EP0317348A1 - Schmiermittelzusammensetzungen für bei niedriger Temperatur arbeitende Verbrennungsmaschine - Google Patents
Schmiermittelzusammensetzungen für bei niedriger Temperatur arbeitende Verbrennungsmaschine Download PDFInfo
- Publication number
- EP0317348A1 EP0317348A1 EP88310931A EP88310931A EP0317348A1 EP 0317348 A1 EP0317348 A1 EP 0317348A1 EP 88310931 A EP88310931 A EP 88310931A EP 88310931 A EP88310931 A EP 88310931A EP 0317348 A1 EP0317348 A1 EP 0317348A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zinc
- dithiophosphate
- lubricating oil
- hydrocarbyl
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 137
- 239000000314 lubricant Substances 0.000 title description 11
- 238000002485 combustion reaction Methods 0.000 title description 2
- 239000010687 lubricating oil Substances 0.000 claims abstract description 61
- 239000003921 oil Substances 0.000 claims abstract description 57
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 52
- 239000011701 zinc Substances 0.000 claims abstract description 52
- 239000003112 inhibitor Substances 0.000 claims abstract description 51
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 239000003599 detergent Substances 0.000 claims abstract description 47
- 239000011575 calcium Substances 0.000 claims abstract description 46
- 239000011777 magnesium Substances 0.000 claims abstract description 44
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 40
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract description 40
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 38
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 35
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims abstract description 35
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 22
- 230000001050 lubricating effect Effects 0.000 claims abstract description 16
- 239000002253 acid Substances 0.000 claims description 50
- 125000000217 alkyl group Chemical group 0.000 claims description 36
- 150000007513 acids Chemical class 0.000 claims description 31
- 229930195733 hydrocarbon Natural products 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 22
- 239000004215 Carbon black (E152) Substances 0.000 claims description 20
- 239000012141 concentrate Substances 0.000 claims description 15
- NAGJZTKCGNOGPW-UHFFFAOYSA-N dithiophosphoric acid Chemical compound OP(O)(S)=S NAGJZTKCGNOGPW-UHFFFAOYSA-N 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 11
- 150000003751 zinc Chemical class 0.000 claims description 7
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 5
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 5
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims 1
- -1 magnesium sulfonates Chemical class 0.000 description 132
- 229910052751 metal Inorganic materials 0.000 description 63
- 239000002184 metal Substances 0.000 description 63
- 235000019198 oils Nutrition 0.000 description 54
- 239000000654 additive Substances 0.000 description 49
- 150000003839 salts Chemical class 0.000 description 48
- 150000002148 esters Chemical class 0.000 description 39
- 125000004432 carbon atom Chemical group C* 0.000 description 32
- 239000002270 dispersing agent Substances 0.000 description 29
- 229920000642 polymer Polymers 0.000 description 26
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 25
- 239000000463 material Substances 0.000 description 23
- 150000001412 amines Chemical class 0.000 description 22
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 21
- 239000010949 copper Substances 0.000 description 20
- 229920001577 copolymer Polymers 0.000 description 19
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 18
- 229920005862 polyol Polymers 0.000 description 18
- 239000003963 antioxidant agent Substances 0.000 description 17
- 235000006708 antioxidants Nutrition 0.000 description 17
- 238000006243 chemical reaction Methods 0.000 description 17
- 229910052802 copper Inorganic materials 0.000 description 17
- 229920000098 polyolefin Polymers 0.000 description 17
- 150000001875 compounds Chemical class 0.000 description 16
- 150000003077 polyols Chemical class 0.000 description 16
- 150000003254 radicals Chemical class 0.000 description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 15
- 150000001298 alcohols Chemical class 0.000 description 15
- 150000002430 hydrocarbons Chemical class 0.000 description 15
- 239000000047 product Substances 0.000 description 15
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 14
- 230000000996 additive effect Effects 0.000 description 14
- 229920000768 polyamine Polymers 0.000 description 14
- 150000008064 anhydrides Chemical class 0.000 description 13
- 239000003208 petroleum Substances 0.000 description 12
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 11
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 11
- 239000005977 Ethylene Substances 0.000 description 11
- 239000002585 base Substances 0.000 description 11
- 239000005749 Copper compound Substances 0.000 description 10
- 150000001880 copper compounds Chemical class 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 10
- 235000011044 succinic acid Nutrition 0.000 description 10
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 229920002367 Polyisobutene Polymers 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 125000002947 alkylene group Chemical group 0.000 description 9
- 239000002199 base oil Substances 0.000 description 9
- 235000014113 dietary fatty acids Nutrition 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 9
- 239000000194 fatty acid Substances 0.000 description 9
- 229930195729 fatty acid Natural products 0.000 description 9
- 238000009472 formulation Methods 0.000 description 9
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 8
- 150000001336 alkenes Chemical class 0.000 description 8
- 230000007797 corrosion Effects 0.000 description 8
- 238000005260 corrosion Methods 0.000 description 8
- 239000012530 fluid Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 7
- 125000003118 aryl group Chemical group 0.000 description 7
- 229910052788 barium Inorganic materials 0.000 description 7
- 229940093476 ethylene glycol Drugs 0.000 description 7
- 239000003502 gasoline Substances 0.000 description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 7
- 230000007935 neutral effect Effects 0.000 description 7
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 7
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 7
- 239000000376 reactant Substances 0.000 description 7
- 150000003871 sulfonates Chemical class 0.000 description 7
- 239000004711 α-olefin Substances 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 150000001342 alkaline earth metals Chemical class 0.000 description 6
- 150000001408 amides Chemical class 0.000 description 6
- RWZYAGGXGHYGMB-UHFFFAOYSA-N anthranilic acid Chemical compound NC1=CC=CC=C1C(O)=O RWZYAGGXGHYGMB-UHFFFAOYSA-N 0.000 description 6
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical class [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 6
- 229910052796 boron Inorganic materials 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- 230000002209 hydrophobic effect Effects 0.000 description 6
- 150000003949 imides Chemical class 0.000 description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 6
- 239000002480 mineral oil Substances 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 238000006386 neutralization reaction Methods 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 6
- 229920001451 polypropylene glycol Polymers 0.000 description 6
- 150000005846 sugar alcohols Polymers 0.000 description 6
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 5
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 5
- 239000004480 active ingredient Substances 0.000 description 5
- 125000003342 alkenyl group Chemical group 0.000 description 5
- 230000003078 antioxidant effect Effects 0.000 description 5
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 5
- 150000001735 carboxylic acids Chemical class 0.000 description 5
- 150000004985 diamines Chemical class 0.000 description 5
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 5
- 150000001991 dicarboxylic acids Chemical class 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000010688 mineral lubricating oil Substances 0.000 description 5
- 235000010446 mineral oil Nutrition 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 229910017464 nitrogen compound Inorganic materials 0.000 description 5
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 150000002989 phenols Chemical class 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 150000003444 succinic acids Chemical class 0.000 description 5
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 5
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 5
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical class [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 229910052728 basic metal Inorganic materials 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 4
- 150000001993 dienes Chemical class 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 150000002367 halogens Chemical class 0.000 description 4
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 4
- 239000003607 modifier Substances 0.000 description 4
- 150000002763 monocarboxylic acids Chemical class 0.000 description 4
- 230000000269 nucleophilic effect Effects 0.000 description 4
- 125000001997 phenyl group Chemical class [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- RINCXYDBBGOEEQ-UHFFFAOYSA-N succinic anhydride Chemical group O=C1CCC(=O)O1 RINCXYDBBGOEEQ-UHFFFAOYSA-N 0.000 description 4
- 239000010689 synthetic lubricating oil Substances 0.000 description 4
- 239000004034 viscosity adjusting agent Substances 0.000 description 4
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical class C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 150000001341 alkaline earth metal compounds Chemical class 0.000 description 3
- 150000004996 alkyl benzenes Chemical class 0.000 description 3
- 150000001414 amino alcohols Chemical class 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical class OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 229910052793 cadmium Inorganic materials 0.000 description 3
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 3
- ZMRQTIAUOLVKOX-UHFFFAOYSA-L calcium;diphenoxide Chemical compound [Ca+2].[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1 ZMRQTIAUOLVKOX-UHFFFAOYSA-L 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- KZNICNPSHKQLFF-UHFFFAOYSA-N dihydromaleimide Natural products O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- NAGJZTKCGNOGPW-UHFFFAOYSA-K dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [O-]P([O-])([S-])=S NAGJZTKCGNOGPW-UHFFFAOYSA-K 0.000 description 3
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
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- 238000005886 esterification reaction Methods 0.000 description 3
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- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 150000004679 hydroxides Chemical class 0.000 description 3
- 150000002440 hydroxy compounds Chemical class 0.000 description 3
- 238000010348 incorporation Methods 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
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- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 150000002918 oxazolines Chemical class 0.000 description 3
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
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- 150000003141 primary amines Chemical class 0.000 description 3
- 150000003335 secondary amines Chemical group 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 229940014800 succinic anhydride Drugs 0.000 description 3
- 229960002317 succinimide Drugs 0.000 description 3
- 238000006277 sulfonation reaction Methods 0.000 description 3
- 150000003460 sulfonic acids Chemical class 0.000 description 3
- 229920001897 terpolymer Polymers 0.000 description 3
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 3
- RMVRSNDYEFQCLF-UHFFFAOYSA-N thiophenol Chemical compound SC1=CC=CC=C1 RMVRSNDYEFQCLF-UHFFFAOYSA-N 0.000 description 3
- OOCCDEMITAIZTP-QPJJXVBHSA-N (E)-cinnamyl alcohol Chemical compound OC\C=C\C1=CC=CC=C1 OOCCDEMITAIZTP-QPJJXVBHSA-N 0.000 description 2
- CIRMGZKUSBCWRL-LHLOQNFPSA-N (e)-10-[2-(7-carboxyheptyl)-5,6-dihexylcyclohex-3-en-1-yl]dec-9-enoic acid Chemical compound CCCCCCC1C=CC(CCCCCCCC(O)=O)C(\C=C\CCCCCCCC(O)=O)C1CCCCCC CIRMGZKUSBCWRL-LHLOQNFPSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
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- NFMWFGXCDDYTEG-UHFFFAOYSA-N trimagnesium;diborate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]B([O-])[O-].[O-]B([O-])[O-] NFMWFGXCDDYTEG-UHFFFAOYSA-N 0.000 description 1
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- PQRRMYYPKMKSNF-UHFFFAOYSA-N tris(4-methylpentan-2-yl) tris(4-methylpentan-2-yloxy)silyl silicate Chemical compound CC(C)CC(C)O[Si](OC(C)CC(C)C)(OC(C)CC(C)C)O[Si](OC(C)CC(C)C)(OC(C)CC(C)C)OC(C)CC(C)C PQRRMYYPKMKSNF-UHFFFAOYSA-N 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- NIMODYJOEUHTAF-UHFFFAOYSA-L zinc;dicyclohexyloxy-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].C1CCCCC1OP(=S)([S-])OC1CCCCC1.C1CCCCC1OP(=S)([S-])OC1CCCCC1 NIMODYJOEUHTAF-UHFFFAOYSA-L 0.000 description 1
- OFCLICZRRNTIOR-UHFFFAOYSA-L zinc;dioctoxy-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].CCCCCCCCOP([S-])(=S)OCCCCCCCC.CCCCCCCCOP([S-])(=S)OCCCCCCCC OFCLICZRRNTIOR-UHFFFAOYSA-L 0.000 description 1
- GBEDXBRGRSPHRI-UHFFFAOYSA-L zinc;octoxy-octylsulfanyl-oxido-sulfanylidene-$l^{5}-phosphane Chemical compound [Zn+2].CCCCCCCCOP([O-])(=S)SCCCCCCCC.CCCCCCCCOP([O-])(=S)SCCCCCCCC GBEDXBRGRSPHRI-UHFFFAOYSA-L 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
- C10N2040/255—Gasoline engines
- C10N2040/28—Rotary engines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
- C10N2070/02—Concentrating of additives
Definitions
- This invention relates to lubricating oil compositions which exhibit marked improvements in low temperature cylinder wear. More particularly, this invention relates to lubricating oil compositions which contain minor proportions of mixtures of calcium and magnesium sulfonates with primary and secondary zinc antiwear agents, in addition to dispersant additives.
- U.S. Patent 2,911,367 relates to mineral oil compositions adapted to preventing rusting and corrosion of metal surfaces which are exposed to moisture and comprise a major proportion of a mineral lubricating oil and a minor proportion of each of an alkali metal salt, an oil soluble sulfonic acid, a metal alkylthiophosphate, a partial ester of a fatty acid containing at least 8 carbon atoms and a polyol containing from 3 to 6 carbon atoms and from 3 to 6 hydroxyl radicals per molecule and an ethylene glycol C6 branched-chain alkyl ether.
- the metal alkylthiophosphates are said to include magnesium, calcium, zinc, strontium, cadmium and barium thiophosphates, of which zinc dioctyl and zinc octyl hexyl dithiophosphates are exemplary.
- the sulfonate is employed in an amount of from about 1 to about 5 weight percent based on the total composition and the metal alkylthiophosphate, including the above-mentioned zinc octyl hexyl and zinc dioctyl dithiophosphate, are said to be used preferably in an amount of between about 0.1 and about 1.5 weight percent of the total composition.
- U.S. Patent 3,562,159 relates to synthetic lubricants containing a carboxylic acid ester of lubricating viscosity as the basic liquid and, as additives, an akylated alkylene polyamine (about 5 to 30 parts by weight), a basic alkaline earth metal sulfonate (about 5 to 15 parts by weight), a metal phosphorodithioate (about 5 to 70 parts by weight), a basic alkaline earth metal salt of a phosphosulfurized hydrocarbon, esters of a hydrocarbon-substituted succinic acid, and a basic alkaline earth metal salt of an alkylphenol sulfide.
- an akylated alkylene polyamine about 5 to 30 parts by weight
- a basic alkaline earth metal sulfonate about 5 to 15 parts by weight
- a metal phosphorodithioate about 5 to 70 parts by weight
- a basic alkaline earth metal salt of a phosphosulfurized hydrocarbon est
- U.S. Patent 3,714,042 relates to treated overbased complexes, which are disclosed as being useful as additives in lubricating oils, gasolines and other organic materials, wherein basic metal complexes selected from the class consisting of sulfonate, sulfonate-carboxylate and carboxylic complexes with up to an amount equivalent to the total basicity thereof with high molecular weight aliphatic carboxylic acid or anhydrides containing at least about 25 aliphatic carbon atoms per carboxy group under recited temperature conditions.
- the metal of the basic metal salt complex may be magnesium or calcium (among other recited metals). Additional additives may be used in combination with the recited compositions, including Group II metal phosphorodithioates such as zinc dicyclohexyl phosphorodithioate, and zinc dioctyl phosphorodithioate.
- U.S. Patent 3,933,659 relates to lubricating oil compositions which comprise a major amount of an oil of lubricating viscosity and an effective amount of an alkenyl succinimide, a Group II metal salt of a dihydrocarbyl dithiophosohoric acid, a basic sulfurized alkaline earth metal alkylphenate, and a compound selected from the group consisting of certain fatty acid esters and fatty acid amides and amines.
- the Group II metal salt of the dihydroycarbyl dithiophosphoric acids are indicated to be present in an amount of from 0.5 to 1.5 weight percent of the functional fluid and the basic sulfurized alkaline earth metal alkylphenates are indicated to be present in the functional fluid in an amount of from about 0.4 to about 4 weight percent.
- U.S. Patent 4,308,154 relates to mixed metal salts (especially zinc salts) of dialkylphosphorodithioic acids and carboxylic acids, which are said to be useful in lubricants and functional fluids (such as hydraulic fluids) as antioxidants and extreme pressure agents having improved thermal stability.
- the mixed metal salts of this invention are said to also include those of the Group I and Group II metals.
- U.S. Patent 4,417,990 relates to mixed metal salts/sulfurized phenate compositions, useful in lubricants and functional fluids as antioxidants and extreme pressure agents having improved thermal stability and contains a disclosure related that of U.S. Patent 4,308,154, discussed above.
- U.S. Patent No. 3,190,833 describes oil-soluble metal phosphorodithioates which are the salts of metals in Group II of the periodic table and comprise preferably the salts of calcium, barium, strontium, zinc and cadmium with phosphorodithioic acids which contain a total of at least about 7.6 aliphatic carbon atoms per atom of phosphorus. To improve the oil solubility of the metal salts, they are reacted with up to about 0.75 mole of an epoxide.
- U.S. Patent No. 3,000,822 Another patent which relates to the preparation of phosphorodithioic acid salts as useful additives in lubricants is U.S. Patent No. 3,000,822.
- This patent describes zinc salts of a mixture of dialkyl phosphorodithioic acids wherein the alkyl groups comprise a mixture of lower molecular weight primarily aliphatic hydrocarbon radicals having less than 5 carbon atoms and higher molecular weight primary aliphatic hydrocarbon radicals having at least 5 carbon atoms.
- the mole ratios of lower molecular weight radicals to higher molecular weight radicals in the zinc salt is within the range of 1:1 to 3:1.
- U.S. Patent 4,466,895 relates to lubricating oil compositions containing metal salt of one or more dialkylphosphorodithioic acids wherein the alkyl groups each contain from 2 to 4 carbon atoms and at least one alkyl group is a butyl group, the total number of carbon atoms per phosphorus atoms is less than 8, from about 30 to 90 mole percent of the alkyl groups are primary alkyl groups, from about 10 to 70 mole percent of the alkyl groups are secondary alkyl groups, and wherein the metal salt as zinc, copper or iron salt, mixtures thereof, or a mixture of calcium salt and one or more of said metal salts, provided that when only 2 alkyl groups are present, from about 30 to 80 mole percent of the alkyl groups are n-butyl groups, and from about 20 to 70 mole percent of said alkyl groups are isopropyl groups.
- the patentees disclose that these metal salts are useful in lubricating oil compositions as anti-wear agents and antioxidants.
- the patentees metal salts of lower dialkylphosphorodithioic acids are illustrated in combination with a conventional higher alkyl ZDDP in adequate formulations also containing mixtures of basic calcium petroleum sulfonate and basic magnesium petroleum sulfonate.
- Zinc dialkyl dithiophosphates prepared from mixed dialkyldithiophosphoric acids, have been heretofore prepared.
- U.S. Patent 3,293,181 relates to mixed salts prepared from a mixture of at least two different branched chain primary alcohols, one of said alcohols being isobutyl alcohol and the other said alcohols containing at least 6 carbon atoms.
- U.S. Patent 3,397,145 discloses that the alkyl groups of the alkylthiophosphoric acids can be straight or branched chain and that the alkyl groups may be primary, secondary and/or tertiary substituents (e.g., same or different alkyl groups).
- U.S. Patent 3,442,804 relates to zinc phosphorodithioates, useful in lubricating compositions, in which the hydrocarbon radicals are primary alkyl radicals and consist of a mixture of lower molecular weight radicals and higher molecular weight radicals.
- U.S. Patent 4,328,111 relates to modified overbased sulfonates and phenates wherein the basic compound is reacted with acidic compound comprising an organic carboxylic acid, organic carboxylic acid anhydride, phosphoric acid, phosphoric acid ester, thiophosphoric acid ester, or mixtures thereof.
- U.S. Patent 4,614,602 relates to lubricant compositions containing an overbased detergent-dispersant lubricant additive comprising a reaction product of an alkaline earth metal phenate and an ammonium alkylbenzene sulfonate, which the patentees indicate can be used in combination with other conventional lubricant additives, including anti-wear agents such as ZDDP.
- the alkyl benzene sulfonate can comprise sulfonic acid salts derived from alkaline earth metals, such as Ca, Mg, Ba oxides or hydroxides, alone or in admixture.
- Exemplified as a modifying agent for reaction with overbased magnesium sulfonate is 2-ethylhexyl dithiophosphoric acid.
- U.S. Patent 4,362,633 relates to lubricting oil additives containing molybdenum-containing aminated sulphurized additives.
- the Patentee illustrates the use of such additives in combination with mixtures containing overbased calcium phenate, overbased magnesium sulphonate and zinc dialkyldiphiophosphates.
- European Patent 24,146 relates to lubricating oil compositions containing copper antioxidants, and exemplifies copper antioxidants in lubricating oil compositions also containing 1.0 wt. % of a 400 TBN magnesium sulphonate (containing 9.2 wt. % magnesium), 0.3 wt. % of a 250 TBN calcium phenate (containing 9.3 wt. % of calcium) and a zinc dialkyldithiophosphate in which the alkyl groups or a mixture of such groups having between 4 and 5 carbon atoms and made by reacting phosphorous P2S5 with a mixture of about 65% isobutyl alcohol and 35% of amyl alcohol, to give a phosphorous level of 1.0 wt. % in lubricating oil composition.
- European Patent Application 92,946 relates to lubricating oil compositions having improved fuel economy which contain glycerol partial esters, oil-soluble organic copper compounds and oil-soluble organic copper compounds.
- the Patent illustrates compositions containing such combinations in admixture with basic metal detergents and anti-wear additives.
- the preferred detergent materials are the normal or overbased calcium or magnesium phenates, sulphurized phenates, and/or sulphontes, and further discloses that the anti-wear additives generally are the oil soluble zinc dihydrocarbyl dithiophosphates having a total of at least 5 carbon atoms.
- U.S. Patent 4,104,180 relates to a process for producing overbased carbonates.
- Example 11 of this Patent illustrates lubricating oils containing 1.2 wt. % neutral calcium phenate, 1.2 wt. % zinc dialkyl dithiophosphate and 1.2 wt. % magnesium sulphonate.
- cylinder and ring wear corrosion inhibiting lubricating oil compositions which comprise an oil of lubricating viscosity as the major component and as the minor component (A) a mixture of (1) at least one calcium overbased sulfonate or phenate detergent inhibitor, and (2) at least one magnesium overbased sulfonate or phenate detergent inhibitor, and (B) a mixture of (1) at least one zinc di-(primary hydrocarbyl) dithiophosphate and (2) at least one zinc di-(secondary hydrocarbyl) dithiophosphate, wherein component (A) comprises from about 0.7 to 0.9 weight percent of the lubricating oil composition, component (B) comprises from about 0.7 to 1.2 weight percent of the lubricting oil composition, and wherein the mixed calcium and magnesium detergent inhibitors are present in a weight:weight ratio of components A(1):A(2) of from about 0.3:1.0 to about 1.3:1.0, and the mixed zinc di(primary hydrocarbyl) dithiophoso
- the present invention is based on the discovery that there is a surprisingly pronounced relationship between decreased cylinder and ring wear and the proportions of mixed calcium/magnesium detergent inhibitors and mixed primary/secondary zinc antiwear agent in crank case lubricating oil composition, and that such mixtures impart a degree of decreased cylinder and ring wear per unit weight of additive not heretofore recognized by the art.
- lubricating oils e.g., compatibility, detergency and dispersancy
- Component A is a mixture of basic (viz, overbased) Ca and Mg salt of one or more organic sulfonic acid (generally a petroleum sulfonic acid or a synthetically prepared alkaryl sulfonic acid), petroleum naphthenic acids, alkyl benzene sulfonic acids, alkyl phenols, alkylene-bis-phenols, oil soluble fatty acids and the like, such as are described in U.S. Patent Nos.
- organic sulfonic acid generally a petroleum sulfonic acid or a synthetically prepared alkaryl sulfonic acid
- petroleum naphthenic acids generally a petroleum sulfonic acid or a synthetically prepared alkaryl sulfonic acid
- alkyl benzene sulfonic acids alkyl phenols
- alkylene-bis-phenols alkylene-bis-phenols
- oil soluble fatty acids and the like such as are described in U.S. Patent Nos.
- the most useful products are those prepared by the sulfonation of suitable petroleum fractions with subsequent removal of acid sludge and purification.
- Synthetic alkaryl sulfonic acids are usually prepared from alkylated benzenes such as the Friedel-Crafts reaction product of benzene and a polymer such as tetrapropylene.
- Suitable acids may also be obtained by sulfonation of alkylated derivatives of such compounds as diphenylene oxide thianthrene, phenolthioxine, diphenylene sulfide, phenothiazine, diphenyl oxide, diphenyl sulfide, diphenylamine, cyclohexane, decahydro naphthalene and the like.
- Highly basic Ca and Mg sulfonates are frequently used as detergents. They are usually produced by heating a mixture comprising an oil-soluble sulfonate or alkaryl sulfonic acid, with an excess of alkaline earth metal compound above that required for complete neutralization of any sulfonic acid present and thereafter forming a dispersed carbonate complex by reacting the excess metal with carbon dioxide to provide the desired overbasing.
- the sulfonic acids are typically obtained by the sulfonation of alkyl substituted aromatic hydrocarbons such as those obtained from the fractionation of petroleum by distillation and/or extraction or by the alkylation of aromatic hydrocarbons as for example those obtained by alkylating benzene, toluene, xylene, naphthalene, diphenyl and the halogen derivatives such as chlorobenzene, chlorotoluene and chloronaphthalene.
- the alkylation may be carried out in the presence of a catalyst with alkylating agents having from about 3 to more than 30 carbon atoms.
- alkaryl sulfonates usually contain from about 9 to about 70 or more carbon atoms, preferably from about 16 to about 50 carbon atoms per alkyl substituted aromatic moiety.
- the alkaline earth metal compounds which may be used in neutralizing these alkaryl sulfonic acids to provide the sulfonates includes the oxides and hydroxides, alkoxides, carbonates, carboxylate, sulfide, hydrosulfide, nitrate, borates and ethers of magnesium, calcium, and barium. Examples are calcium oxide, calcium hydroxide, magnesium acetate and magnesium borate.
- the alkaline earth metal compound is used in excess of that required to complete neutralization of the alkaryl sulfonic acids. Generally, the amount ranges from about 100 to 220%, although it is preferred to use at least 125%, of the stoichiometric amount of metal required for complete neutralization.
- a preferred Mg sulfonate additive is magnesium alkyl aromatic sulfonate having a total base number ranging from about 300 to about 400 with the magnesium sulfonate content ranging from about 25 to about 32 wt. %, based upon the total weight of this additive system dispersed in mineral lubricating oil.
- a preferred Ca sulfonate additive is calcium alkyl aromatic sulfonate having a total base number ranging from about 300 to about 400 with the calcium sulfonate content ranging from about 25 to about 32 wt. %, based upon the total weight of this additive system dispersed in mineral lubricating oil.
- an oil-soluble sulfonic acid such as a synthetically prepared didodecylbenzene sulfonic acid
- an excess of lime e.g., 10 equivalents per equivalent of the acid
- a promoter such as methanol, heptylphenol, or mixture thereof
- a solvent such as mineral oil
- Complexes of sulfonic acids, carboxylic acids, and mixtures thereof are obtainable by processes such as are described in U.S. Patent No. 3,312,618.
- Another example is the preparation of a magnesium sulfonate normal magnesium salt thereof, an excess of magnesium oxide, water, and preferably also an alcohol such as methanol.
- carboxylic acids useful for preparing sulfonate carboxylate complexes, and carboxylate complexes are oil-soluble acids and include primarily fatty acids which have at least about 12 aliphatic carbon atoms and not more than about 24 aliphatic carbon atoms. Examples of these acids include: palmitic, stearic, myristic, oleic, linoleic, dodecanoic, behenic, etc. Cyclic carboxylic acids may also be employed. These include aromatic and cyclo-aliphatic acids.
- the aromatic acids are those containing a benzenoid structure (i.e., benzene, naphthalene, etc.) and an oil-solubilizing radical or radicals having a total of at least about 15 to 18 carbon atoms, preferably from about 15 to about 200 carbon atoms.
- aromatic acids include: stearyl-benzoic acid, phenyl stearic acid, mono- or polywax-substituted benzoic or naphthoic acids wherein the wax group consists of at least about 18 carbon atoms, cetyl hydroxybenzoic acids, etc.
- the cycloaliphatic acids contemplated have at least about 12, usually up to about 30 carbon atoms.
- Examples of such acids are petroleum naphthenic acids, cetyl cyclohexane carboxylic acids, di-lauryl decahydronaphthalene carboxylic acids, di-octyl cyclopentane carboxylic acids, etc.
- the thiocarboxylic acid analogs of the above acids, wherein one or both of the oxygen atoms of the carboxyl group are replaced by sulfur, are also contemplated.
- the ratio of the sulfonic acid to the carboxylic acid in mixtures is at least 1:1 (on a chemical equivalent basis) and is usually less than 5:1, preferably from 1:1 to 2:1.
- basic salt and "overbased salt” are used to designate metal salts wherein the metal is present in stoichiometrically larger amounts than the sulfonic acid radical.
- the term "complex” refers to basic metal salts which contain metal in an amount in excess of that present in a neutral or normal metal salt.
- the "base number" of a complex is the number of milligrams of KOH to which one gram of the complex is equivalent as measured by titration.
- the commonly employed methods for preparing the basic salts involve heating a mineral oil solution of the normal metal salt of the acid with a metal neutralizing agent such as the oxide, hydroxide, carbonate, bicarbonate or sulfide at a temperature above 5°C and filtering the resulting mass.
- a "promoter” in the neutralization step to aid the incorporation of a large excess of metal is known and is preferred for the preparation of such compositions.
- Examples of compounds useful as the promoter include phenolic substances such as phenol, naphthol, alkyl phenols, thiophenol, sulfurized alkyl phenols, and condensation products of formaldehyde with a phenolic substance; alcohols such as methanol, 2-propanol, octanol, cellosolve, carbitol, ethylene glycol, stearyl alcohol and cyclohexanol; and amines such as aniline, phenylene diamine, phenothiazine, phenol beta-naphthylamine and dodecylamine.
- phenolic substances such as phenol, naphthol, alkyl phenols, thiophenol, sulfurized alkyl phenols, and condensation products of formaldehyde with a phenolic substance
- alcohols such as methanol, 2-propanol, octanol, cellosolve, carbitol, ethylene glycol, stearyl alcohol
- the basic composition obtained according to the above-described method is treated with carbon dioxide until its base number is less than about 50, as determined by ASTM procedure D2896 (TBN).
- it is advantageous to form the basic product by adding the Ca or Mg base portionwise and carbonating after the addition of each portion.
- Products with very high metal ratios (10 or above) can be obtained by this method.
- metal ratio refers to the ratio of total equivalents of alkaline earth metal in the sulfonate complex to equivalents of sulfonic acid anion therein.
- a normal sulfonate has a metal ratio of 1.0 and a calcium sulfonate complex containing twice as much calcium as the normal salt has a metal ratio of 2.0.
- the compositions suitable for use as Component A have metal ratios of at least about 1.1, for example, from about 1.1 to about 30, with metal ratios of from about 2 to 20 being preferred.
- anthranilic acid used is generally less than about 1 part (by weight) per 10 parts of sulfonate, preferably 1 part per 40-200 parts of sulfonate.
- the presence of anthranilic acid improves the oxidation- and corrosion-inhibiting effectiveness of the sulfonate.
- the basic Ca and Mg salts are preferably separately prepared and then admixed in the controlled amounts as provided herein. It will be generally convenient to admix such separately prepared detergent inhibitors in the presence of the diluent or solvent used in their preparation.
- the basic Ca detergent inhibitor and basic Mg detergent inhibitor are employed in an amount of from about 0.3 to 1.3 parts, and more preferably from about 0.8 to 1.2 parts, of the Ca detergent inhibitor per part of the Mg detergent inhibitor.
- the Component A (that is, the sum of A(1) and (2)) will generally be employed in the fully formulated lubricating oil in a concentration of from about 0.7 to 0.9 wt.%.
- the Component A can also contain other alkaline earth and/or alkali metal detergent inhibitors, (e.g. basic or neutral Na, K and Li sulfonates, and salicylates, and basic or neutral Ba sulfonates, phenates and salicylates).
- alkaline earth and/or alkali metal detergent inhibitors e.g. basic or neutral Na, K and Li sulfonates, and salicylates, and basic or neutral Ba sulfonates, phenates and salicylates.
- alkaline earth and/or alkali metal detergent inhibitors e.g. basic or neutral Na, K and Li sulfonates, and salicylates, and basic or neutral Ba sulfonates, phenates and salicylates.
- examples of each mixtures as Component A are mixtures of overbased Ca sulfonte, overbased Mg sulfonate and overbased Na sulfonate detergent inhibitors.
- This component is a mixture of (1) a metal salt of a di(primary hydrocarbyl) dithiophosphoric acid and (2) a metal salt or a di(secondary hydrocarbyl) dithiophosphoric acid.
- the acids from which B-1 metal salts can be derived can be illustrated by acids of the formula (I) wherein R′ and R2 are the same or different and are alkyl, cycloalkyl, aralkyl, alkaryl or substantially hydrocarbon radical of a similar structure.
- acids from which B-2 metal salts can be derived can be illustrated by acids of the formula (II): wherein R3, R4, R5 and R6 are the same or different and are alkyl, cycloalkyl, alkaryl, aralkyl, or a substantially hydrocarbon radical of a similar structure.
- substantially hydrocarbon radicals containing substituent groups such as ether, ester, nitro or halogen which do not materially affect the hydrocarbon character of the radical.
- the acids of formula I can be seen to comprise di-primary-hydrocarbyl substituents wherein each oxygen-bonded carbon is primary, that is, -CH2-O.
- the acids of formula II can be seen to comprise di-secondary hydrocarbyl substituents wherein each oxygen bonded carbon is secondary, that is, >CH-O.
- the phosphorodithioic acids are readily obtainable by the reaction of phosphorus pentasulfide and an alcohol or phenol.
- the reaction involves mixing, at a temperature of about 20-200°C, 4 moles of the alcohol or phenol with one mole of phosphorus pentasulfide. Hydrogen sulfide is liberated as the reaction takes place.
- the metal salts which are useful in this invention include those salts containing Group I metals, Group II metals, aluminum, lead, tin, molybdenum, manganese, cobalt and nickel.
- Zinc is the preferred metal.
- metal compounds which may be reacted with the acid include lithium oxide, lithium hydroxide, lithium carbonate, lithium pentylate, sodium oxide, sodium hydroxide, sodium carbonate, sodium methylate, sodium propylate, sodium phenoxide, potassium oxide, potassium hydroxide, potassium carbonate, potassium methylate, silver oxide, silver carbonate, magnesium oxide, magnesium hydroxide, magnesium carbonate, magnesium ethylate, magnesium propylate, magnesium phenoxide, calcium oxide, calcium hydroxide, calcium carbonate, calcium methylate, calcium propylate, calcium pentylate, zinc oxide, zinc hydroxide, zinc carbonate, zinc propylate, strontium oxide, strontium hydroxide, cadmium oxide, cadmium hydroxide, cadmium carbonate, cadmi
- the incorporation of certain ingredients such as small amounts of the metal acetate or acetic acid used in conjunction with the metal reactant will facilitate the reaction and result in an improved product.
- certain ingredients such as small amounts of the metal acetate or acetic acid used in conjunction with the metal reactant
- the use of up to about 5% of zinc acetate in combination with the required amount of zinc oxide facilitates the formation of a zinc phosphorodithioate.
- Metal salt B-1 that is, the metal salts of the di-(primary hydrocarbyl) dithiophosphoric acids of formula I
- metal salt B-2 that is the metal salts of the di-(secondary hydrocarbyl) dithiophosphoric acids of formula II
- the Component B that is, the sum of B(1) and B(22) will be generally used in the fully formulated lubricating oil in a concentration of from about 0.7 to 1.2 wt.%, and preferably from about 0.8 to 1.1 wt.%.
- the B-1 and B-2 metal salts are preferably made separately and then admixed to form the mixed antiwear component B.
- a mixture of primary and secondary acids I and II can be charged in the formation of mixed B-1 and B-2 metal salts in situ , to form the Component B having the desired ratio of metal salt B-1 equivalents to metal salt B-2 equivalents.
- Lubricating oil compositions e.g., heavy duty oils suitable for gasoline and diesel engines, etc.
- Universal type crankcase oils wherein the same lubricating oil compositions can be used for both gasoline and diesel engine can also be prepared.
- These lubricating oil formulations conventionally contain several different types of additives that will supply the characteristics that are required in the formulations. Among these types of additives are included viscosity index improvers, antioxidants, corrosion inhibitors, other detergents, ashless dispersants, pour point depressants, other antiwear agents, etc.
- the additives in the form of 10 to 80 wt. %, e.g. 20 to 80 wt. % active ingredient concentrates in hydrocarbon oil, e.g. mineral lubricating oil, or other suitable solvent.
- hydrocarbon oil e.g. mineral lubricating oil, or other suitable solvent.
- these concentrates may be diluted with 3 to 100, e.g. 5 to 40 parts by weight of lubricating oil, per part by weight of the additive package, in forming finished lubricants, e.g. crankcase motor oils.
- the purpose of concentrates is to make the handling of the various materials less difficult and awkward as well as to facilitate solution or dispersion in the final blend.
- a Component A Ca/Mg hydrocarbyl sulfonate mixture or a Ca/Mg alkyl phenate would be usually employed in the form of a 40 to 50 wt. % concentrate, for example, in a lubricating oil fraction.
- Components A and B of the present invention will be generally used in admixture with a lube oil basestock, comprising an oil of lubricating viscosity, including natural and synthetic lubricating oils and mixtures thereof.
- Components A and B can be incorporated into a lubricating oil in any convenient way. Thus, these mixtures can be added directly to the oil by dispersing or dissolving the same in the oil at the desired level of concentrations of the detergent inhibitor and antiwear agent, respectively. Such blending into the additional lube oil can occur at room temperature or elevated temperatures.
- the Components A and B can be blended with a suitable oil-soluble solvent and base oil to form a concentrate, and then blending the concentrate with a lubricating oil basestock to obtain the final formulation.
- Such concentrates will typically contain (on an active ingredient (A.I.) basis) from about 9 to about 18 wt. %, Component A detergent inhibitor additive, typically from about 10 to 25 wt. %, Component B antiwear agent additive, and typically from about 30 to 90 wt. %, preferably from about 40 to 60 wt. %, base oil, based on the concentrate weight.
- the lubricating oil basestock for Components A and B typically is adapted to perform a selected function by the incorporation of additional additives therein to form lubricating oil compositions (i.e., formulations).
- Natural oils include animal oils and vegetable oils (e.g., castor, lard oil) liquid petroleum oils and hydrorefined, solvent-treated or acid-treated mineral lubricating oils of the paraffinic, naphthenic and mixed paraffinic-naphthenic types. Oils of lubricating viscosity derived from coal or shale are also useful base oils.
- animal oils and vegetable oils e.g., castor, lard oil
- mineral lubricating oils of the paraffinic, naphthenic and mixed paraffinic-naphthenic types.
- Oils of lubricating viscosity derived from coal or shale are also useful base oils.
- Alkylene oxide polymers and interpolymers and derivatives thereof where the terminal hydroxyl groups have been modified by esterification, etherification, etc. constitute another class of known synthetic lubricating oils. These are exemplified by polyoxyalkylene polymers prepared by polymerization of ethylene oxide or propylene oxide, the alkyl and aryl ethers of these polyoxyalkylene polymers (e.g., methyl-poly isopropylene glycol ether having an average molecular weight of 1000, diphenyl ether of poly-ethylene glycol having a molecular weight of 500-1000, diethyl ether of polypropylene glycol having a molecular weight of 1000-1500) ; and mono- and polycarboxylic esters thereof, for example, the acetic acid esters, mixed C3-C8 fatty acid esters and C13 Oxo acid diester of tetraethylene glycol.
- polyoxyalkylene polymers prepared by polymerization of ethylene oxide or propylene oxide
- Another suitable class of synthetic lubricating oils comprises the esters of dicarboxylic acids (e.g., phthalic acid, succinic acid, alkyl succinic acids and alkenyl succinic acids, maleic acid, azelaic acid, suberic acid, sebasic acid, fumaric acid, adipic acid, linoleic acid dimer, malonic acid, alkylmalonic acids, alkenyl malonic acids) with a variety of alcohols (e.g., butyl alcohol, hexyl alcohol, dodecyl alcohol, 2-ethylhexyl alcohol, ethylene glycol, diethylene glycol monoether, propylene glycol).
- dicarboxylic acids e.g., phthalic acid, succinic acid, alkyl succinic acids and alkenyl succinic acids, maleic acid, azelaic acid, suberic acid, sebasic acid, fumaric acid, adipic acid, linole
- esters include dibutyl adipate, di(2-ethylhexyl)sebacate, di-n-hexyl fumarate, dioctyl sebacate, diisooctyl azelate, diisodecyl azelate, dioctyl phthalate, didecyl phthalate, dieicosyl sebacate, the 2-ethylhexyl diester of linoleic acid dimer, and the complex ester formed by reacting one mole of sebacic acid with two moles of tetraethylene glycol and two moles of 2-ethylhexanoic acid.
- Esters useful as synthetic oils also include those made from C5 to C12 monocarboxylic acids and polyols and polyol ethers such as neopentyl glycol, trimethylolpropane, pentaerythritol, dipentaerythritol and tripentaerythritol.
- Silicon-based oils such as the polyalkyl-, polyaryl-, polyalkoxy-, or polyaryloxysiloxane oils and silicate oils comprise another useful class of synthetic lubricants; they include tetraethyl silicate, tetraisopropyl silicate, tetra-(2-ethylhexyl) silicate, tetra-(4-methyl-2-ethylhexyl) silicate, tetra-(p-tert-butylphenyl) silicate, hexa-(4-methyl-2-pentoxy) disiloxane, poly(methyl) siloxanes and poly(methylphenyl) siloxanes.
- Other synthetic lubricating oils include liquid esters of phosphorus-containing acids (e.g., tricresyl phosphate, trioctyl phosphate, diethyl ester of decylphosphonic acid) and polymeric tetrahydrofurans.
- Unrefined, refined and rerefined oils can be used in the lubricants of the present invention.
- Unrefined oils are those obtained directly from a natural or synthetic source without further purification treatment.
- a shale oil obtained directly from retorting operations a petroleum oil obtained directly from distillation or ester oil obtained directly from an esterification process and used without further treatment would be an unrefined oil.
- Refined oils are similar to the unrefined oils except they have been further treated in one or more purification steps to improve one or more properties. Many such purification techniques, such as distillation, solvent extraction, acid or base extraction, filtration and percolation are known to those skilled in the art.
- Rerefined oils are obtained by processes similar to those used to obtain refined oils applied to refined oils which have been already used in service. Such rerefined oils are also known as reclaimed or reprocessed oils and often are additionally processed by techniques for removal of spent additives and oil breakdown products.
- the novel detergent inhibitor/antiwear agent mixtures of the present invention can be used with V.I improvers to form multi-grade automobile engine lubricating oils.
- Viscosity modifiers impart high and low temperature operability to the lubricating oil and permit it to remain relatively viscous at elevated temperatures and also exhibit acceptable viscosity or fluidity at low temperatures.
- Viscosity modifiers are generally high molecular weight hydrocarbon polymers including polyesters.
- the viscosity modifiers may also be derivatized to include other properties or functions, such as the addition of dispersancy properties.
- oil soluble viscosity modifying polymers will generally have number average molecular weights of from 103 to 106, preferably 104 to 106, e.g., 20,000 to 250,000, as determined by gel permeation chromatography or osmometry.
- suitable hydrocarbon polymers include homopolymers and copolymers of two or more monomers of C2 to C30, e.g. C2 to C8 olefins, including both alpha olefins and internal olefins, which may be straight or branched, aliphatic, aromatic, alkyl-aromatic, cycloaliphatic, etc. Frequently they will be of ethylene with C3 to C30 olefins, particularly preferred being the copolymers of ethylene and propylene.
- polystyrene e.g. with isoprene and/or butadiene and hydrogenated derivatives thereof.
- the polymer may be degraded in molecular weight, for example by mastication, extrusion, oxidation or thermal degradation, and it may be oxidized and contain oxygen.
- derivatized polymers such as post-grafted interpolymers of ethylene-propylene with an active monomer such as maleic anhydride which may be further reacted with an alcohol, or amine, e.g. an alkylene polyamine or hydroxy amine, e.g. see U.S. Patent Nos. 4,089,794; 4,160,739; 4,137,185; or copolymers of ethylene and propylene reacted or grafted with nitrogen compounds such as shown in U.S. Patent Nos. 4,068,056; 4,068,058; 4,146,489 and 4,149,984.
- the preferred hydrocarbon polymers are ethylene copolymers containing from 15 to 90 wt. % ethylene, preferably 30 to 80 wt. % of ethylene and 10 to 85 wt. %, preferably 20 to 70 wt. % of one or more C3 to C28, preferably C3 to C18, more preferably C3 to C8, alpha-olefins. While not essential, such copolymers preferably have a degree of crystallinity of less than 25 wt. %, as determined by X-ray and differential scanning calorimetry. Copolymers of ethylene and propylene are most preferred.
- alpha-olefins suitable in place of propylene to form the copolymer, or to be used in combination with ethylene and propylene, to form a terpolymer, tetrapolymer, etc. include 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, etc.; also branched chain alpha-olefins, such as 4-methyl-1-pentene, 4-methyl-1-hexene, 4-methylpentene-1, 4,4-dimethyl-1-pentene, and 6-methylheptene-1, etc., and mixtures thereof.
- Terpolymers, tetrapolymers, etc., of ethylene, said C3-C28 alpha-olefin, and a non-conjugated diolefin or mixtures of such diolefins may also be used.
- the amount of the non-conjugated diolefin generally ranges from about 0.5 to 20 mole percent, preferably from about 1 to about 7 mole percent, based on the total amount of ethylene and alpha-olefin present.
- the polyester V.I. improvers are generally polymers of esters of ethylenically unsaturated C3 to C8 mono- and dicarboxylic acids such as methacrylic and acrylic acids, maleic acid, maleic anhydride, fumaric acid, etc.
- unsaturated esters examples include those of aliphatic saturated mono alcohols of at least 1 carbon atom and preferably of from 12 to 20 carbon atoms, such as decyl acrylate, lauryl acrylate, stearyl acrylate, eicosanyl acrylate, docosanyl acrylate, decyl methacrylate, diamyl fumarate, lauryl methacrylate, cetyl methacrylate, stearyl methacrylate, and the like and mixtures thereof.
- esters include the vinyl alcohol esters of C2 to C22 fatty or mono carboxylic acids, preferably saturated such as vinyl acetate, vinyl laurate, vinyl palmitate, vinyl stearate, vinyl oleate, and the like and mixtures thereof. Copolymers of vinyl alcohol esters with unsaturated acid esters such as the copolymer of vinyl acetate with dialkyl fumarates, can also be used.
- the esters may be copolymerized with still other unsaturated monomers such as olefins, e.g. 0.2 to 5 moles of C2 - C20 aliphatic or aromatic olefin per mole of unsaturated ester, or per mole of unsaturated acid or anhydride followed by esterification.
- unsaturated monomers such as olefins, e.g. 0.2 to 5 moles of C2 - C20 aliphatic or aromatic olefin per mole of unsaturated ester, or per mole of unsaturated acid or anhydride followed by esterification.
- olefins e.g. 0.2 to 5 moles of C2 - C20 aliphatic or aromatic olefin per mole of unsaturated ester, or per mole of unsaturated acid or anhydride followed by esterification.
- copolymers of styrene with maleic anhydride esterified with alcohols and amines
- ester polymers may be grafted with, or the ester copolymerized with, polymerizable unsaturated nitrogen-containing monomers to impart dispersancy to the V.I. improvers.
- suitable unsaturated nitrogen-containing monomers include those containing 4 to 20 carbon atoms such as amino substituted olefins as p-(beta-diethylaminoethyl)styrene; basic nitrogen-containing heterocycles carrying a polymerizable ethylenically unsaturated substituent, e.g.
- the vinyl pyridines and the vinyl alkyl pyridines such as 2-vinyl-5-ethyl pyridine, 2-methyl-5-vinyl pyridine, 2-vinyl-pyridine, 4-vinyl-pyridine, 3-vinyl-pyridine, 3-methyl-5-vinyl-pyridine, 4-methyl-2-vinyl-pyridine, 4-ethyl-2-vinyl-pyridine and 2-butyl-1-5-vinyl-pyridine and the like.
- N-vinyl lactams are also suitable, e.g. N-vinyl pyrrolidones or N-vinyl piperidones.
- the vinyl pyrrolidones are preferred and are exemplified by N-vinyl pyrrolidone, N-(1-methylvinyl) pyrrolidone, N-vinyl-5-methyl pyrrolidone, N-vinyl-3, 3-dimethylpyrrolidone, N-vinyl-5-ethyl pyrrolidone, etc.
- Ashless dispersants useful in this invention comprise nitrogen or ester containing dispersants selected from the group consisting of oil soluble salts, amides, imides, oxazolines and esters, or mixtures thereof, of long chain hydrocarbon substituted mono and dicarboxylic acids or their anhydrides wherein said long chain hydrocarbon group is a polymer of a C2 to C10, e.g., C2 to C5, monoolefin, said polymer having a number average molecular weight of from about 700 to 5000.
- the long chain hydrocarbyl substituted mono or dicarboxylic acid material, i.e. acid, anhydride, or ester, used in the dispersant includes long chain hydrocarbon, generally a polyolefin, substituted with an average of from about 0.8 to 2.0, preferably from about 1.0 to 1.6, e.g., 1.1 to 1.3 moles, per mole of polyolefin, of an alpha or beta- unsaturated C4 to C10 dicarboxylic acid, or anhydride or ester thereof.
- Exemplary of such mono- and dicarboxylic acids, anhydrides and esters thereof are fumaric acid, itaconic acid, maleic acid, maleic anhydride, chloromaleic acid, dimethyl fumarate, chloromaleic anhydride, acrylic acid, methacrylic acid, crotonic acid, cinnamic acid, etc.
- Preferred olefin polymers for reaction with the unsaturated dicarboxylic acids to form the dispersants are polymers comprising a major molar amount of C2 to C10, e.g. C2 to C5 monoolefin.
- Such olefins include ethylene, propylene, butylene, isobutylene, pentene, octene-1, styrene, etc.
- the polymers can be homopolymers such as polyisobutylene, as well as copolymers of two or more of such olefins such as copolymers of: ethylene and propylene; butylene and isobutylene; propylene and isobutylene; etc.
- copolymers include those in which a minor molar amount of the copolymer monomers, e.g., 1 to 10 mole %, is a C4 to C18 non-conjugated diolefin, e.g., a copolymer of isobutylene and butadiene: or a copolymer of ethylene, propylene and 1,4-hexadiene; etc.
- a minor molar amount of the copolymer monomers e.g., 1 to 10 mole %
- a C4 to C18 non-conjugated diolefin e.g., a copolymer of isobutylene and butadiene: or a copolymer of ethylene, propylene and 1,4-hexadiene; etc.
- the olefin polymer may be completely saturated, for example an ethylene-propylene copolymer made by a Ziegler-Natta synthesis using hydrogen as a moderator to control molecular weight.
- the olefin polymers used in the dispersants will usually have number average molecular weights within the range of about 700 and about 5,000, more usually between about 800 and about 3000. Particularly useful olefin polymers have number average molecular weights within the range of about 900 and about 2500 with approximately one terminal double bond per polymer chain.
- An especially useful starting material for highly potent dispersant additives is polyisobutylene.
- the number average molecular weight for such polymers can be determined by several known techniques. A convenient method for such determination is by gel permeation chromatography (GPC) which additionally provides molecular weight distribution information, see W. W. Yau, J.J. Kirkland and D.D. Bly, "Modern Size Exclusion Liquid Chromatography", John Wiley and Sons, New York, 1979.
- olefin polymer Processes for reacting the olefin polymer with the C4 ⁇ 10 unsaturated dicarboxylic acid, anhydride or ester are known in the art.
- the olefin polymer and the dicarboxylic acid material may be simply heated together as disclosed in U.S. Patents 3,361,673 and 3,401,118 to cause a thermal "ene" reaction to take place.
- the olefin polymer can be first halogenated, for example, chlorinated or brominated to about 1 to 8 wt. %, preferably 3 to 7 wt.
- % chlorine, or bromine based on the weight of polymer, by passing the chlorine or bromine through the polyolefin at a temperature of 60 to 250°C, e.g. 120 to 160°C, for about 0.5 to 10, preferably 1 to 7 hours.
- the halogenated polymer may then be reacted with sufficient unsaturated acid or anhydride at 100 to 250°C, usually about 180° to 235°C, for about 0.5 to 10, e.g. 3 to 8 hours, so the product obtained will contain the desired number of moles of the unsaturated acid per mole of the halogenated polymer. Processes of this general type are taught in U.S. Patents 3,087,436; 3,172,892; 3,272,746 and others.
- the olefin polymer, and the unsaturated acid material are mixed and heated while adding chlorine to the hot material.
- Processes of this type are disclosed in U.S. Patents 3,215,707; 3,231,587; 3,912,764; 4,110,349; 4,234,435; and in U.K. 1,440,219.
- halogen about 65 to 95 wt. % of the polyolefin, e.g. polyisobutylene will normally react with the dicarboxylic acid material. Upon carrying out a thermal reaction without the use of halogen or a catalyst, then usually only about 50 to 75 wt. % of the polyisobutylene will react. Chlorination helps increase the reactivity.
- the aforesaid functionality ratios of dicarboxylic acid producing units to polyolefin e.g., 0.8 to 2.0 , etc. are based upon the total amount of polyolefin, that is, the total of both the reacted and unreacted polyolefin, used to make the product.
- the dicarboxylic acid producing materials can also be further reacted with amines, alcohols, including polyols, amino-alcohols, etc., to form other useful dispersant additives.
- amines e.g., amines, alcohols, including polyols, amino-alcohols, etc.
- the acid producing material is to be further reacted, e.g., neutralized, then generally a major proportion of at least 50 percent of the acid units up to all the acid units will be reacted.
- Amine compounds useful as nucleophilic reactants for neutralization of the hydrocarbyl substituted dicarboxylic acid materials include mono- and (preferably) polyamines, most preferably polyalkylene polyamines, of about 2 to 60, preferably 2 to 40 (e.g. 3 to 20), total carbon atoms and about 1 to 12, preferably 3 to 12, and most preferably 3 to 9 nitrogen atoms in the molecule.
- These amines may be hydrocarbyl amines or may be hydrocarbyl amines including other groups, e.g, hydroxy groups, alkoxy groups, amide groups, nitriles, imidazoline groups, and the like. Hydroxy amines with 1 to 6 hydroxy groups, preferably 1 to 3 hydroxy groups are particularly useful.
- Preferred amines are aliphatic saturated amines, including those of the general formulas: wherein R, R′, R ⁇ and R′′′ are independently selected from the group consisting of hydrogen; C1 to C25 straight or branched chain alkyl radicals; C1 to C12 alkoxy C2 to C6 alkylene radicals; C2 to C12 hydroxy amino alkylene radicals; and C1 to C12 alkylamino C2 to C6 alkylene radicals; and wherein R′′′ can additionally comprise a moiety of the formula: wherein R′ is as defined above, and wherein s and s′ can be the same or a different number of from 2 to 6, preferably 2 to 4; and t and t′ can be the same or different and are numbers of from 0 to 10, preferably 2 to 7, and most preferably about 3 to 7, with the proviso that the sum of t and t′ is not greater than 15.
- R, R′, R ⁇ , R′′′, s, s′, t and t′ be selected in a manner sufficient to provide the compounds of Formulas III and IV with typically at least one primary or secondary amine group, preferably at least two primary or secondary amine groups.
- This can be achieved by selecting at least one of said R, R′, R ⁇ or R′′′ groups to be hydrogen or by letting t in Formula IV be at least one when R′′′ is H or when the V moiety possesses a secondary amino group.
- the most preferred amine of the above formulas are represented by Formula IV and contain at least two primary amine groups and at least one, and preferably at least three, secondary amine groups.
- Non-limiting examples of suitable amine compounds include: 1,2-diaminoethane; 1,3-diaminopropane; 1,4-diaminobutane; 1,6-diaminohexane; polyethylene amines such as diethylene triamine; triethylene tetramine; tetraethylene pentamine; polypropylene amines such as 1,2-propylene diamine; di-(1,2-propylene)triamine; di-(1,3-propylene) triamine; N,N-dimethyl-1,3-diaminopropane; N,N-di-(2-aminoethyl) ethylene diamine; N,N-di(2-hydroxyethyl)-1,3-propylene diamine; 3-dodecyloxypropylamine; N-dodecyl-1,3-propane diamine; tris hydroxymethylaminomethane (THAM); diisopropanol amine:
- amine compounds include: alicyclic diamines such as 1,4-di(aminomethyl) cyclohexane, and heterocyclic nitrogen compounds such as imidazolines, and N-aminoalkyl piperazines of the general formula (Va): wherein p1 and p2 are the same or different and are each integers of from 1 to 4, and n1, n2 and n3 are the same or different and are each integers of from 1 to 3.
- Non-limiting examples of such amines include 2-pentadecyl imidazoline: N-(2-aminoethyl) piperazine; etc.
- one process for preparing alkylene amines involves the reaction of an alkylene dihalide (such as ethylene dichloride or propylene dichloride) with ammonia, which results in a complex mixture of alkylene amines wherein pairs of nitrogens are joined by alkylene groups, forming such compounds as diethylene triamine, triethylenetetramine, tetraethylene pentamine and isomeric piperazines.
- alkylene dihalide such as ethylene dichloride or propylene dichloride
- ammonia such as ethylene triamine, triethylenetetramine, tetraethylene pentamine and isomeric piperazines.
- Low cost poly(ethyleneamines) compounds averaging about 5 to 7 nitrogen atoms per molecule are available commercially under trade names such as "Polyamine H", “Polyamine 400", “Dow Polyamine E-100", etc.
- Useful amines also include polyoxyalkylene polyamines such as those of the formulae: NH2 ⁇ alkylene ⁇ O-alkylene ⁇ NH2 (VI) where m has a value of about 3 to 70 and preferably 10 to 35; and where "n" has a value of about 1 to 40 with the provision that the sum of all the n's is from about 3 to about 70 and preferably from about 6 to about 35, and R is a polyvalent saturated hydrocarbon radical of up to ten carbon atoms wherein the number of substituents on the R group is represented by the value of "a", which is a number of from 3 to 6.
- the alkylene groups in either formula (VI) or (VII) may be straight or branched chains containing about 2 to 7, and preferably about 2 to 4 carbon atoms.
- the polyoxyalkylene polyamines of formulas (VI) or (VII) above may have average molecular weights ranging from about 200 to about 4000 and preferably from about 400 to about 2000.
- the preferred polyoxyalkylene polyoxyalkylene polyamines include the polyoxyethylene and polyoxypropylene diamines and the polyoxypropylene triamines having average molecular weights ranging from about 200 to 2000.
- the polyoxyalkylene polyamines are commercially available and may be obtained, for example, from the Jefferson Chemical Company, Inc. under the trade name "Jeffamines D-230, D-400, D-1000, D-2000, T-403", etc.
- the amine is readily reacted with the selected dicarboxylic acid material, e.g. alkenyl succinic anhydride, by heating an oil solution containing 5 to 95 wt. % of dicarboxylic acid material to about 100 to 250°C., preferably 125 to 175°C., generally for 1 to 10, e.g. 1 to 6 hours until the desired amount of water is removed.
- the heating is preferably carried out to favor formation of imides or mixtures of imides and amides, rather than amides and salts.
- Reaction ratios of dicarboxylic material to equivalents of amine as well as the other nucleophilic reactants described herein can vary considerably, depending on the reactants and type of bonds formed.
- moles of dicarboxylic acid moiety content e.g., grafted maleic anhydride content
- nucleophilic reactant e.g., amine
- a pentaamine having two primary amino groups and five equivalents of nitrogen per molecule
- the nitrogen containing dispersants can be further treated by boration as generally taught in U.S. Patent Nos. 3,087,936 and 3,254,025 (incorporated herein by reference thereto). This is readily accomplished by treating the selected acyl nitrogen dispersant with a boron compound selected from the class consisting of boron oxide, boron halides, boron acids and esters of boron acids in an amount to provide from about 0.1 atomic proportion of boron for each mole of said acylated nitrogen composition to about 20 atomic proportions of boron for each atomic proportion of nitrogen of said acylated nitrogen composition.
- the dispersants of the inventive combination contain from about 0.05 to 2.0 wt. %, e.g.
- boron which appears to be in the product as dehydrated boric acid polymers (primarily (HBO2)3), is believed to attach to the dispersant imides and diimides as amine salts e.g. the metaborate salt of said diimide.
- Treating is readily carried out by adding from about 0.05 to 4, e.g. 1 to 3 wt. % (based on the weight of said acyl nitrogen compound) of said boron compound, preferably boric acid which is most usually added as a slurry to said acyl nitrogen compound and heating with stirring at from about 135°C. to 190, e.g. 140-170°C., for from 1 to 5 hours followed by nitrogen stripping at said temperature ranges.
- the boron treatment can be carried out by adding boric acid to the hot reaction mixture of the dicarboxylic acid material and amine while removing water.
- THAM tris(hydroxymethyl) amino methane
- the ashless dispersants may also be esters derived from the aforesaid long chain hydrocarbon substituted dicarboxylic acid material and from hydroxy compounds such as monohydric and polyhydric alcohols or aromatic compounds such as phenols and naphthols, etc.
- the polyhydric alcohols are the most preferred hydroxy compound and preferably contain from 2 to about 10 hydroxy radicals, for example, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, and other alkylene glycols in which the alkylene radical contains from 2 to about 8 carbon atoms.
- polyhydric alcohols include glycerol, mono-oleate of glycerol, monostearate of glycerol, monomethyl ether of glycerol, pentaerythritol, dipentaerythritol, and mixtures thereof.
- the ester dispersant may also be derived from unsaturated alcohols such as allyl alcohol, cinnamyl alcohol, propargyl alcohol, 1-cyclohexane-3-ol, and oleyl alcohol.
- unsaturated alcohols such as allyl alcohol, cinnamyl alcohol, propargyl alcohol, 1-cyclohexane-3-ol, and oleyl alcohol.
- Still other classes of the alcohols capable of yielding the esters of this invention comprise the ether-alcohols and amino-alcohols including, for example, the oxy-alkylene, oxy-arylene-, amino-alkylene-, and amino-arylene-substituted alcohols having one or more oxy-alkylene, amino-alkylene or amino-arylene oxy-arylene radicals.
- the ester dispersant may be di-esters of succinic acids or acidic esters, i.e., partially esterified succinic acids; as well as partially esterified polyhydric alcohols or phenols, i.e., esters having free alcohols or phenolic hydroxyl radicals. Mixtures of the above illustrated esters likewise are contemplated within the scope of this invention.
- the ester dispersant may be prepared by one of several known methods as illustrated for example in U.S. Patent 3,381,022.
- the ester dispersants may also be borated, similar to the nitrogen containing dispersants, as described above.
- Hydroxyamines which can be reacted with the aforesaid long chain hydrocarbon substituted dicarboxylic acid materials to form dispersants include 2-amino-1-butanol, 2-amino-2-methyl-1-propanol, p-(beta-hydroxy-ethyl)-aniline, 2-amino-1-propanol, 3-amino-1-propanol, 2-amino-2-methyl-1, 3-propane-diol, 2-amino-2-ethyl-1, 3-propanediol, N-(beta-hydroxy-propyl)-N′-(beta-amino-ethyl)-piperazine, tris(hydroxymethyl) amino-methane (also known as trismethylolaminomethane), 2-amino-1-butanol, ethanolamine, beta-(beta-hydroxyethoxy)ethylamine, and the like.
- nucleophilic reactants suitable for reaction with the hydrocarbyl substituted dicarboxylic acid or anhydride includes amines, alcohols, and compounds of mixed amine and hydroxy containing reactive functional groups, i.e., amino-alcohols.
- a preferred group of ashless dispersants are those derived from polyisobutylene substituted with succinic anhydride groups and reacted with polyethylene amines, e.g. tetraethylene pentamine, pentaethylene hexamine, polyoxyethylene and polyoxypropylene amines, e.g. polyoxypropylene diamine, trismethylolaminomethane and pentaerythritol, and combinations thereof.
- One particularly preferred dispersant combination involves a combination of (i) polyisobutene substituted with succinic anhydride groups and reacted with (ii) a hydroxy compound, e.g.
- pentaerythritol (iii) a polyoxyalkylene polyamine, e.g. polyoxypropylene diamine, and (iv) a polyalkylene polyamine, e.g. polyethylene diamine and tetraethylene pentamine using about 0.3 to about 2 moles each of (ii) and (iv) and about 0.3 to about 2 moles of (iii) per mole of (i) as described in U.S. Patent 3,804,763.
- Another preferred dispersant combination involves the combination of (i) polyisobutenyl succinic anhydride with (ii) a polyalkylene polyamine, e.g.
- tetraethylene pentamine and (iii) a polyhydric alcohol or polyhydroxy-substituted aliphatic primary amine, e.g. pentaerythritol or trismethylolaminomethane as described in U.S. Patent 3,632,511.
- a polyhydric alcohol or polyhydroxy-substituted aliphatic primary amine e.g. pentaerythritol or trismethylolaminomethane as described in U.S. Patent 3,632,511.
- the antioxidants useful in this invention include oil soluble copper compounds.
- the copper may be blended into the oil as any suitable oil soluble copper compound.
- oil soluble we mean the compound is oil soluble under normal blending conditions in the oil or additive package.
- the copper compound may be in the cuprous or cupric form.
- the copper may be in the form of the copper dihydrocarbyl thio- or dithio-phosphates wherein copper may be substituted for zinc in the compounds and reactions described above although one mole of cuprous or cupric oxide may be reacted with one or two moles of the dithiophosphoric acid, respectively.
- the copper may be added as the copper salt of a synthetic or natural carboxylic acid.
- Examples include C10 to C18 fatty acids such as stearic or palmitic, but unsaturated acids such as oleic or branched carboxylic acids such as napthenic acids of molecular weight from 200 to 500 or synthetic carboxylic acids are preferred because of the improved handling and solubility properties of the resulting copper carboxylates.
- R and R′ groups are alkyl groups of 2 to 8 carbon atoms.
- the radicals may, for example, be ethyl, n-propyl, i-propyl, n-butyl, i-butyl, sec-butyl, amyl, n-hexyl, i-hexyl, n-heptyl, n-octyl, decyl, dodecyl, octadecyl, 2-ethylhexyl, phenyl, butylphenyl, cyclohexyl, methylcyclopentyl, propenyl, butenyl, etc.
- the total number of carbon atoms i.e, R and R′
- Copper sulphonates, phenates, and acetylacetonates may also be used.
- Exemplary of useful copper compounds are copper (Cu I and/or Cu II ) salts of alkenyl succinic acids or anhydrides.
- the salts themselves may be basic, neutral or acidic. They may be formed by reacting (a) any of the materials discussed above in the Ashless Dispersant section, which have at least one free carboxylic acid (or anhydride) group with (b) a reactive metal compound.
- Suitable acid (or anhydride) reactive metal compounds include those such as cupric or cuprous hydroxides, oxides, acetates, borates, and carbonates or basic copper carbonate.
- Examples of the metal salts of this invention are Cu salts of polyisobutenyl succinic anhydride (hereinafter referred to as Cu-PIBSA), and Cu salts of polyisobutenyl succinic acid.
- the selected metal employed is its divalent form, e.g., Cu+2.
- the preferred substrates are polyalkenyl succinic acids in which the alkenyl group has a number average molecular weight ( M n ) greater than about 700.
- the alkenyl group desirably has a M n from about 900 to 1400, and up to 2500, with a M n of about 950 being most preferred.
- PIBSA polyisobutylene succinic acid
- a solvent such as a mineral oil
- a water solution (or slurry) of the metal bearing material Heating may take place between 70° and about 200°C. Temperatures of 110° to 140°C are entirely adequate. It may be necessary, depending upon the salt produced, not to allow the reaction to remain at a temperature above about 140°C for an extended period of time, e.g., longer than 5 hours, or decomposition of the salt may occur.
- the copper antioxidants (e.g., Cu-PIBSA, Cu-oleate, or mixtures thereof) will be generally employed in an amount of from about 50-500 ppm by weight of the metal, in the final lubricating or fuel composition.
- the copper antioxidants used in this invention are inexpensive and are effective at low concentrations and therefore do not add substantially to the cost of the product. The results obtained are frequently better than those obtained with previously used antioxidants, which are expensive and used in higher concentrations. In the amounts employed, the copper compounds do not interfere with the performance of other components of the lubricating composition, in many instances, completely satisfactory results are obtained when the copper compound is the sole antioxidant in addition to the ZDDP.
- the copper compounds can be utilized to replace part or all of the need for supplementary antioxidants. Thus, for particularly severe conditions it may be desirable to include a supplementary, conventional antioxidant. However, the amounts of supplementary antioxidant required are small, far less than the amount required in the absence of the copper compound.
- any effective amount of the copper antioxidant can be incorporated into the lubricating oil composition, it is contemplated that such effective amounts be sufficient to provide said lube oil composition with an amount of the copper antioxidant of from about 5 to 500 (more preferably 10 to 200, still more preferably 10 to 180, and most preferably 20 to 130 (e.g., 90 to 120)) part per million of added copper based on the weight of the lubricating oil composition.
- the preferred amount may depend amongst other factors on the quality of the basestock lubricating oil.
- Corrosion inhibitors also known as anti-corrosive agents, reduce the degradation of the metallic parts contacted by the lubricating oil composition.
- Illustrative of corrosion inhibitors are phosphosulfurized hydrocarbons and the products obtained by reaction of a phosphosulfurized hydrocarbon with an alkaline earth metal oxide or hydroxide, preferably in the presence of an alkylated phenol or of an alkylphenol thioester, and also preferably in the presence of carbon dioxide.
- Phosphosulfurized hydrocarbons are prepared by reacting a suitable hydrocarbon such as a terpene, a heavy petroleum fraction of a C2 to C6 olefin polymer such as polyisobutylene, with from 5 to 30 weight percent of a sulfide of phosphorus for 1/2 to 15 hours, at a temperature in the range of 150° to 600°F. Neutralization of the phosphosulfurized hydrocarbon may be effected in the manner taught in U.S. Patent No. 1,969,324.
- Oxidation inhibitors reduce the tendency of mineral oils to deteriorate in service which deterioration can be evidenced by the products of oxidation such as sludge and varnish-like deposits on the metal surfaces and by viscosity growth.
- oxidation inhibitors include alkaline earth metal salts of alkylphenolthioesters having preferably C5 to C12 alkyl side chains, calcium nonylphenol sulfide, barium t-octylphenyl sulfide, dioctylphenylamine, phenylalphanaphthylamine, phosphosulfurized or sulfurized hydrocarbons, etc.
- Friction modifiers serve to impart the proper friction characteristics to lubricating oil compositions such as automatic transmission fluids.
- 3,852,205 which discloses S-carboxy-alkylene hydrocarbyl succinimide, S-carboxy-alkylene hydrocarbyl succinamic acid and mixtures thereof;
- U.S. Patent No. 3,879,306 which discloses N-(hydroxy-alkyl) alkenyl-succinamic acids or succinimides;
- U.S. Patent No. 3,932,290 which discloses reaction products of di-(lower alkyl) phosphites and epoxides;
- U.S. Patent No. 4,028,258 which discloses the alkylene oxide adduct of phosphosulfurized N-(hydroxyalkyl) alkenyl succinimides.
- the disclosures of the above references are herein incorporated by reference.
- the most preferred friction modifiers are glycerol mono and dioleates, and succinate esters, or metal salts thereof, of hydrocarbyl substituted succinic acids or anhydrides and thiobis alkanols such as described in U.S. Patent No. 4,344,853.
- Pour point depressants lower the temperature at which the fluid will flow or can be poured. Such depressants are well known. Typical of those additives which usefully optimize the low temperature fluidity of the fluid are C8-C18 dialkylfumarate vinyl acetate copolymers, polymethacrylates, and wax naphthalene.
- Foam control can be provided by an antifoamant of the polysiloxane type, e.g. silicone oil and polydimethyl siloxane.
- an antifoamant of the polysiloxane type e.g. silicone oil and polydimethyl siloxane.
- Organic, oil-soluble compounds useful as rust inhibitors in this invention comprise nonionic surfactants such as polyoxyalkylene polyols and esters thereof, and anionic surfactants such as alkyl sulfonic acids.
- nonionic surfactants such as polyoxyalkylene polyols and esters thereof
- anionic surfactants such as alkyl sulfonic acids.
- Such anti-rust compounds are known and can be made by conventional means.
- Nonionic surfactants, useful as anti-rust additives in the oleaginous compositions of this invention usually owe their surfactant properties to a number of weak stabilizing groups such as ether linkages.
- Nonionic anti-rust agents containing ether linkages can be made by alkoxylating organic substrates containing active hydrogens with an excess of the lower alkylene oxides (such as ethylene and propylene oxides) until the desired number of alkoxy groups have been placed in the molecule.
- the lower alkylene oxides such as ethylene and propylene oxides
- the preferred rust inhibitors are polyoxyalkylene polyols and derivatives thereof. This class of materials are commercially available from various sources: Pluronic Polyols from Wyandotte Chemicals Corporation; Polyglycol 112-2, a liquid triol derived from ethylene oxide and propylene oxide available from Dow Chemical Co.; and Tergitol, dodecylphenyl or monophenyl polyethylene glycol ethers, and Ucon, polyalkylene glycols and derivatives, both available from Union Carbide Corp. These are but a few of the commercial products suitable as rust inhibitors in the improved composition of the present invention.
- esters thereof obtained by reacting the polyols with various carboylic acids are also suitable.
- Acids useful in preparing these esters are lauric acid, stearic acid, succinic acid, and alkyl- or alkenyl-substituted succinic acids wherein the alkyl- or alkenyl group contains up to about twenty carbon atoms.
- the preferred polyols are prepared as block polymers.
- a hydroxy-substituted compound, R-(OH)n (wherein n is 1 to 6, and R is the residue of a mono- or polyhydric alcohol, phenol, naphthol, etc.) is reacted with propylene oxide to form a hydrophobic base.
- This base is then reacted with ethylene oxide to provide a hydrophylic portion resulting in a molecule having both hydrophobic and hydrophylic portions.
- the relative sizes of these portions can be adjusted by regulating the ratio of reactants, time of reaction, etc., as is obvious to those skilled in the art.
- the hydrophobic portion can be increased and/or the hydrophylic portion decreased. If greater oil-in-water emulsion breaking ability is required, the hydrophylic and/or hydrophobic portions can be adjusted to accomplish this.
- R-(OH)n Compounds illustrative of R-(OH)n include alkylene polyols such as the alkylene glycols, alkylene triols, alkylene tetrols, etc., such as ethylene glycol, propylene glycol, glycerol, pentaerythritol, sorbitol, mannitol, and the like.
- alkylene polyols such as the alkylene glycols, alkylene triols, alkylene tetrols, etc., such as ethylene glycol, propylene glycol, glycerol, pentaerythritol, sorbitol, mannitol, and the like.
- Aromatic hydroxy compounds such as alkylated mono- and polyhydric phenols and naphthols can also be used, e.g., heptylphenol, dodecylphenol, etc.
- demulsifiers include the esters disclosed in U.S. Patents 3,098,827 and 2,674,619.
- the liquid polyols available from Wyandotte Chemical Co. under the name Pluronic Polyols and other similar polyols are particularly well suited as rust inhibitors.
- Pluronic Polyols correspond to the formula: wherein x,y, and z are integers greater than 1 such that the -CH2CH2O- groups comprise from about 10% to about 40% by weight of the total molecular weight of the glycol, the average molecule weight of said glycol being from about 1000 to about 5000.
- These products are prepared by first condensing propylene oxide with propylene glycol to produce the hydrophobic base This condensation product is then treated with ethylene oxide to add hydrophylic portions to both ends of the molecule.
- the ethylene oxide units should comprise from about 10 to about 40% by weight of the molecule.
- Those products wherein the molecular weight of the polyol is from about 2500 to 4500 and the ethylene oxide units comprise from about 10% to about 15% by weight of the molecule are particularly suitable.
- the polyols having a molecular weight of about 4000 with about 10% attributable to (CH2CH2O) units are particularly good.
- alkoxylated fatty amines, amides, alcohols and the like including such alkoxylated fatty acid derivatives treated with C9 to C16 alkyl-substituted phenols (such as the mono- and di-heptyl, octyl, nonyl, decyl, undecyl, dodecyl and tridecyl phenols), as described in U.S. Patent 3,849,501, which is also hereby incorporated by reference in its entirety.
- compositions of our invention may also contain other additives such as those previously described, and other metal containing additives, for example, those containing barium and sodium.
- the lubricating composition of the present invention may also include copper lead bearing corrosion inhibitors.
- such compounds are the thiadiazole polysulphides containing from 5 to 50 carbon atoms, their derivatives and polymers thereof.
- Preferred materials are the derivatives of 1,3,4 thiadiazoles such as those described in U.S. Patents 2,719,125; 2,719,126; and 3,087,932; especially preferred is the compound 2,5 bis (t-octadithio)-1,3,4 thiadiazole commercially available as Amoco 150.
- Other similar materials also suitable are described in U.S. Patents 3,821,;236; 3,904,537; 4,097,387; 4,107,059; 4,136,043; 4,188,299; and 4,193,882.
- Suitable additives are the thio and polythio sulphenamides of thiadiazoles such as those described in U.K. Patent Specification 1,560,830. When these compounds are included in the lubricating composition, we prefer that they be present in an amount from 0.01 to 10, preferably 0.1 to 5.0 weight percent based on the weight of the composition.
- compositions when containing these conventional additives are typically blended into the base oil in amounts effective to provide their normal attendant function.
- Representative effective amounts of such additives (as the respective active ingredients) in the fully formulated oil are illustrated as follows: Compositions Wt.% A.I. (Preferred) Wt.% A.I.
- additive concentrates comprising concentrated solutions or dispersions of the novel detergent inhibitor/antiwear agent mixtures of this invention (in concentrate amounts hereinabove described), together with one or more of said other additives (said concentrate when constituting an additive mixture being referred to herein as an additive-package) whereby several additives can be added simultaneously to the base oil to form the lubricating oil composition. Dissolution of the additive concentrate into the lubricating oil may be facilitated by solvents and by mixing accompanied with mild heating, but this is not essential.
- the concentrate or additive-package will typically be formulated to contain the additives in proper amounts to provide the desired concentration in the final formulation when the additive-package is combined with a predetermined amount of base lubricant.
- the detergent inhibitor/antiwear agent mixtures of the present invention can be added to small amounts of base oil or other compatible solvents along with other desirable additives to form additive-packages containing active ingredients in collective amounts of typically from about 2.5 to about 90%, and preferably from about 15 to about 75%, and most preferably from about 25 to about 60% by weight additives in the appropriate proportions with the remainder being base oil.
- the final formulations may employ typically about 10 wt. % of the additive-package with the remainder being base oil.
- Example 7 provided much lower cylinder wear and lower lifter wear than the oil of Comparative B, even though the oil drain intervals and the test length for the oil of Example 7 was much longer.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12353187A | 1987-11-20 | 1987-11-20 | |
US123531 | 1987-11-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0317348A1 true EP0317348A1 (de) | 1989-05-24 |
Family
ID=22409228
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88310931A Withdrawn EP0317348A1 (de) | 1987-11-20 | 1988-11-18 | Schmiermittelzusammensetzungen für bei niedriger Temperatur arbeitende Verbrennungsmaschine |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0317348A1 (de) |
JP (1) | JPH01201399A (de) |
KR (1) | KR960013615B1 (de) |
CN (1) | CN1021344C (de) |
AU (1) | AU617712B2 (de) |
BR (1) | BR8806068A (de) |
CA (1) | CA1337293C (de) |
Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2636071A1 (fr) * | 1988-09-08 | 1990-03-09 | Lubrizol Corp | Compositions d'huiles lubrifiantes |
US4938881A (en) * | 1988-08-01 | 1990-07-03 | The Lubrizol Corporation | Lubricating oil compositions and concentrates |
US4952328A (en) * | 1988-05-27 | 1990-08-28 | The Lubrizol Corporation | Lubricating oil compositions |
US4957649A (en) * | 1988-08-01 | 1990-09-18 | The Lubrizol Corporation | Lubricating oil compositions and concentrates |
US4981602A (en) * | 1988-06-13 | 1991-01-01 | The Lubrizol Corporation | Lubricating oil compositions and concentrates |
WO1994012595A1 (en) * | 1992-12-03 | 1994-06-09 | Exxon Chemical Patents Inc. | Lubricating oil additives |
EP0770668A1 (de) * | 1995-10-27 | 1997-05-02 | Nippon Oil Co. Ltd. | Schmierölzusammensetzung |
WO1998050501A1 (en) * | 1997-05-02 | 1998-11-12 | Infineum Usa L.P. | Lubricating oil compositions |
WO1999028422A1 (en) * | 1997-11-28 | 1999-06-10 | Infineum Usa L.P. | Lubricating oil compositions |
US6140282A (en) * | 1999-12-15 | 2000-10-31 | Exxonmobil Research And Engineering Company | Long life lubricating oil composition using particular detergent mixture |
US6191081B1 (en) | 1999-12-15 | 2001-02-20 | Exxonmobil Research And Engineering Company | Long life medium and high ash oils with enhanced nitration resistance |
EP0757711B2 (de) † | 1994-04-28 | 2002-05-02 | ExxonMobil Chemical Patents Inc. | Schmiermittel für moderne diesel- und benzinbetriebene hochleistungsmotoren |
CN102703170A (zh) * | 2012-06-15 | 2012-10-03 | 新乡市恒星化工有限责任公司 | 一种复合添加剂及其制备方法 |
WO2015021135A1 (en) * | 2013-08-09 | 2015-02-12 | The Lubrizol Corporation | Reduced engine deposits from dispersant treated with copper |
WO2017011687A1 (en) * | 2015-07-16 | 2017-01-19 | Afton Chemical Corporation | Lubricants with magnesium and their use for improving low speed pre-ignition |
WO2017011691A1 (en) * | 2015-07-16 | 2017-01-19 | Afton Chemical Corporation | Lubricants with zinc dialkyl dithiophosphate and their use in boosted internal combustion engines |
EP3275980A4 (de) * | 2015-03-24 | 2018-10-03 | Idemitsu Kosan Co.,Ltd. | Schmierölzusammensetzung für zündungsverbrennungsmotor, verfahren zur herstellung der schmierölzusammensetzung, zündungverbrennungsmotor mit schmierölzusammensetzung und verfahren zum schmieren eines verbrennungsmotors |
US10280383B2 (en) | 2015-07-16 | 2019-05-07 | Afton Chemical Corporation | Lubricants with molybdenum and their use for improving low speed pre-ignition |
US10336959B2 (en) | 2015-07-16 | 2019-07-02 | Afton Chemical Corporation | Lubricants with calcium-containing detergent and their use for improving low speed pre-ignition |
US10370615B2 (en) | 2017-01-18 | 2019-08-06 | Afton Chemical Corporation | Lubricants with calcium-containing detergents and their use for improving low-speed pre-ignition |
US10377963B2 (en) | 2016-02-25 | 2019-08-13 | Afton Chemical Corporation | Lubricants for use in boosted engines |
US10443011B2 (en) * | 2017-01-18 | 2019-10-15 | Afton Chemical Corporation | Lubricants with overbased calcium and overbased magnesium detergents and method for improving low-speed pre-ignition |
US10443558B2 (en) | 2017-01-18 | 2019-10-15 | Afton Chemical Corporation | Lubricants with calcium and magnesium-containing detergents and their use for improving low-speed pre-ignition and for corrosion resistance |
US10550349B2 (en) | 2015-07-16 | 2020-02-04 | Afton Chemical Corporation | Lubricants with titanium and/or tungsten and their use for improving low speed pre-ignition |
CN112313316A (zh) * | 2018-06-22 | 2021-02-02 | 雪佛龙奥伦耐有限责任公司 | 润滑油组合物 |
US11155764B2 (en) | 2016-05-05 | 2021-10-26 | Afton Chemical Corporation | Lubricants for use in boosted engines |
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JP2837084B2 (ja) * | 1993-12-13 | 1998-12-14 | ベターマスク株式会社 | 内燃機関内部の洗浄・コーティング用組成物および同組成物を用いた内燃機関内部の洗浄・コーティング方法 |
US20050288380A1 (en) * | 2004-06-29 | 2005-12-29 | Ian Macpherson | Emulsifier/demulsifier system |
JP2009197245A (ja) * | 2009-06-08 | 2009-09-03 | Tonengeneral Sekiyu Kk | 潤滑油組成物 |
FR2980799B1 (fr) * | 2011-09-29 | 2013-10-04 | Total Raffinage Marketing | Composition lubrifiante pour moteur marin |
CN103013624A (zh) * | 2012-12-06 | 2013-04-03 | 南通市华东润滑设备有限公司 | 润滑油添加剂 |
KR102609788B1 (ko) * | 2015-03-24 | 2023-12-04 | 이데미쓰 고산 가부시키가이샤 | 가솔린 엔진용 윤활유 조성물 및 그의 제조 방법 |
US20230002699A1 (en) * | 2019-06-24 | 2023-01-05 | The Lubrizol Corporation | Continuous acoustic mixing for performance additives and compositions including the same |
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1988
- 1988-11-16 CA CA000583255A patent/CA1337293C/en not_active Expired - Fee Related
- 1988-11-18 AU AU25692/88A patent/AU617712B2/en not_active Ceased
- 1988-11-18 BR BR888806068A patent/BR8806068A/pt not_active IP Right Cessation
- 1988-11-18 EP EP88310931A patent/EP0317348A1/de not_active Withdrawn
- 1988-11-19 CN CN88107967A patent/CN1021344C/zh not_active Expired - Fee Related
- 1988-11-19 KR KR1019880015268A patent/KR960013615B1/ko not_active IP Right Cessation
- 1988-11-21 JP JP63294872A patent/JPH01201399A/ja active Pending
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EP0024146A1 (de) * | 1979-08-13 | 1981-02-25 | Exxon Research And Engineering Company | Schmiermittelzusammensetzungen |
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Cited By (36)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4952328A (en) * | 1988-05-27 | 1990-08-28 | The Lubrizol Corporation | Lubricating oil compositions |
US4981602A (en) * | 1988-06-13 | 1991-01-01 | The Lubrizol Corporation | Lubricating oil compositions and concentrates |
US4938881A (en) * | 1988-08-01 | 1990-07-03 | The Lubrizol Corporation | Lubricating oil compositions and concentrates |
US4957649A (en) * | 1988-08-01 | 1990-09-18 | The Lubrizol Corporation | Lubricating oil compositions and concentrates |
FR2636071A1 (fr) * | 1988-09-08 | 1990-03-09 | Lubrizol Corp | Compositions d'huiles lubrifiantes |
BE1002106A5 (fr) * | 1988-09-08 | 1990-07-03 | Lubrizol Corp | Composition d'huiles lubrifiantes. |
WO1994012595A1 (en) * | 1992-12-03 | 1994-06-09 | Exxon Chemical Patents Inc. | Lubricating oil additives |
EP0757711B2 (de) † | 1994-04-28 | 2002-05-02 | ExxonMobil Chemical Patents Inc. | Schmiermittel für moderne diesel- und benzinbetriebene hochleistungsmotoren |
US5786307A (en) * | 1995-10-27 | 1998-07-28 | Nippon Oil Co., Ltd. | Lubricating oil composition |
EP0770668A1 (de) * | 1995-10-27 | 1997-05-02 | Nippon Oil Co. Ltd. | Schmierölzusammensetzung |
WO1998050501A1 (en) * | 1997-05-02 | 1998-11-12 | Infineum Usa L.P. | Lubricating oil compositions |
CN1103808C (zh) * | 1997-05-02 | 2003-03-26 | 英菲诺姆美国公司 | 润滑油组合物 |
WO1999028422A1 (en) * | 1997-11-28 | 1999-06-10 | Infineum Usa L.P. | Lubricating oil compositions |
US6034039A (en) * | 1997-11-28 | 2000-03-07 | Exxon Chemical Patents, Inc. | Lubricating oil compositions |
CN1105165C (zh) * | 1997-11-28 | 2003-04-09 | 英菲诺姆美国公司 | 润滑油组合物 |
US6140282A (en) * | 1999-12-15 | 2000-10-31 | Exxonmobil Research And Engineering Company | Long life lubricating oil composition using particular detergent mixture |
US6191081B1 (en) | 1999-12-15 | 2001-02-20 | Exxonmobil Research And Engineering Company | Long life medium and high ash oils with enhanced nitration resistance |
CN102703170B (zh) * | 2012-06-15 | 2013-08-21 | 新乡市恒星化工有限责任公司 | 一种复合添加剂及其制备方法 |
CN102703170A (zh) * | 2012-06-15 | 2012-10-03 | 新乡市恒星化工有限责任公司 | 一种复合添加剂及其制备方法 |
WO2015021135A1 (en) * | 2013-08-09 | 2015-02-12 | The Lubrizol Corporation | Reduced engine deposits from dispersant treated with copper |
CN105637073A (zh) * | 2013-08-09 | 2016-06-01 | 路博润公司 | 由用铜处理的分散剂而减少的发动机沉积物 |
US20160298052A1 (en) * | 2013-08-09 | 2016-10-13 | The Lubrizol Corporation | Reduced engine deposits from dispersant treated with copper |
EP3275980A4 (de) * | 2015-03-24 | 2018-10-03 | Idemitsu Kosan Co.,Ltd. | Schmierölzusammensetzung für zündungsverbrennungsmotor, verfahren zur herstellung der schmierölzusammensetzung, zündungverbrennungsmotor mit schmierölzusammensetzung und verfahren zum schmieren eines verbrennungsmotors |
US10280383B2 (en) | 2015-07-16 | 2019-05-07 | Afton Chemical Corporation | Lubricants with molybdenum and their use for improving low speed pre-ignition |
WO2017011691A1 (en) * | 2015-07-16 | 2017-01-19 | Afton Chemical Corporation | Lubricants with zinc dialkyl dithiophosphate and their use in boosted internal combustion engines |
US10214703B2 (en) | 2015-07-16 | 2019-02-26 | Afton Chemical Corporation | Lubricants with zinc dialkyl dithiophosphate and their use in boosted internal combustion engines |
WO2017011687A1 (en) * | 2015-07-16 | 2017-01-19 | Afton Chemical Corporation | Lubricants with magnesium and their use for improving low speed pre-ignition |
US10336959B2 (en) | 2015-07-16 | 2019-07-02 | Afton Chemical Corporation | Lubricants with calcium-containing detergent and their use for improving low speed pre-ignition |
US10421922B2 (en) | 2015-07-16 | 2019-09-24 | Afton Chemical Corporation | Lubricants with magnesium and their use for improving low speed pre-ignition |
US10550349B2 (en) | 2015-07-16 | 2020-02-04 | Afton Chemical Corporation | Lubricants with titanium and/or tungsten and their use for improving low speed pre-ignition |
US10377963B2 (en) | 2016-02-25 | 2019-08-13 | Afton Chemical Corporation | Lubricants for use in boosted engines |
US11155764B2 (en) | 2016-05-05 | 2021-10-26 | Afton Chemical Corporation | Lubricants for use in boosted engines |
US10370615B2 (en) | 2017-01-18 | 2019-08-06 | Afton Chemical Corporation | Lubricants with calcium-containing detergents and their use for improving low-speed pre-ignition |
US10443011B2 (en) * | 2017-01-18 | 2019-10-15 | Afton Chemical Corporation | Lubricants with overbased calcium and overbased magnesium detergents and method for improving low-speed pre-ignition |
US10443558B2 (en) | 2017-01-18 | 2019-10-15 | Afton Chemical Corporation | Lubricants with calcium and magnesium-containing detergents and their use for improving low-speed pre-ignition and for corrosion resistance |
CN112313316A (zh) * | 2018-06-22 | 2021-02-02 | 雪佛龙奥伦耐有限责任公司 | 润滑油组合物 |
Also Published As
Publication number | Publication date |
---|---|
CN1021344C (zh) | 1993-06-23 |
AU617712B2 (en) | 1991-12-05 |
CN1034753A (zh) | 1989-08-16 |
CA1337293C (en) | 1995-10-10 |
KR960013615B1 (ko) | 1996-10-09 |
KR890008308A (ko) | 1989-07-10 |
AU2569288A (en) | 1989-05-25 |
JPH01201399A (ja) | 1989-08-14 |
BR8806068A (pt) | 1989-08-08 |
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