EP0282126B1 - Verfahren zur Herstellung metallischer zylinderförmiger Gebäude und Gerät zur Anwendung des Verfahrens - Google Patents

Verfahren zur Herstellung metallischer zylinderförmiger Gebäude und Gerät zur Anwendung des Verfahrens Download PDF

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Publication number
EP0282126B1
EP0282126B1 EP88200378A EP88200378A EP0282126B1 EP 0282126 B1 EP0282126 B1 EP 0282126B1 EP 88200378 A EP88200378 A EP 88200378A EP 88200378 A EP88200378 A EP 88200378A EP 0282126 B1 EP0282126 B1 EP 0282126B1
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EP
European Patent Office
Prior art keywords
building construction
metal band
guiding
guidings
construction section
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Expired - Lifetime
Application number
EP88200378A
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English (en)
French (fr)
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EP0282126A3 (en
EP0282126A2 (de
Inventor
Arie Oostwouder
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OOSTWOUDER SILO-SERVICE
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OOSTWOUDER SILO-SERVICE
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Priority to AT88200378T priority Critical patent/ATE76151T1/de
Publication of EP0282126A2 publication Critical patent/EP0282126A2/de
Publication of EP0282126A3 publication Critical patent/EP0282126A3/en
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Publication of EP0282126B1 publication Critical patent/EP0282126B1/de
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
    • E04H7/02—Containers for fluids or gases; Supports therefor
    • E04H7/04—Containers for fluids or gases; Supports therefor mainly of metal
    • E04H7/06—Containers for fluids or gases; Supports therefor mainly of metal with vertical axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/12—Making tubes or metal hoses with helically arranged seams
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
    • E04H7/22—Containers for fluent solids, e.g. silos, bunkers; Supports therefor
    • E04H7/24—Constructions, with or without perforated walls, depending on the use of specified materials
    • E04H7/30—Constructions, with or without perforated walls, depending on the use of specified materials mainly of metal

Definitions

  • the invention relates to a method for constructing a cylindric metal building construction by positioning successive rings one on top of the other and interconnecting said rings, said method comprising the steps of:
  • This known method has a number of disadvantages.
  • the applied carrousel for winding the supplied metal band for obtaining a ring in principle can be used only for a limited number of diameters of cilindric building constructions to be constructed. If building constructions have to be constructed of which the diameter largely differs from the diameter of the carrousel a completely new carrousel has to be applied. Also the application of thicker materials offers problems in correctly shaping the material.
  • positioning the already constructed building construction section on top of the upper edge of an already constructed ring calls for a separate lifting device, whereas precise positioning the already constructed building construction section on top of the upper edge of the already constructed ring is very difficult. The reasons for this have to be sought in the low dimensional stability of the already constructed building construction section, the rather high mass thereof and the wind sensibility that can be very important at a building site.
  • the method according to the invention is characterized in that lifting the building construction already constructed is carried out by synchronously moving the guidings upwards, said guidings comprising supports engaging the lower edge of this building construction section, whereas always that guiding that in the circumferential direction of the building construction section is positioned ahead of the supplied metal band is moved downwards so far shortly before the beginning of the metal band reaches said guiding, that the metal band is moved over said guiding and that the lower edge of the metal band is supported by said guiding.
  • the building construction is lowered by synchronously lowering all guidings and is positioned onto support blocks whereafter the guidings are removed from under the lower edge of the lowermosts ring and wherein the building construction is slightly lifted by means of auxiliary means for removing the support blocks and wherein finally the building construction is lowered onto the ground.
  • the invention further relates to an apparatus as set out in the preamble of claim 3.
  • This apparatus is characterized as set out in the characterizing section of claim 3.
  • the apparatus according to the invention is very versatile, for the location of the liftings units always can be chosen corresponding with the diameter of the building construction to be constructed. Therefore the same apparatus can be used for constructing building constructions having every desired diameter. Only the number of applied lifting units should vary, wherein by building constructions having a very large diameter a larger number of lifting units should be applied.
  • the apparatus comprises at least a drive unit for circumferentially moving the already constructed building construction section wherein said drive unit, as seen in the direction of motion, is positioned shortly ahead of the location where the upper edge of the metal band is connected to the lower edge of the already constructed building construction section.
  • said drive unit as seen in the direction of motion, is positioned shortly ahead of the location where the upper edge of the metal band is connected to the lower edge of the already constructed building construction section.
  • the fig. 1 and 2 show an apparatus that can be used for constructing a cylindric metal building construction by positioning successive rings one on top of the other and interconnecting said rings.
  • fig. 1 it can be seen clearly that already a number of rings 1, 2 and 3 are positioned one on top of the other.
  • Fig. 2 shows the construction of a new ring 4.
  • a roof construction has to be positioned on top of the cylindric building construction this roof construction is mounted in a way known perse after the production of a first ring.
  • the apparatus comprises a number of lifting units 5 - 12 that are positioned corresponding to the diameter of the building construction to be constructed, or in the present case the diameter of the ring 4 to be constructed.
  • the number of lifting units amounts eight (see fig. 2), this number of lifting units can be varied dependent on the diameter of the building construction to be constructed.
  • the lifting units 5 - 12 are attached to a foundation constructed earlier, for example of concrete. It is possible too that, if the building construction to be constructed is a tank with a welded bottom, this bottom is firstly constructed whereafter the lifting units are positioned on top thereof. Especially when dealing with heavy and very high constructions it is necessary to support the lifting units for obtaining enough stability, but this is not shown in the fig. 1 and 2. Moreover it is important that the lifting units are leveled.
  • the lifting units 5 - 12 each comprise a guiding 13 that is connected to a carriage 16 that can be moved upwards and downwards along a guide track 14.
  • This upward and downward motion can be obtained by means of a motor 15 driving a screwed spindle or the like.
  • the upward and downward motion of the guidings 13 too can be obtained by any appropiate means, such as mechanical, electrical or hydraulic or pneumatic solutions.
  • the lifting units are activated such, that they all can move upwards and downwards synchronously, and that each lifting unit can be moved downwards independently and advantageously with an increased speed.
  • a metal band 17 is wound of a coil 18 and is supplied in a vertical position.
  • the metal band 17 firstly is shaped into the desired shape by means of a shaping device for shaping the ring four to be produced.
  • the shaping device in the present case comprises a stretching unit 19 for stretching the metal band wound of the coil 18 as well as a rolling machine 20 for rolling the metal band to the desired diameter. It is mentioned that by the application of a thicker material it is possible that this does not come from a coil 18 but that it exists of separate metal plates that are interconnected before reaching the rolling machine 20.
  • each guiding comprises a number of lower rolls combined with vertical guiding means.
  • the metal band 17 is led around the guidings 13 of the liftings units 5 - 12 like this the metal band 17 is, by means of a cutting device 22, cut off to a length that corresponds with the circumference of the ring 4 to be shaped.
  • This cutting device 22 can comprise a cutting torch, a plasma cutting device, a slitting disc, a pair of shears or the like. Finally the beginning and the end of the cut off metal band section are interconnected for producing a complete ring 4.
  • the guidings 13 of the lifting units 5 - 12 are synchronously moved upwards for which reason the motors 15 are activated.
  • the distance over which the guidings 13 are moved upwards equals the width of the supplied metal band 17. This stroke of the guidings 13 can be preset.
  • the metal band 17 is supplied again. If the forward end of this metal band 17 has reached the vicinity of the lifting unit 12 the guiding 13 of this lifting unit 12 is moved downwards, for example with an increased speed, such that the metal band 17 can pass above said guiding. As a result the upper edge of this metal band 17 contacts the lower edge of the already constructed building construction section, as appears clearly from fig. 1, in which the upper edge of the metal band 17 contacts the lower edge of ring 3. Next the mentioned upper edge can be attached to the mentioned lower edge, whereafter the already constructed building construction section is rotated synchronously with the supplied metal band 17.
  • a further drive unit 23 is applied for moving the metal band 17 and the already constructed building construction section.
  • This drive unit 23 is, as seen in the direction of motion, positioned shortly ahead of the location where the upper edge of the metal band 17 is attached to the lower edge of the already constructed building construction section.
  • the drive unit 23 comprises two pairs of drive rolls 24, 25 positioned one on top of the other.
  • the drive rolls 24 of the upper pair of drive rolls engage both sides of the lower edge of the already constructed building construction section, whereas the drive rolls 25 of the lower pair of drive rolls engage both sides of the upper edge of the metal band 17.
  • the drive rolls 24, 25 are inclined such that the rotation axes of the drive rolls positioned at one side of the building construction wall diverge into the direction of motion of the building construction. Consequently the driving force comprises a component forcing the metal band 17 and the already constructed building construction section towards each other.
  • each pair of drive rolls 24, 25 at least one roll is settable spring-loaded, so that an automatic setting is possible in reaction to several material gauges.
  • a variable circumferential velocity of the building construction is obliged.
  • the driving units 21 and 23 as well as the rolling device applied in this embodiment therefore have to be tuned with respect to their drive velocities.
  • an automatic welding device 26 is illustrated schematically, said welding device interconnecting the upper edge of the supplied metal band and the lower edge of the already constructed building construction section.
  • every other connecting method can be applied, for example the application of bolts or rivets.
  • welding constitutes a very simple but however safe connecting method.
  • guiding rolls 27 are shown for guiding and leading the metal band 17 as well as the already constructed building construction section at the welding device 26. These guiding rolls too can be settable for an adjustment to several material gauges.
  • the welding device comprises a device for single sided welding, in which at the side of the building construction wall facing away from the welding device a cooling unit is applied for cooling this side.
  • This cooling unit can be pushed resiliently against the welding seam for obtaining a smooth wall. Further than a change of the structure of the material and a possible reduction of the resistence against corrosion can be avoided as much as possible. Too the mechanical characteristics of the material, such as the tensile strength and the tensile limit are maintained better.
  • cooling unit By a number of materials to be used such a cooling unit is desirable if a double sided welding is applied. These cooling units are not shown in fig. 1 or 2.
  • an apparatus (not shown) is positioned for treating the edges to be welded, whereas behind the welding device 26 an apparatus for treating the welding seams can be applied.
  • the rolling machine 20 is positioned outside of the circumference of a constructed ring 4.
  • the separate rolling rolls of this rolling machine can be interconnected at their upper and lower sides in a way not shown in detail.
  • this rolling machine 20 too can roll very thick metal band 17 without moving apart the separate rolling rolls of this rolling machine 20.
  • this building construction After obtaining a building construction section with the desired height, thus a building construction section having enough rings positioned one on top of the other, this building construction has to be placed onto the ground. This can be achieved as represented schematically in the fig. 3 - 6.
  • Fig. 3 shows that it is not directly possible to place the lower ring 4 onto the ground by means of the guidings 13. Therefore, after the entire complete building construction is sligthly lifted, between the guidings 13 support blocks 28 are positioned (fig. 4), said support blocks 28 having such a height that the guidings 13, after lowering the complete building construction onto the support blocks 28, disengage the lower edge of the lower ring 4 if this lower egde rests on the support blocks 28. Next the guidings 13 are disassembled from the lifting units 5 - 12 and are removed from underneath the lower edge of the lower ring 4.
  • Fig. 5 shows the next phase, in which the guidings 13 are removed by auxiliary means 29, for example an angle plate with a locking lip.
  • auxiliary means 29 engage the lower edge of the ring 4 and lift the entire building construction by a synchronous activation of all lifting units 5 - 12.
  • the support blocks 28 are removed, whereafter the auxiliary means 29 are synchronously lowered until one or a number of said auxiliarly means nearly contacts the highest point of the ground, that mostly comprises concrete.
  • a number of filling plates are positioned underneath the building construction for filling up the space between the ground and the lower side of the constructed construction, and for leveling and unevennesses of the ground.
  • the auxiliary means 29 now can be lowered synchronously until the entire construction rests on the filling plates (fig. 6), whereafter the auxiliary means 29 and the lifting units 5 -12 can be disassembled. Next the complete construction can be anchored in the usual way and be sealed.
  • auxiliary means to the inner side and to the lower side of the ring 4 so that by means of specially designed auxiliary means the complete construction can be positioned directly onto the steel bottom.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Coating With Molten Metal (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Claims (8)

  1. Verfahren zum Herstellen einer zylindrischen metallischen Gebäudekonstruktion durch Aufeinandersetzen aufeinanderfolgender Ringe (1, 2, 3) jeweils auf den anderen und durch Verbinden der Ringe, wobei das Verfahren die folgenden Schritte aufweist:
    - das Material zum Herstellen der Ringe, wie Metallband (17) oder zu einem Metallband zusammenzubauende Metallplatten, werden in vertikaler Position zugeführt und das Material wird mit einer Formungsvorrichtung (19, 20) in die gewünschte Gestalt geformt,
    - das zugeführte Material wird zu einem Ring mittels angepaßter Führungen (13) geformt,
    - das Metallband oder die zu einem Metallband zusammengebauten Metallplatten werden auf eine Länge geschnitten, die dem Umfang des entsprechenden, zu formenden Ringes entspricht,
    - der obere Stirnrand des Metallbandes wird mit dem unteren Stirnrand eines bereits hergestellten Gebäudekonstruktionsabschnittes verbunden und der Anfang und das Ende des zugeschnittenen Metallbandabschnittes werden miteinander verbunden,
    - der gesamte in dieser Weise hergestellte Gebäudekonstruktionsabschnitt wird angehoben und zusätzliche Ringe werden daruntergesetzt, bis die Gebäudekonstruktion die gewünschte Höhe erreicht hat, und
    - die Gebäudekonstruktion wird zuletzt auf den Boden gesetzt,
    dadurch gekennzeichnet, daß das Anheben der bereits hergestellten Gebäudekonstruktion durch synchrones Bewegen der Führungen (13) nach oben erfolgt, wobei die Führungen Stützen aufweisen, die an dem unteren Stirnrand dieses Gebäudekonstruktionsabschnittes angreifen, und daß stets diejenige Führung, die in Umfangsrichtung des Gebäudekonstruktionsabschnittes vor dem zugeführten Metallband angeordnet ist, kurz bevor der Anfang des Metallbandes diese Führung erreicht, nach unten bewegt wird, so daß das Metallband über die Führung bewegt wird und der untere Stirnrand des Metallbandes von der Führung abgestützt wird.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die Gebäudekonstruktion nach Fertigstellung des letzten, untersten Ringes (4) und dessen Verbinden mit dem bereits hergestellten Gebäudekonstruktionsabschnitt durch synchrones Absenken der Führungen (13) abgesenkt und auf Stützblöcke (28) gesetzt wird, wonach die Führungen von dem unteren Stirnrand des untersten Ringes entfernt werden, und daß die Gebäudekonstruktion mittels einer Hilfseinrichtung (29) zum Entfernen der Stützblöcke (28) leicht angehoben wird und schließlich die Gebäudekonstruktion auf den Boden abgesenkt wird.
  3. Vorrichtung zum Durchführen des Verfahrens nach Anspruch 1 oder 2, mit
    - einer Formungsvorrichtung (19, 20) zum Formen des zur Herstellung der Ringe zugeführten Materials, wie Metallband oder Metallplatten in die gewünschte Gestalt;
    - Führungen (13) zum Formen des zugeführten Materials zu einem Ring;
    - einer Einrichtung (22) zum Verbinden des oberen Stirnrandes des Metallbandes mit dem unteren Stirnrand eines bereits hergestellten Gebäudekonstruktinsabschnittes und zum Verbinden des Anfangs und des Endes des zugeschnittenen Metallbandabschnittes, und
    - einer Einrichtung (5-12) zum Anheben des in dieser Weise hergestellten Gebäudekonstruktionsabschnittes, damit zusätzliche Ringe daruntergeführt werden können, bis die Gebäudekonstruktion die gewünschte Höhe erreicht hat,
    dadurch gekennzeichnet, daß die Einrichtung zum Anheben der bereits hergestellten Gebäudekonstruktion Hubeinheiten (5-12) zum Bewegen der Führungen (13) nach oben und unten aufweist, wobei die Führungen an dem unteren Stirnrand dieses Gebäudekonstruktionsabschnittes angreifende Stützen aufweisen, wobei stets diejenige Führung, die in Umfangsrichtung des Gebäudekonstruktionsabschnittes vor dem zugeführten Metallband angeordnet ist, kurz bevor der Anfang des Metallbandes diese Führung erreicht, nach unten bewegt wird, so daß das Metallband über die Führung bewegt wird und der untere Stirnrand des Metallbandes von der Führung abgestützt wird.
  4. Vorrichtung nach Anspruch 3, dadurch gekennzeichnet, daß jede Führung an einen Schlitten (16) angeschlossen ist, der entlang einer Führungsbahn (14) nach oben und nach unten bewegt werden kann.
  5. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, daß jede Führung eine Stützrolle (13) aufweist, die von ihrem Schlitten gelöst werden und durch eine Hilfseinrichtung ersetzt werden kann, die als Winkelplatte (29) ausgebildet ist, die an dem unteren Stirnrand der Gebäudekonstruktion angreift.
  6. Vorrichtung nach einem der Ansprüche 3-5 mit einer Rollmaschine als Formungsvorrichtung, dadurch gekennzeichnet, daß die Rollmaschine (20) außerhalb der von den Führungen gebildeten Umfangsbahn des gerollten Metallbandes angeordnet ist.
  7. Vorrichtung nach einem der Ansprüche 3-6, dadurch gekennzeichnet, daß sie wenigstens eine Antriebseinheit (23) zum Bewegen des bereits hergestellten Gebäudekonstruktionsabschnittes in Umfangsrichtung aufweist, wobei die Antriebseinheit, gesehen in Bewegungsrichtung, kurz hinter der Stelle angeordnet ist, an der der obere Stirnrand des Metallbandes mit dem unteren Stirnrand des bereits hergestellten Gebäudekonstruktionsabschnittes verbunden wird.
  8. Vorrichtung nach einem der Ansprüche 3-7 mit einer Schweißvorrichtung (26) zum gegenseitigen Verbinden des Metallbandes und des bereits hergestellten Gebäudekonstruktionsabschnittes, dadurch gekennzeichnet, daß nahe der Schweißvorrichtung wenigstens ein Paar Führungsrollen (27) zum Führen des Metallbandes und des Gebäudekonstruktionsabschnittes vorgesehen ist.
EP88200378A 1987-03-09 1988-02-29 Verfahren zur Herstellung metallischer zylinderförmiger Gebäude und Gerät zur Anwendung des Verfahrens Expired - Lifetime EP0282126B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT88200378T ATE76151T1 (de) 1987-03-09 1988-02-29 Verfahren zur herstellung metallischer zylinderfoermiger gebaeude und geraet zur anwendung des verfahrens.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL8700554 1987-03-09
NL8700554A NL8700554A (nl) 1987-03-09 1987-03-09 Werkwijze voor het vervaardigen van een cilindrische metalen bouwconstructie alsmede inrichting voor het uitvoeren van deze werkwijze.

Publications (3)

Publication Number Publication Date
EP0282126A2 EP0282126A2 (de) 1988-09-14
EP0282126A3 EP0282126A3 (en) 1989-03-01
EP0282126B1 true EP0282126B1 (de) 1992-05-13

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EP88200378A Expired - Lifetime EP0282126B1 (de) 1987-03-09 1988-02-29 Verfahren zur Herstellung metallischer zylinderförmiger Gebäude und Gerät zur Anwendung des Verfahrens

Country Status (6)

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EP (1) EP0282126B1 (de)
AT (1) ATE76151T1 (de)
DE (1) DE3870938D1 (de)
DK (1) DK168051B1 (de)
ES (1) ES2031994T3 (de)
NL (1) NL8700554A (de)

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Also Published As

Publication number Publication date
DK122588D0 (da) 1988-03-08
DK122588A (da) 1988-09-10
NL8700554A (nl) 1988-10-03
ES2031994T3 (es) 1993-01-01
DK168051B1 (da) 1994-01-24
DE3870938D1 (de) 1992-06-17
ATE76151T1 (de) 1992-05-15
EP0282126A3 (en) 1989-03-01
EP0282126A2 (de) 1988-09-14

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