EP0302232A1 - Flat tube for a heat exchanger - Google Patents
Flat tube for a heat exchanger Download PDFInfo
- Publication number
- EP0302232A1 EP0302232A1 EP88110537A EP88110537A EP0302232A1 EP 0302232 A1 EP0302232 A1 EP 0302232A1 EP 88110537 A EP88110537 A EP 88110537A EP 88110537 A EP88110537 A EP 88110537A EP 0302232 A1 EP0302232 A1 EP 0302232A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flat tube
- metal strip
- flat
- tube
- tube according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/042—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element
- F28F3/046—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element the deformations being linear, e.g. corrugations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/03—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
- F28D1/0391—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits a single plate being bent to form one or more conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/022—Tubular elements of cross-section which is non-circular with multiple channels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/40—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
- F28F13/12—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
Definitions
- the invention relates to a flat tube for a heat exchanger of the type specified in the preamble of claim 1.
- a flat tube is known for example from DE-OS 25 06 434.
- the flat tubes according to the prior art are welded to the tube seam after the metal strip has been bent. In order to prevent the so-called collapse - this is the reduction in the distance between the narrow sides to one another - a molded support web is provided in the known flat tube.
- An essential advantage of the flat tube according to the invention is that the tube is initially only produced by bending the metal strip and the sealing of the tube by means of welding is not necessary.
- the pipes that have not yet been sealed are interspersed with corrugated fins or provided with fins, then the pipe bottoms are attached and the side parts are attached, and only then are the parts mentioned soldered in a single operation.
- a preferred embodiment of the flat tube according to the invention is that the overlapping loading is richly formed by two parallel, adjacent support webs and as contact surfaces on the adjacent tube flat side of each of the support webs has a right-angled edge, the edges being angled in the opposite direction.
- This configuration results in two separate chambers in the flat tube, each of which is sealed by corresponding soldering surfaces. To the outside of the tube there is still a common soldering surface on the tube seam, so that each chamber of the flat tube is sealed off from the outside by means of two soldering surfaces.
- the support web acting as a tie rod has twice the thickness of the normal tube wall thickness, so that a high force load is guaranteed.
- a variant of this arrangement consists in that the support web and the contact surface are formed by an edge of the metal strip which is angled twice in the same direction and are arranged approximately in the middle of the flat sides.
- this embodiment variant is somewhat simpler in terms of its design, the support web acting as a tie rod is only designed in a simple tube wall thickness. Compared to the embodiment mentioned in claim 3, a chamber of the flat tube is only sealed against the outside by a soldering surface.
- the metal strip is solder-plated on the side forming the outside of the tube.
- the support web and the contact surface is formed by an edge of the metal strip bent twice in the opposite direction and arranged approximately in the middle of the flat sides.
- the metal strip is solder-plated on the side forming the inside of the tube.
- a further embodiment of the flat tube according to the invention consists in that at least a part of the metal strip extends substantially into the vicinity of the edge areas within the flat tube, which thus forms a turbulence insert formed in one piece with the flat tube and which has at least one contact surface approximately in the middle of the flat sides has on each flat side of the flat tube.
- the turbulence insert which also takes over the function of the support web or tie rod, is produced at the same time without any appreciable additional expenditure of material.
- the part of the Me tallstMails which forms the turbulence insert, is rolled thinner than the part forming the pipe wall.
- An embodiment has proven to be particularly expedient in which the region forming the tube seam is arranged near one of the lateral ends and, seen in the cross section of the flat tube, the turbulence insert extending inside the flat tube is zigzag, wave or meandering.
- the lateral arrangement of the pipe seam makes it possible for the turbulence insert to extend into both end regions of the pipe cross section. Due to the zigzag, wave or meandering design, there are several contact points of the turbulence insert between the flat sides, whereby several supporting webs or tie rods are formed.
- cutouts and / or turbulators for example in the form of angled sheet metal tabs, can be provided in the part of the metal strip forming the turbulence insert.
- the metal strip is solder-plated on both sides.
- the metal strip 1 shows a flat tube 2 bent from a metal strip, the cross section of which is determined by two flat sides 3 and 4 and in the lateral end regions by arches 5 and 6.
- the two edges of the metal strip 1 are brought together on the flat side 4 and in each case angled twice in the same direction in the direction of the flat side 3, so that each edge of the metal strip 1 has a support web 7, 8 and a contact surface 9, 10 on the inside of the flat side 3 forms.
- the two support webs 7 and 8 lie against one another and thereby form an overlapping area 14.
- the metal strip 1 is a material that is solder-plated on one side, the solder plating being arranged on the side that forms the outside of the flat tube 2.
- the flat tube is an extremely flat tube which, for example, consists of a 0.4 mm thick sheet metal strip and has an outer tube dimension of 40 mm x 2 mm.
- this information is only to be understood as an example; other material thicknesses and other cross-sectional dimensions could also be selected.
- the flat tube it is of course possible for the flat tube to be passed through an HF welding device after the bending process, as a result of which the tube seam is tacked but not sealed. This measure can be taken in order to give the pipe seam an additional strength in addition to the soldering connection that takes place later, but this should only be necessary in exceptional cases.
- FIG. 2 shows an enlarged representation of the detail X in FIG. 1. This representation clearly shows three solder seams 11, 12, 13 which are present between the support webs 7 and 8 and between the contact surfaces 9 and 10 and the flat side 3 .
- FIG. 3 shows the sheet metal strip 1 bent into a flat tube 2, which has the overlapping region 14 approximately in the middle of the flat side 4.
- An edge of the sheet metal strip 1 is angled starting from the overlapping area in the direction of the flat side 3 and thus forms a support web 15 a further fold of the edge of the sheet metal strip 1 in the same direction results in a contact surface 16 on the flat side 3 of the flat tube 2.
- the parts of the sheet metal strip 1 lying against one another are soldered to one another.
- FIG. 4 shows an embodiment variant of the detail Z in FIG. 3, which, however, instead of the contact surface 16 has a contact surface 17 which is angled in the opposite direction.
- the remaining reference numerals correspond to those in FIG. 3. While preferably a metal strip 1 with a surface plated with solder on the outside of the tube is used in the embodiment according to FIG. 3, the solder plating can only be provided on the inside of the tube or on both sides in the embodiment according to FIG. 4.
- FIG. 5 shows a cross section through a flat tube, which is configured similarly to the flat tube 2 described for FIG. 1.
- the same reference numerals as in FIG. 1 are therefore used for matching parts.
- the metal strip 1 is folded in two places in such a way that additional support webs 18 extend in the longitudinal direction of the tube and bear against the inside of the opposite flat side 4. If the metal strip 1 is a double-sided solder-plated material, the contact surfaces of the additional support webs 18 are also soldered to the inside of the flat tube.
- Fig. 6 shows a flat tube 19, which consists of a metal strip 20.
- the metal strip 20 is shaped such that it has an overlapping area 21 near a lateral end 22.
- the flat tube 19 has flat sides 23 and 24 and a further lateral end 25.
- the metal strip 20 is angled in the direction of the flat side 23 to form a support web 26, which is adjoined by a contact surface 27 formed on the flat side 23 by angling in the same direction.
- the metal strip 20 extends from the contact surface 27 in the direction of the lateral end 25 through the interior of the flat tube and thus forms a turbulence insert 28.
- This turbulence insert 28 essentially comprises two flat sections 29 and 30 in which recesses 31 are provided. Approximately in the middle of the flat sides 23 and 24 of the flat tube, the turbulence insert 28 is configured in a meandering manner between the two flat sections 29 and 30, so that contact surfaces 32 and 33 on the flat sides 23 and 24 and a support web 34 located in between result.
- the turbine insert In the area adjacent to the lateral end 25, the turbine insert is designed in the same way as between the flat sections 29 and 30, so that there are further contact surfaces 32 and 33 with a support web 34 located between them.
- Fig. 7 the cross section through a flat tube 19 is shown, which is also formed from a metal strip 20 and the outer contour of which Flat sides 23 and 24 and the lateral regions 25 and the overlap region 21 correspond to those of FIG. 6.
- the part of the metal strip which is located within the flat tube 19 and which forms the support web, the contact surfaces and the turbulence insert is designed differently.
- a support web 35 is designed as an arch, the end of which is located away from the overlap area 21 serves as a contact surface 36 on the flat side 23.
- the metal strip 20 extends as a turbulence insert 37 in a zigzag shape from the contact surface 36 to the vicinity of the lateral end 25.
- contact surfaces 38 on the flat sides 23 and 24 result which the turbulence insert 37 is soldered to the flat sides 23 and 24.
- the end of the turbulence insert 37 forms an arcuate support web 35 which is designed in the same way as is also provided near the overlap region.
- punched openings 39 are provided, through which the turbulence of the pressure fluid is increased.
- Fig. 8 shows a similar arrangement as Fig. 7, therefore the reference numerals for the same parts match.
- the difference, however, is that the openings 39 are not formed by punched holes, but by angled sheet metal parts, as a result of which the surface of the turbulence insert which is acted upon by the heat exchanger fluid is larger than that of FIG. 7. Furthermore, turbulence is created by such a configuration the flow further improved.
- the metal strip can have different thicknesses, which can be taken into account without difficulty when rolling the sheet metal strip.
- This has the advantage that the sheet metal strip 20 is made thicker over the width that forms the tube wall of the flat tube 19, for example with a wall thickness of 0.3 mm and the part that adjoins the support web 26 or 35 and the Turbulence insert 28 or 37 forms, only has a thickness of 0.1 or 0.15 mm. Because of the mutual contact surfaces of the turbulence insert on the flat sides 23 and 24, the metal strip 20 must be selected from a material soldered on both sides for these embodiments.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
Abstract
Description
Die Erfindung bezieht sich auf ein Flachrohr für einen Wärmetauscher der im Oberbegriff des Anspruchs 1 angegebenen Gattung. Ein solches Flachrohr ist beispielsweise aus der DE-OS 25 06 434 bekannt. Die Flachrohre nach dem Stand der Technik werden nach dem Biegen des Metallstreifens an der Rohrnaht zugeschweißt. Um das sogenannte Einfallen - das ist die Abstandsverringerung der Schmalseiten zueinander - zu verhindern, ist bei dem bekannten Flachrohr ein angeformter Stützsteg vorgesehen.The invention relates to a flat tube for a heat exchanger of the type specified in the preamble of claim 1. Such a flat tube is known for example from DE-OS 25 06 434. The flat tubes according to the prior art are welded to the tube seam after the metal strip has been bent. In order to prevent the so-called collapse - this is the reduction in the distance between the narrow sides to one another - a molded support web is provided in the known flat tube.
Bei extrem flachen Rohren kann es jedoch vorkommen, daß aufgrund des Fluiddrucks im Rohr das sogenannte Aufbauchen - das ist die Vergrößerung des Abstandes der Flachseiten zueinander - auftritt. Dies kann zu Undichtheiten infolge von Rissen im Rohr führen. Zur Beseitigung dieser nachteiligen Erscheinung ist in der US-PS 2,488,615 bereits vorgeschlagen worden, das Flachrohr mit einem Einsatz auszustatten, der an beiden Flachseiten des Rohres angelötet ist. Nachteilig bei der bekannten Anordnung ist jedoch, daß zur Erhöhung der Stabilität des Flachrohres im Hinblick auf hohe Innendrücke ein zusätzliches Bauteil eingeführt und in einem zusätzlichen Arbeitsgang befestigt werden muß.In the case of extremely flat tubes, however, it can happen that the so-called bulging occurs due to the fluid pressure in the tube - this is the increase in the distance between the flat sides from one another. This can lead to leaks due to cracks in the pipe. For Elimination of this disadvantageous phenomenon has already been proposed in US Pat. No. 2,488,615 to equip the flat tube with an insert which is soldered to both flat sides of the tube. A disadvantage of the known arrangement, however, is that in order to increase the stability of the flat tube with regard to high internal pressures, an additional component has to be introduced and fastened in an additional operation.
Es ist daher die Aufgabe der vorliegenden Erfindung ein Flachrohr gemäß dem Oberbegriff des Anspruchs 1 zu schaffen, das unabhängig von der Rohrtiefe des Flachrohres hohen Innendrücken und einer großen Druckwechselbeanspruchung standhält und bei dem keine zusätzlichen Teile und Arbeitsgänge erforderlich sind.It is therefore the object of the present invention to provide a flat tube according to the preamble of claim 1, which can withstand high internal pressures and a high pressure change stress regardless of the tube depth of the flat tube and in which no additional parts and operations are required.
Diese Aufgabe wird bei einem Flachrohr der genannten Art erfindungsgemäß durch die kennzeichnenden Merkmale des Anspruchs 1 gelöst.This object is achieved according to the invention in a flat tube of the type mentioned by the characterizing features of claim 1.
Ein wesentlicher Vorteil des erfindungsgemäßen Flachrohrs besteht darin, daß das Rohr zunächst nur durch Biegung des Metallstreifens hergestellt wird und das Verschließen der Rohrnaht mittels Schweißung nicht erforderlich ist. Die noch nicht verschlossenen Rohre werden unter Zwischenschaltung von Wellrippen kassettiert oder mit Lamellen versehen, anschließend werden die Rohrböden aufgesteckt und die Seitenteile angebracht, und erst dann erfolgt die Lötung der genannten Teile in einem einzigen Arbeitsgang.An essential advantage of the flat tube according to the invention is that the tube is initially only produced by bending the metal strip and the sealing of the tube by means of welding is not necessary. The pipes that have not yet been sealed are interspersed with corrugated fins or provided with fins, then the pipe bottoms are attached and the side parts are attached, and only then are the parts mentioned soldered in a single operation.
Eine bevorzugte Ausgestaltung des erfindungsgemäßen Flachrohres besteht darin, daß der überlappende Be reich durch zwei prallel verlaufende, aneinanderliegende Stützstege gebildet ist und als Anlageflächen an der benachbarten Rohrflachseite jeder der Stützstege einen rechtwinklig abgebogenen Rand aufweist, wobei die Ränder in entgegengesetzter Richtung abgewinkelt sind. Durch diese Ausgestaltug ergeben sich in dem Flachrohr zwei separate Kammern, die jede für sich durch entsprechende Lötflächen abgedichtet sind. Zur Außenseite des Rohres ergibt sich noch eine gemeinsame Lötfläche an der Rohrnaht, so daß jede Kammer des Flachrohres gegen die Außenseite mittels zweier Lötflächen abgedichtet sind. Außerdem hat der als Zuganker wirkende Stützsteg die doppelte Stärke der normalen Rohrwanddicke, so daß eine hohe Kraftbeanspruchung gewährleistet ist.A preferred embodiment of the flat tube according to the invention is that the overlapping loading is richly formed by two parallel, adjacent support webs and as contact surfaces on the adjacent tube flat side of each of the support webs has a right-angled edge, the edges being angled in the opposite direction. This configuration results in two separate chambers in the flat tube, each of which is sealed by corresponding soldering surfaces. To the outside of the tube there is still a common soldering surface on the tube seam, so that each chamber of the flat tube is sealed off from the outside by means of two soldering surfaces. In addition, the support web acting as a tie rod has twice the thickness of the normal tube wall thickness, so that a high force load is guaranteed.
Eine Ausbildungsvariante dieser Anordnung besteht darin, daß der Stützsteg und die Anlagefläche durch einen zweifach in dieselbe Richtung abgewinkelten Rand des Metallstreifens gebildet und annähernd in der Mitte der Flachseiten angeordnet sind. Diese Ausführungsvariante ist zwar hinsichtlich ihrer Gestaltung etwas einfacher ausgeführt, es ist dabei jedoch der als Zuganker wirkende Stützsteg nur in einfacher Rohrwanddikke ausgeführt. Gegenüber der in Anspruch 3 genannten Ausführung ist dabei eine Kammer des Flachrohres lediglich durch eine Lötfläche gegen die Außenseite abgedichtet. Bei den beiden vorstehend beschriebenen Ausführungsvarianten ist es zweckmäßig, daß der Metallstreifen auf der die Rohraußenseite bildenden Seite lotplattiert ist.A variant of this arrangement consists in that the support web and the contact surface are formed by an edge of the metal strip which is angled twice in the same direction and are arranged approximately in the middle of the flat sides. Although this embodiment variant is somewhat simpler in terms of its design, the support web acting as a tie rod is only designed in a simple tube wall thickness. Compared to the embodiment mentioned in
Gemäß einer weiteren vorteilhaften Ausgestaltung des erfindungsgemäßen Flachrohres sind der Stützsteg und die Anlagefläche durch einen zweimal in entgegengesetzte Richtung abgewinkelten Rand des Metallstreifens gebildet und etwa in der Mitte der Flachseiten angeordnet. Für diese Ausführungsform ist es selbstverständlich von Vorteil, daß der Metallstreifen auf der die Rohrinnenseite bildenden Seite lotplattiert ist.According to a further advantageous embodiment of the flat tube according to the invention, the support web and the contact surface is formed by an edge of the metal strip bent twice in the opposite direction and arranged approximately in the middle of the flat sides. For this embodiment it is of course advantageous that the metal strip is solder-plated on the side forming the inside of the tube.
Zur weiteren Stabilitätserhöhung des Flachrohres ist es von Vorteil, daß in Längsrichtung des Rohres verlaufende zusätzliche Stützstege vorgesehen sind, die durch nach innen gerichtete Falzungen des Metallstreifens gebildet sind. Durch diese Maßnahme werden die Flachseiten des Flachrohres an mehreren Stellen des Querschnitts gegeneinander abgestützt und die Stützstege an der Rohrinnenwand verlötet, so daß diese Ausführungsform für extrem hohe Beanspruchung sowohl von innen als auch von außen geeignet ist.To further increase the stability of the flat tube, it is advantageous that additional support webs extending in the longitudinal direction of the tube are provided, which are formed by inwardly directed folds of the metal strip. As a result of this measure, the flat sides of the flat tube are supported against one another at several points of the cross section and the support webs are soldered to the inner wall of the tube, so that this embodiment is suitable for extremely high loads both from the inside and from the outside.
Eine weitere Ausgestaltung des erfindungsgemäßen Flachrohres besteht darin, daß mindesten ein Teil des Metallstreifens sich innerhalb des Flachrohres im wesentlichen bis in die Nähe der Randbereiche erstreckt, der somit eine einstückig mit dem Flachrohr geformte Turbulenzeinlage bildet und der etwa in der Mitte der Flachseiten mindestens eine Anlagefläche an jeder Flachseite des Flachrohres aufweist. Auf diese Weise wird ohne nennenswerten Mehraufwand an Material gleichzeitig die Turbulenzeinlage hergestellt, die die Funktion des Stützsteges bzw. Zugankers mitübernimmt. Bei extrem flachen Rohren ist jedoch darauf zu achten, daß der Durchtrittsquerschnitt des Rohres durch die Turbulenzeinlage nicht zu sehr verringert wird. Aus diesem Grund ist es vorteilhaft, daß der Teil des Me tallstreifens, der die Turbulenzeinlage bildet, dünner ausgewalzt ist, als der die Rohrwand bildende Teil. Als besonders zweckmäßig hat sich eine Ausführung erwiesen, bei der der die Rohrnaht bildende Bereich nahe eines der seitlichen Enden angeordnet ist und im Querschnitt des Flachrohres gesehen die sich innerhalb des Flachrohres erstreckende Turbulenzeinlage zickzack-, wellen- oder mäanderförmig ausgebildet ist.A further embodiment of the flat tube according to the invention consists in that at least a part of the metal strip extends substantially into the vicinity of the edge areas within the flat tube, which thus forms a turbulence insert formed in one piece with the flat tube and which has at least one contact surface approximately in the middle of the flat sides has on each flat side of the flat tube. In this way, the turbulence insert, which also takes over the function of the support web or tie rod, is produced at the same time without any appreciable additional expenditure of material. In the case of extremely flat pipes, however, care must be taken that the cross-section of the pipe through the turbulence insert is not reduced too much. For this reason, it is advantageous that the part of the Me tallstreifens, which forms the turbulence insert, is rolled thinner than the part forming the pipe wall. An embodiment has proven to be particularly expedient in which the region forming the tube seam is arranged near one of the lateral ends and, seen in the cross section of the flat tube, the turbulence insert extending inside the flat tube is zigzag, wave or meandering.
Durch die seitliche Anordnung der Rohrnaht ist es möglich, daß sich die Turbulenzeinlage bis in beide Endbereiche des Rohrquerschnitts erstreckt. Durch die zickzack-, wellen- oder mäanderförmige Gestaltung ergeben sich mehrere Anlagepunkte der Turbulenzeinlage zwischen den Flachseiten, wodurch mehrere Sützstege bzw. Zuganker gebildet werden. Zur Erzeugung der Turbulenz können in dem die Turbulenzeinlage bildenden Teil des Metallstreifens Aussparungen und/oder Turbulatoren, beispielsweise in Form von abgewinkelten Blechlappen vorgesehen sein. Für die Ausführungsformen gemäß den Ansprüchen 7 und 8 ist es besonders vorteilhaft, daß der Metallstreifen beidseitig lotplattiert ist.The lateral arrangement of the pipe seam makes it possible for the turbulence insert to extend into both end regions of the pipe cross section. Due to the zigzag, wave or meandering design, there are several contact points of the turbulence insert between the flat sides, whereby several supporting webs or tie rods are formed. To generate the turbulence, cutouts and / or turbulators, for example in the form of angled sheet metal tabs, can be provided in the part of the metal strip forming the turbulence insert. For the embodiments according to
Einige Ausführungsbeispiele des erfindungsgemäßen Flachrohres sind nachstehend anhand der Zeichnung näher erläutert.Some embodiments of the flat tube according to the invention are explained in more detail below with reference to the drawing.
In der Zeichnung zeigt:
- Fig. 1 Einen Schnitt quer zur Längsachse eines Flachrohres,
- Fig. 2 eine vergrößerte Darstellung der Einzel-Einzelheit X in Fig. 1,
- Fig. 3 eine Ausführungsvariante zu Fig. 1 mit nur einseitig nach innen gebogenem Metallstreifen,
- Fig. 4 eine Ausführungsvariante der Einzelheit Z in Fig. 3,
- Fig. 5 eine Ausführungsvariante zu Fig. 1 mit zusätzlichen Stützstegen,
- Fig. 6 einen Querschnitt durch ein Flachrohr mit Turbulenzeinlage,
- Fig. 7 und 8 weitere Ausführungsvarianten zu Fig. 6.
- 1 shows a section transverse to the longitudinal axis of a flat tube,
- 2 is an enlarged view of the detail X in Fig. 1,
- 3 shows a variant of FIG. 1 with a metal strip bent inwards on only one side,
- 4 shows an embodiment variant of the detail Z in FIG. 3,
- 5 shows an embodiment variant of FIG. 1 with additional support webs,
- 6 shows a cross section through a flat tube with turbulence insert,
- 7 and 8 further variants of Fig. 6th
In Fig. 1 ist ein aus einem Metallstreifen gebogenes Flachrohr 2 dargestellt, dessen Querschnitt durch zwei flache Seiten 3 und 4 und in den seitlichen Endbereichen durch Bögen 5 und 6 bestimmt ist. Die beiden Ränder des Metallstreifens 1 sind auf der Flachseite 4 zusammengeführt und in Richtung auf die Flachseite 3 jweils doppelt in dieselbe Richtung abgewinkelt, so daß jeder Rand des Metallstreifens 1 einen Stützsteg 7, 8 und eine Anlagefläche 9, 10 an der Innenseite der Flachseite 3 bildet. Die beiden Stützstege 7 und 8 liegen aneinander und bilden dadurch einen überlappenden Bereich 14. Bei dem Metallstreifen 1 handelt es sich um ein einseitig lotplattiertes Material, wobei die Lotplattierung auf der Seite angeordnet ist, die die Außenseite des Flachrohres 2 bildet.1 shows a
Beim Löten des Wärmetauschers werden somit die Flächen der aneinanderliegenden Stützstege 7 und 8 sowie die Anlageflächen 9 und 10 an der Flachseite 3 des Flachrohres 2 verlötet.When the heat exchanger is soldered, the surfaces of the
Wie aus dieser Darstellung zu sehen ist, handelt es sich dabei um ein extrem flaches Rohr, das beispielsweise aus einem 0,4 mm dicken Blechstreifen besteht und ein Rohraußenmaß von 40 mm x 2 mm besitzt. Selbstverständlich ist diese Angabe nur als Beispiel zu verstehen, es könnten auch andere Materialstärken und andere Querschnittsdimensionen gewählt werden. Es ist selbstverständlich möglich, daß das Flachrohr nach dem Biegevorgang durch ein HF-Schweißgerät geführt wird, wodurch die Rohrnaht geheftet, jedoch nicht dichtend verschlossen wird. Diese Maßnahme kann getroffen werden, um der Rohrnaht außer der später erfolgenden Lötverbindung eine zusätzliche Festigkeit zu verleihen, was jedoch nur in Ausnahmefällen erforderlich sein dürfte.As can be seen from this illustration, it is an extremely flat tube which, for example, consists of a 0.4 mm thick sheet metal strip and has an outer tube dimension of 40 mm x 2 mm. Of course, this information is only to be understood as an example; other material thicknesses and other cross-sectional dimensions could also be selected. It is of course possible for the flat tube to be passed through an HF welding device after the bending process, as a result of which the tube seam is tacked but not sealed. This measure can be taken in order to give the pipe seam an additional strength in addition to the soldering connection that takes place later, but this should only be necessary in exceptional cases.
Fig. 2 zeigt eine vergrößerte Darstellung der Einzelheit X in Fig. 1. Aus dieser Darstellung sind deutlich drei Lötnähte 11, 12, 13 ersichtlich, die zwischen den Stützstegen 7 und 8 sowie jeweils zwischen den Anlageflächen 9 und 10 und der Flachseite 3 vorhanden sind.FIG. 2 shows an enlarged representation of the detail X in FIG. 1. This representation clearly shows three
In Fig. 3 ist der zu einem Flachrohr 2 gebogene Blechstreifen 1 gezeigt, der etwa in der Mitte der Flachseite 4 den überlappenden Bereich 14 aufweist. Ein Rand des Blechstreifens 1 ist ausgehend von dem überlappenden Bereich in Richtung auf die Flachseite 3 abgewinkelt und bildet damit einen Stützsteg 15. Durch einen weiteren Umbug des Randes des Blechstreifens 1 in dieselbe Richtung ergibt sich eine Anlagefläche 16 an der Flachseite 3 des Flachrohres 2. Im überlappenden Bereich 14 und an der Anlagefläche 16 sind jeweils die aneinanderliegenden Teile des Blechstreifens 1 miteinander verlötet.3 shows the sheet metal strip 1 bent into a
In Fig. 4 ist eine Ausführungsvariante der Einzelheit Z in Fig. 3 dargestellt, die jedoch anstelle der Anlagefläche 16 eine in entgegengesetzter Richtung abgewinkelte Anlagefläche 17 aufweist. Die übrigen Bezugszeichen stimmen mit denjenigen in Fig. 3 überein. Wäh rend bei der Ausführungsform gemäß Fig. 3 vorzugsweise ein Metallstreifen 1 mit auf der Außenseite des Rohres lotplattierter Oberfläche zur Anwendung kommt, kann dagegen bei der Ausführungsform gemäß Fig. 4 die Lotplattierung nur auf der Rohrinnenseite oder beidseitig vorgesehen sein.FIG. 4 shows an embodiment variant of the detail Z in FIG. 3, which, however, instead of the
Fig. 5 zeigt einen Querschnitt durch ein Flachrohr, das ähnlich dem zur Fig. 1 beschriebenen Flachrohr 2 ausgestaltet ist. Für übereinstimmende Teile sind daher die gleichen Bezugszeichen wie in Fig. 1 eingesetzt. Auf der Flachseite 3 des Flachrohres 2 ist das Metallband 1 an zwei Stellen derart gefalzt, daß sich in Längsrichtung des Rohres verlaufende zusätzliche Stützstege 18 ergeben, die an der Innenseite der gegenüberliegenden Flachseite 4 anliegen. Sofern es sich bei dem Metallstreifen 1 um ein doppelseitig lotplattiertes Material handelt, werden auch die Anlageflächen der zusätzlichen Stützstege 18 mit der Innenseite des Flachrohres verlötet.FIG. 5 shows a cross section through a flat tube, which is configured similarly to the
Fig. 6 zeigt ein Flachrohr 19, das aus einem Metallstreifen 20 besteht. Der Metallstreifen 20 ist derart geformt, daß er einen überlappenden Bereich 21 nahe eines seitlichen Endes 22 besitzt. Das Flachrohr 19 weist Flachseiten 23 und 24 sowie ein weiteres seitliches Ende 25 auf. In Fortsetzung des überlappenden Bereichs 21 ist der Metallstreifen 20 in Richtung auf die Flachseite 23 abgewinkelt zu einem Stützsteg 26 geformt, an dem sich eine durch Abwinklung in der gleichen Richtung entstandene Anlagefläche 27 an der Flachseite 23 anschließt.Fig. 6 shows a
Von der Anlagefläche 27 erstreckt sich der Metallstreifen 20 in Richtung auf das seitliche Ende 25 durch den Innenraum des Flachrohres und bildet somit eine Turbulenzeinlage 28. Diese Turbulenzeinlage 28 umfaßt im wesentlichen zwei ebene Abschnitte 29 und 30 in denen Aussparungen 31 vorgesehen sind. Etwa in der Mitte der Flachseiten 23 und 24 des Flachrohres ist zwischen den beiden ebenen Abschnitten 29 und 30 die Turbulenzeinlage 28 mäanderförmig ausgestaltet, so daß sich Anlageflächen 32 und 33 an den Flachseiten 23 und 24 und ein dazwischen befindlicher Stützsteg 34 ergeben.The
In dem dem seitlichen Ende 25 benachbarten Bereich ist die Turbuenzeinlage in gleicher Weise ausgestaltet wie zwischen den ebenen Abschnitten 29 und 30, so daß sich auch dort weitere Anlageflächen 32 und 33 mit einem dazwischenbefindlichen Stützsteg 34 ergeben.In the area adjacent to the
In Fig. 7 ist der Querschnitt durch ein Flachrohr 19 gezeigt, das ebenfalls aus einem Metallstreifen 20 geformt ist und dessen äußere Kontur bezüglich der Flachseiten 23 und 24 sowie der seitlichen Bereiche 25 und der Überlappungsbereich 21 demjenigen der Fig. 6 entspricht. Anders gestaltet ist jedoch der Teil des Metallstreifens, der sich innerhalb des Flachrohres 19 befindet und der den Stützsteg, die Anlageflächen und die Turbulenzeinlage bildet. Weiterführend von dem Überlappungsbereich 21 ist ein Stützsteg 35 als Bogen ausgeführt, dessen dem Überlappungsbereich 21 entfernt liegendes Ende als Anlagefläche 36 an der Flachseite 23 dient.In Fig. 7 the cross section through a
Von der Anlagefläche 36 erstreckt sich das Metallband 20 als Turbulenzeinlage 37 in Zickzackform bis in die Nähe des seitlichen Endes 25. An den Punkten, an denen die Form der Turbulenzeinlage 27 eine Richtungsänderung erfährt, ergeben sich Anlageflächen 38 an den Flachseiten 23 und 24, an denen die Turbulenzeinlage 37 mit den Flachseiten 23 und 24 verlötet wird. Das Ende der Turbulenzeinlage 37 bildet ein in gleicher Weise ausgebildeter bogenförmiger Stützsteg 35, wie er auch nahe des Überlappungsbereiches vorgesehen ist. In den Abschnitten der Turbulenzeinlage 37, die sich zwischen den Anlageflächen 38 befinden, sind ausgestanzte Öffnungen 39 vorgesehen, durch die die Turbulenz des Druckfluids erhöht wird.The
Fig. 8 zeigt eine ähnliche Anordnung wie Fig. 7, es stimmen daher die Bezugszeichen für gleiche Teile überein. Unterschiedlich ist jedoch, daß die Öffnungen 39 nicht durch ausgestanzte Löcher gebildet werden, sondern durch abgewinkelte Blechteile, wodurch die vom Wärmetauscherfluid beaufschlagte Oberfläche der Turbulenzeinlage größer als diejenige der Fig. 7 ist. Ferner wird durch eine solche Ausgestaltung die Turbulenz der Strömung weiter verbessert.Fig. 8 shows a similar arrangement as Fig. 7, therefore the reference numerals for the same parts match. The difference, however, is that the
Bei den Ausführungsformen gemäß Fig. 6 bis 8 kann der Metallstreifen unterschiedliche Dicken aufweisen, was beim Walzen des Blechstreifens ohne Schwierigkeiten berücksichtigt werden kann. Das hat den Vorteil, daß der Blechstreifen 20 über die Breite, die die Rohrwand des Flachrohres 19 bildet, dicker ausgeführt wird, beispielsweise mit einer Wandstärke von 0,3 mm und der Teil, der sich an den Stützsteg 26 bzw. 35 anschließt und die Turbulenzeinlage 28 bzw. 37 bildet, lediglich eine Dicke von 0,1 oder 0,15 mm aufweist. Aufgrund der wechselseitigen Anlageflächen der Turbulenzeinlage an den Flachseiten 23 und 24 ist für diese Ausführungsformen der Metallstreifen 20 aus einem beidseitig lotplattierten Material zu wählen.In the embodiments according to FIGS. 6 to 8, the metal strip can have different thicknesses, which can be taken into account without difficulty when rolling the sheet metal strip. This has the advantage that the
Claims (12)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3725602A DE3725602A1 (en) | 1987-08-01 | 1987-08-01 | FLAT TUBE FOR A HEAT EXCHANGER |
DE3725602 | 1987-08-01 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0302232A1 true EP0302232A1 (en) | 1989-02-08 |
EP0302232B1 EP0302232B1 (en) | 1991-04-10 |
Family
ID=6332905
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88110537A Expired - Lifetime EP0302232B1 (en) | 1987-08-01 | 1988-07-01 | Flat tube for a heat exchanger |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0302232B1 (en) |
DE (2) | DE3725602A1 (en) |
ES (1) | ES2021414B3 (en) |
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Cited By (61)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2716529A1 (en) * | 1994-02-18 | 1995-08-25 | Valeo Thermique Habitacle | Flat single-piece tube construction for heat exchanger etc. |
FR2735221A1 (en) * | 1995-06-12 | 1996-12-13 | Valeo Thermique Moteur Sa | Flat tube heat exchanger, e.g. for motor vehicle radiator |
FR2735853A1 (en) * | 1995-06-22 | 1996-12-27 | Valeo Thermique Moteur Sa | FLAT TUBE FOR HEAT EXCHANGER |
WO1997001071A1 (en) * | 1995-06-22 | 1997-01-09 | Valeo Thermique Moteur | Flat tube for a heat exchanger |
WO1997002918A1 (en) * | 1995-07-13 | 1997-01-30 | T & N Technology Limited | Forming heat exchangers |
DE19548495C2 (en) * | 1995-12-22 | 2000-04-20 | Valeo Klimatech Gmbh & Co Kg | Heat exchanger block for heat exchangers for motor vehicles and method for the production thereof |
DE19548495A1 (en) * | 1995-12-22 | 1997-06-26 | Valeo Klimatech Gmbh & Co Kg | Heat exchanger block and method of its manufacture |
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Also Published As
Publication number | Publication date |
---|---|
DE3862350D1 (en) | 1991-05-16 |
EP0302232B1 (en) | 1991-04-10 |
DE3725602A1 (en) | 1989-02-09 |
ES2021414B3 (en) | 1991-11-01 |
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