 14 und Kopfteile 23 geeignetes U-Profil, dessen U-Rücken mit Bohrungen 27 und Schlitzen 28 versehen ist, durch die feinkörnige Bestandteile des Waschgutes hindurchtreten können. Eine entsprechend siebartige Gestaltung ist auch für die anderen Profile möglich.13 shows one for swords 14 and headboards 23 suitable U-profile, the U-back with holes 27 and slots 28 is provided by the fine-grained Components of the laundry can pass through. A corresponding sieve-like design is also for the other profiles possible.

In der Ausführungsform der Fig. 14 und 15 sind Paare von Blechen 11 auf die Waschwelle 10 aufgeschweißt, die einen gleichseitig-dreieckigen Grundriß haben und sich axial fluchtend in Transversalebenen erstrecken. An den Blechen 11 sind plattenförmige Zerkleinerungswerkzeuge 35 gehaltert. Eine jede Platte 35 erstreckt sind in Axialrichtung der Waschwelle 10 über drei Paare von Blechen 11, stützt sich mit dem Rücken an deren Außenkante ab und weist drei Laschen 36 auf, die zwischen je ein Paar von Blechen 11 ragen. Außerdem sind an den Blechpaaren 11 Kopfteile 24 gehaltert, die ein radial außen von den Platten 35 liegendes U-Profil haben. Die Kopfteile 23 sind mit je einem Paar Laschen 37 versehen, die an der Außenseite der Bleche 11 zu liegen kommen und zusammen mit der Lasche 36 des Plattenkörpers 35 bei 38 mit den Blechen 11 durchverschraubt sind. An derselben Stelle sind auch Transportbleche 20 befestigt. Die Halterungen der Kopfteile 23 weisen je eine Nase 39 auf, die an der Außenseite eines jeweils benachbarten Plattenkörpers 35 abgestützt ist, so daß sich ein über den Umfang geschlossener, äußerst stabiler Aufbau ergibt.14 and 15 are in the embodiment of FIGS Pairs of sheets 11 welded onto the washing shaft 10, which have an equilateral triangular layout and axially aligned in transverse planes extend. The plates 11 are plate-shaped Crushing tools 35 held. Every plate 35 extends in the axial direction of the washing shaft 10 over three pairs of sheets 11, supports itself with the Back on the outer edge and has three tabs 36, which protrude between a pair of sheets 11 each. In addition, 11 head parts 24 are on the sheet pairs supported, which is a radially outside of the plates 35 Have a U-profile. The head parts 23 are each one Pair of tabs 37 provided on the outside of the Sheets 11 come to rest and together with the Tab 36 of the plate body 35 at 38 with the sheets 11 are screwed. Are in the same place too Transport plates 20 attached. The brackets of the Headboards 23 each have a nose 39, which on the Outside of an adjacent plate body 35 is supported so that an over the scope closed, extremely stable structure results.

Wein Fig. 16 bis 19 gezeigt, können die plattenförmigen Zerkleinerungswerkzeuge 35 an der Außenseite strukturiert sein, so daß Rückhaltekammern für sich darin festsetzendes Waschgut gebildet werden. Gemäß Fig. 16 sind 90°-Winkel 40 auf die Platte 35 aufgeschweißt. Fig. 17 zeigt dasselbe für parallele, und Fig. 19 für quer zueinander mit Abstand angeordnete Stege 41. Gemäß Fig. 18 sind halbrunde Profile 42 auf die Platte 35 aufgeschweißt. Wine shown in Figs. 16 to 19 can be plate-shaped Crushing tools 35 on the outside be structured so that containment chambers for themselves laundry to be fixed therein. According to 16, 90 ° angles 40 are welded onto the plate 35. Fig. 17 shows the same for parallel, and Fig. 19 for Crosspieces 41 arranged transversely to one another. 18 are semicircular profiles 42 on the plate 35 welded on.

Sechseckige Bleche 11 an der Waschwelle 10 eröffnen vielfältige Montagemöglichkeiten für Zerkleinerungs- und Transportwerkzeuge, die anhand von Fig. 20 und 21 exemplarisch illustriert werden. Hier sind zwei Schwerter 14, die ein gezahntes 18 U-Profil haben, in einander diametral gegenüberliegender Anordnung an die Bleche 11 montiert. Die Schwerter 14 liegen mit dem Rücken an der Außenkante eine Paars von Blechen 11 an. Eine auf den Rücken aufgeschweißte, zwischen die Bleche 11 ragende Lasche 49 ist bei 50 damit verschraubt. An einer in Umfangsrichtung benachbarten Kante ist ein Halteblech 51 montiert, das den Rücken des Schwerts 14 stützt und zur Anbringung eines Transportblechs 20 dient. Das innere Ende des Halteblechs 51 kommt zwischen den Blechen 11 zu liegen, mit denen es bei 52 verschraubt ist. Wie man am besten in Fig. 21 erkennt, wird ein Transportblech 20 von jeweils einem Paar axial versetzter Haltebleche 51 getragen. Die Transportbleche 20 liegen einander am Umfang der Waschwelle 10 paarweise diametral gegenüber. Ähnlich wie die Transportbleche 20, können auch den Schwertern 14 radial außen vorgeordnete Kopfteile 23 an die sechseckigen Bleche 11 montiert werden (nicht dargestellt).Open hexagonal sheets 11 on the washing shaft 10 diverse mounting options for Crushing and transport tools based on 20 and 21 are exemplarily illustrated. Here are two swords 14 that have a serrated 18 U profile have, in diametrically opposite arrangement mounted on the sheets 11. The swords 14 lie with the back on the outer edge a pair of Sheets 11 on. A welded on the back, tab 49 projecting between the sheets 11 is at 50 screwed to it. On an adjacent one in the circumferential direction Edge a mounting plate 51 is mounted, the Back of the sword 14 supports and for attachment a transport plate 20 is used. The inner end of the Retaining plate 51 comes to lie between the plates 11, with which it is screwed at 52. How to best seen in Fig. 21, a transport plate 20 of each carried a pair of axially offset holding plates 51. The transport plates 20 lie on the circumference the washing shaft 10 diametrically opposite in pairs. Similar to the transport plates 20, the can Swords 14 head parts 23 arranged radially on the outside be mounted on the hexagonal plates 11 (not shown).

An den als Montageplatz noch verbleibenden beiden Kanten der sechseckigen Bleche 11 sind in einander diametral gegenüberliegender Anordnung schaufelartige Zerkleinerungswerkzeuge 43 angebracht, die eine relativ große Breite, aber geringere radiale Auslage haben als die Schwerter 14. Die Schaufeln 43 liegen mit ihrem Rücken an der Außenkante des Blechpaares 11 an, und sie weisen eine auf den Rücken aufgeschweißte Lasche 53 auf, die zwischen die Bleche 11 eines Blechpaares ragt und mit diesen bei 54 verschraubt ist.To the two remaining as assembly sites Edges of the hexagonal sheets 11 are in each other diametrically opposed blade-like arrangement Crushing tools 43 attached, the one relatively large width, but less radial delivery have than the swords 14. The blades 43 lie with their back on the outer edge of the pair of plates 11 and they have one welded on their back Tab 53 on between the sheets 11 of a pair of sheets protrudes and is screwed to these at 54.

Die anhand der einzelnen Ausführungsbeispiele beschriebenen Zerkleinerungs-, Wasch- und Transportwerkzeuge sind weitestgehend gegeneinander austauschbar. Man hat so ein Baukastensystem, das die Bestückung einer Waschwelle 10 mit an die Zusammensetzung des jeweiligen Waschguts optimal angepaßten Zerkleinerungs-, Wasch- und Transportwerkzeugen ermöglicht. Letztere können statt Schweißteile auch Gießelemente sein.The based on the individual embodiments described crushing, washing and transport tools are largely interchangeable. You have such a modular system that Equipping a washing shaft 10 with the composition of the respective items to be washed optimally adapted shredding, washing and transport tools enables. The latter can be used instead of welded parts also be casting elements.

Liste der BezugszeichenList of reference numbers

1010th
WaschwelleWash wave
1111
Blechsheet
1212th
Vorsprunghead Start
1313
Schlitzslot
1414
Schwertsword
1515
Nasenose
1616
Stiftpen
1717th
BlechstreifenMetal strips
1818th
ZahnprofilTooth profile
1919th
TransportarmTransport arm
2020th
TransportblechTransport tray
2121
ZapfenCones
2222
Randstreifen Edge strips
2323
KopfteilHeadboard
2424th
Schraubescrew
2525th
LascheTab
2626
Schraubescrew
2727
Bohrungdrilling
2828
Schlitzslot
2929
LascheTab
3030th
Randedge
3131
VerzahnungGearing
3232
Schraubescrew
3333
WinkelblechAngle plate
3434
SchleißblechWear plate
3535
Platteplate
3636
LascheTab
3737
LascheTab
3838
Schraubescrew
3939
Nasenose
4040
Winkelangle
4141
Stegweb
4242
Profilprofile
4343
Schaufelshovel
4949
LascheTab
5050
Schraubescrew
5151
HalteblechBracket
5252
Schraubescrew
5353
LascheTab
5454
Schraubescrew
5555
MittelstegMittelsteg

Claims (22)

  1. A washing installation for material to be washed, in particular for gravel contaminated with settleable components, having a trough to which the material to be washed is fed and on the longitudinal axis of which is disposed a washing shaft (10) which is provided with comminuting and washing implements which are applied on the periphery of the washing shaft (10), which have a half-open profile with a continuously straight profile axis and with a profile opening situated at the front in the direction of rotation of the washing shaft (10) and which form with the trough wall in the direction of rotation of the washing shaft (10) a wedge angle of less than 90°, and having at least one water inlet, through which water flows into the trough, preferably contrary to the feed direction of the material being washed, characterised in that the implements are applied tangentially on the washing shaft (10) with their profile backs, so that the open side of the profile faces away from the washing shaft (10).
  2. A washing installation according to Claim 1, characterised in that portions of the washing shaft (10) staggered in longitudinal direction can be provided optionally with one to six implements spaced apart over its circumference.
  3. A washing installation according to Claim 1 or 2, characterised in that the implements are paddles (14) extending substantially in transverse planes.
  4. A washing installation according to Claim 3, characterised in that in each case two paddles (14) are mounted on the washing shaft (10) disposed diametrically opposite one another in a preferably parallel arrangement.
  5. A washing installation according to Claim 3 or 4, characterised in that the adjacent paddles (14) in the longitudinal direction of the washing shaft (10) are respectively disposed offset relative to one another by an angle which is 90° or which varies little from 90°.
  6. A washing installation according to Claim 3, characterised in that at least three and not more than six paddles (14) are disposed in a transverse plane, preferably uniformly spaced apart over the circumference of the washing shaft (10).
  7. A washing installation according to any one of Claims 3 to 6, characterised in that the paddles (14) are mounted releasably on the washing shaft (10).
  8. A washing installation according to any one of Claims 3 to 7, characterised in that a head member (23), which is releasably mounted on the paddles (14) or the washing shaft (10), is disposed at the outer end of the paddles (14).
  9. A washing installation according to Claim 8, characterised in that the head member (23) has a half-open profile, the open side of which faces away from the washing shaft (10) and which can conform to the profile of the paddles (14) or can differ therefrom.
  10. A washing installation according to any one of Claims 3 to 9, characterised in that the paddles (14) and/or head members (23) have a U-profile, flat-iron profile, trapezium-shaped profile, L-profile or partly cylindrical profile.
  11. A washing installation according to any one of Claims 1 to 10, characterised in that the profiles are provided with openings, particularly in the form of bores (27) or slots (28).
  12. A washing installation according to any one of Claims 1 to 11, characterised in that the edges of the profiles are serrated.
  13. A washing installation according to any one of Claims 1 to 12, characterised in that plates (11) are disposed regularly spaced apart on the washing shaft (10), to which the paddles (14) and optionally also the head members (23) are releasably secured.
  14. A washing installation according to Claim 13, characterised in that the plates (11) are of regularly triangular, rectangular or regularly hexagonal cross-section.
  15. A washing installation according to Claim 13 or 14, characterised in that in each case two plates (11) arranged at a small distance apart form a pair, between which protrudes a projection (15,25) welded to the rear side of the paddles (14) and optionally also to the head members (23), which projection can be fixed there by means of a pin (16).
  16. A washing installation according to Claim 15, characterised in that the end piece of the paddle (14) can be inserted into a slot (13) in the pair of plates, so that the paddle (14) can be releasably secured to the pair of plates (11).
  17. A washing installation according to any one of Claims 1 to 16, characterised in that sheet strips (17) of a wear-resistant material are fastened, in particular screwed, to the outside of the profile arms of the paddles (14).
  18. A washing installation according to any one of Claims 1 to 17, characterised in that the free edges of the sheet strips (17) facing away from the washing shaft (10) have a serrated profile.
  19. A washing installation according to any one of Claims 1 to 18, characterised in that a feed arm (19) is arranged offset by 90° between two diametrically opposed paddles (14), which feed arm comprises a feed sheet (20) which extends at an angle to the longitudinal axis of the washing shaft (10) and on its edge facing towards the washing shaft (10) has approximately centrally a stud (21) which is fastened to the plate (11) or can be fitted between the pair of plates and can be fixed there, and in that a free edge strip (12) of the feed sheet (20) is bent so that it can be fastened to one of the profile arms or to the sheet strip (17) provided thereon.
  20. A washing installation according to Claim 1 or 2, characterised in that washing shaft (10) is provided with further comminuting and washing implements in the form of panels (35) which in one principal direction extend substantially parallel to the washing shaft (10) and in their other principal direction extend substantially tangentially thereto.
  21. A washing installation according to Claim 20, characterised in that plates (11) are disposed regularly spaced apart on the washing shaft (10), and in that each panel (35) is supported on at least two of the plates (11).
  22. A washing installation according to Claim 1 or 2, characterised in that the implements are of scoop-like design.
EP89111941A 1988-07-16 1989-06-30 Washing device Expired - Lifetime EP0351607B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE8809141U 1988-07-16
DE8809141U DE8809141U1 (en) 1988-07-16 1988-07-16

Publications (4)

Publication Number Publication Date
EP0351607A2 EP0351607A2 (en) 1990-01-24
EP0351607A3 EP0351607A3 (en) 1991-07-24
EP0351607B1 EP0351607B1 (en) 1996-01-31
EP0351607B2 true EP0351607B2 (en) 1998-12-23

Family

ID=6826039

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89111941A Expired - Lifetime EP0351607B2 (en) 1988-07-16 1989-06-30 Washing device

Country Status (4)

Country Link
EP (1) EP0351607B2 (en)
AT (1) ATE133585T1 (en)
DE (2) DE8809141U1 (en)
ES (1) ES2083962T5 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT398914B (en) * 1993-03-25 1995-02-27 Zwittnig Leopold Process for treating material removed from a railway permanent way, and apparatus for carrying out the process
DE9418298U1 (en) 1994-11-15 1995-01-19 Mueller & Co Aufbereitungstech Car wash

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1166111B (en) * 1964-03-26 Robert Pruess Gravel cleaning process and device for carrying out the process
GB191107786A (en) * 1911-03-29 1911-10-12 Joseph Southall Improvements in Machines for Washing Sand.
US1786399A (en) * 1930-04-19 1930-12-23 Mclanahanstone Machine Company Paddle ore-washing machine
GB477776A (en) * 1936-07-03 1938-01-03 Carolus Maria Joseph Antonius Improved process and apparatus for breaking up mineral-containing clay, loam or the like masses by washing
CH210796A (en) * 1939-07-06 1940-08-15 Otto Dr Schneider Stirring device for washing machines, especially for minerals such as gravel, sand, ores and the like.
GB945247A (en) * 1960-07-27 1963-12-23 Parker Ltd Frederick Sand and gravel washing machines
DE2454443C3 (en) * 1974-11-16 1979-06-13 Uhde Gmbh, 4600 Dortmund Fermentative conversion of a nutrient mixture using microorganisms
GB2081117B (en) * 1980-07-29 1983-10-26 Howard Machinery Ltd Mixing and dispensing machine
DE3543181C2 (en) * 1985-12-06 1995-03-30 Cornelius Wilhelm Washing machine and method for washing laundry using the washing machine

Also Published As

Publication number Publication date
EP0351607A3 (en) 1991-07-24
EP0351607B1 (en) 1996-01-31
DE58909585D1 (en) 1996-03-14
DE8809141U1 (en) 1988-09-29
ATE133585T1 (en) 1996-02-15
EP0351607A2 (en) 1990-01-24
ES2083962T3 (en) 1996-05-01
ES2083962T5 (en) 1999-03-01

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