EP1464418A1 - Verfahren zum Herstellen eines zylindrischen Metallbehälters und Einrichtung zur Ausführung dieses Verfahrens - Google Patents

Verfahren zum Herstellen eines zylindrischen Metallbehälters und Einrichtung zur Ausführung dieses Verfahrens Download PDF

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Publication number
EP1464418A1
EP1464418A1 EP03100885A EP03100885A EP1464418A1 EP 1464418 A1 EP1464418 A1 EP 1464418A1 EP 03100885 A EP03100885 A EP 03100885A EP 03100885 A EP03100885 A EP 03100885A EP 1464418 A1 EP1464418 A1 EP 1464418A1
Authority
EP
European Patent Office
Prior art keywords
lifting
unwinding
produced
roller
tables
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03100885A
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English (en)
French (fr)
Inventor
Xavier Jacquet
André Gardette
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CONSTRUCTIONS SOUDEES DU COTEAU CSC
Original Assignee
CONSTRUCTIONS SOUDEES DU COTEAU CSC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CONSTRUCTIONS SOUDEES DU COTEAU CSC filed Critical CONSTRUCTIONS SOUDEES DU COTEAU CSC
Priority to EP03100885A priority Critical patent/EP1464418A1/de
Publication of EP1464418A1 publication Critical patent/EP1464418A1/de
Withdrawn legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
    • E04H7/02—Containers for fluids or gases; Supports therefor
    • E04H7/04—Containers for fluids or gases; Supports therefor mainly of metal
    • E04H7/06—Containers for fluids or gases; Supports therefor mainly of metal with vertical axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/12—Making tubes or metal hoses with helically arranged seams
    • B21C37/122—Making tubes or metal hoses with helically arranged seams with welded or soldered seams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00—Making hollow objects
    • B21D51/16—Making hollow objects characterised by the use of the objects
    • B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like

Definitions

  • the invention relates to the production of cylindrical metal casing of large dimensions. It relates more specifically to the manufacture of tanks of such dimensions, used in the food, agrochemical, chemical, petrochemical as well as in the environmental field (effluent treatment).
  • the object of the present invention is to propose a solution to this problem, so that it becomes possible to make tanks, and generally metal enclosures cylindrical cylinders of very high capacity, for example having a height greater than fifteen meters, and a diameter greater than twenty meters.
  • the invention basically consists of no longer using a merry-go-round rotary, as in the case of the document of the aforementioned prior art, but to use a plurality of unwinding tables and lifting masts, allowing the forces to be distributed, and hence, to handle elements of significantly greater mass.
  • the lifting mats are assembled at the tables of unfolding. These two organs are therefore in equal number.
  • the circumferential rings of lifting are not secured to each of the ferrules, but at periodic intervals, function in particular the possible lifting height conferred on said lifting masts.
  • the mobile structure is movable between an operational position, in which it receives the metal strip and a retracted position under the action of a jack electric or pneumatic or any other equivalent device.
  • the roller with a horizontal axis of rotation receiving the lower edge of the ferrule in progress is made of a material with structural hardening.
  • the unwinding tables each extend by a lifting mast.
  • the assembly consisting of an unwinding table and a lifting mast is in one piece.
  • FIG. 1 is a schematic plan view of the bottom of the tank to be produced in accordance with the invention.
  • FIG. 2 is a schematic representation in cross section of FIG. 1.
  • Figure 3 is a schematic plan view of the installation according to the invention.
  • Figure 4 is a schematic representation of an unwinding table provided with its lifting mast.
  • Figure 5 is a schematic detail view of the actual unwinding table.
  • Figure 6 is a schematic representation of the welding machine according to the invention.
  • Figure 7 is a schematic representation of the machine for unwinding the metal strip, according to the invention.
  • Figure 8 illustrates in schematic perspective the unwinding operation according to the invention.
  • FIG. 1 is a schematic plan view of the bottom of the tank to be produced in accordance with the invention.
  • FIG. 2 is a schematic representation in cross section of FIG. 1.
  • Figure 3 is a schematic plan view of the installation according to the invention.
  • Figure 4 is a schematic representation of an unwinding table provided with its lifting mast.
  • Figure 5 is a schematic detail view
  • FIG. 9 illustrates the operation of placing the dome of the tank on the first ferrule produced, in accordance with the invention.
  • FIG. 10 illustrates the unwinding of the second ferrule, in accordance with the invention.
  • FIG. 11 illustrates the unwinding of the fourth ferrule, in accordance with the invention.
  • FIG. 12 illustrates in summary the different steps for producing a tank made up of ten ferrules.
  • the first step in the process for producing the tank according to the invention consists in realize the bottom (1) thereof.
  • a concrete slab (2) is produced, within which are positioned a number of rods (4) in the shape of a carp tail, intended to be embedded in concrete, the upper end of which is welded to a metal structure serving as an anchor to the metal plates constituting the bottom itself. It is advantageously inclined, in order to allow the emptying operations of the final tank.
  • the bottom (1) is inclined by one of its peripheral edges, in the direction of the diametrically opposite edge.
  • the highest or lowest point of which is located in its center.
  • reservations (3) are provided on the periphery of this circular bottom (1) in concrete, evenly distributed. These reservations (3) are intended to serve as a point anchoring and fixing to as many unwinding tables and lifting masts, as well as that will appear clearly in the description which follows.
  • FIG. 3 shows a general view of the installation for producing the tank, according to the invention.
  • the unwinding tables associated with their lifting mast (8) have been positioned at the aforementioned reservations (3).
  • the device for unwinding (6) the metal strips has also been symbolized, in the vicinity of the lowest unwinding table in said figure.
  • the welding machine (7) the ferrules between them has also been shown. This one is mounted in a fixed position, so that to ensure the welding of two adjacent ferrules between them, it is important that said ferrules are driven in a circular translational movement at said welding machine.
  • the unwinding tables (8) according to the invention will thus be described, in relation to the Figures 4 and 5. As already indicated, these tables are fixed to the periphery of the bottom of the tank on a concrete slab within reservations (3) provided for this purpose.
  • the base (9) receives a structure (11) movable in horizontal translation, between a position operational, in which the table receives a ferrule in progress or already completed, and then protruding towards the center of the tank, and a retracted position in which said movable structure is somehow retracted into a housing provided for this purpose within the table, thus eliminating the aforementioned projection.
  • Said movable structure comprises a first roller (15), acting as a drive roller, and whose axis of revolution (21) is vertical.
  • This roller (15) is motorized, by means of a motor assembly secured to said structure mobile, and comprising an electric motor (16), the motor axis of which cooperates with a return angle (17), actuating a vertical axis (18).
  • the upper end of this vertical axis is provided with a toothed pinion, cooperating with a chain (19), cooperating in turn with a toothed pinion positioned in the vicinity of the upper end of the axis (21) of said roller motor (15).
  • the mobile structure comprises a second roller (22), called a pressure roller, with an axis of revolution (23) parallel to that of the first drive roller (15).
  • This pressure roller (22) is freely mounted in rotation on a base (24), itself movable in horizontal translation under the action of a means of translation integral with the mobile structure, so as to allow to exert pressure by the generator of said roller, against the drive roller.
  • this means of translation consists of an electric or pneumatic cylinder, the cylinder of which (25) is integral with the movable structure, and the end of the piston (26) of which is secured to said base (24).
  • the mobile structure finally comprises a roller (27) with horizontal axis of rotation, positioned between the two motor rollers (15) and presser (22), and substantially flush with the lower edge of the generators of said rollers.
  • This roller (27), mounted for rotation, is intended to receive the lower edge of the ferrule (5) in progress.
  • This planar element (27) is typically made of a material with structural hardening, in order to avoid the punching likely to be generated by the metal strip in contact with it.
  • the jack (13, 14) ensuring the displacement in horizontal translation of the mobile structure (11) is mounted and chosen so that at maximum extension, the generator of the roller motor (15) corresponds substantially to the desired diameter (28) of the shell to be produced, and therefore as a corollary of the final tank.
  • this unwinding table (8) is extended at its upper part by a mat lifting, secured to the base (9) of said table.
  • this mat rises one height close to 4.25 meters. It is fitted with a gripping hook or shoe (52), capable of being moved in height by means of an electric or pneumatic jack, or even by a other device performing the same function (not shown).
  • FIG. 6 Schematically illustrated in Figure 6 the welding machine (7) implemented within installation of the invention.
  • This is mounted fixed for the duration of the operations of mounting the tank. It basically includes a base (30), the level of which is adjusted by means of jacks (37, 38), bearing respectively on the bottom (1) and on the raft (2). From this base (30) extend two vertical columns (31, 32), on which are mounted the actual welding heads (33, 34) of an appropriate type depending on the nature of the metal welding. These welding heads are adjustable in height and in relation to each other the other by means of suitable translating members (35, 36, 39).
  • the unwinding machine (6) of the invention also includes a base or frame (46), leveled according to the level of the tables unwinding by means of a plurality of jacks (45). It also includes a tray freely rotating (41), intended to receive a coil (40) of strip metal (or “Coil”). In this case, this metal is made of stainless steel. It could also be made of aluminum.
  • the metal strip (5) from the coil (40) is then taken up by a pair of motor-presser rollers (42, 43), in addition to another roller (not shown) motorized by an electric motor (44), in order to ensure the unwinding of said strip from of the coil at a chosen and determined speed.
  • FIG. 8 thus illustrates the beginning of the unwinding of the metal strip (5) within installation.
  • this tank is provided with a dome (50). We proceed to the assembly of it, sector by sector relative to a central chimney (51), ensuring the lifting and handling of said sectors by means of a crane (not shown).
  • the dome When the dome is made, it is suspended by the lifting masts (8), whose hooks or lifting shoes (52) are hooked by means of a link or equivalent (54) to points of lifting (53) provided for this purpose.
  • the dome is thus raised from a height slightly greater than the width of the metal strip (5).
  • This can then be carried out from the unwind (6) at the unwinding tables, where it is taken up, the pressure roller (22) each of said tables tightening the strip against the drive roller (22).
  • the speed of rotation of the motor rollers is synchronized with the speed of unwinding of the strip (5) by the unrolling machine (6) (figure 9 - left part).
  • the lifting points are then put back in place at the dome, and the assembly then monobloc dome + ferrule is mounted at a sufficient height to allow the unwinding a second metal strip, to form the second ferrule (61) ( Figure 10 - part left), like the first ferrule (60).
  • the dome + first ferrule assembly (60) is lowered, so to land the lower edge of said assembly on the upper edge of said second ferrule (62). We remove the lifting points of said first set, and we proceed, as for the first assembly to weld it with the second ferrule by rotation at the welding machine.
  • the periphery of the second ferrule substantially at mid-height thereof a circumferential ring or belt (55).
  • This ring firstly has the function of reinforcing the ferrule in question. he is also intended to provide stability against buckling of the final tank. It also guarantees the roundness of the latter during its various construction phases. Finally, it is also intended to serve as a gripping member during successive lifting phases. It thus allows to distribute the load forces, and moreover to avoid the phenomena of punching during the lifting.
  • This ring typically consists of a metal angle, open in the direction of the bottom.
  • the means for lifting the masts are then repositioned on this ring (55), and the lifting of the dome + ferrule (60) + ferrule (61) assembly, and the operations are thus repeated operations of unwinding the metal strip and welding, with the installation of a circumferential ring or belt every two ferrules (see figure 11).
  • bodies ensuring the dual function of lifting and rotation ferrules reduces the power of the tools usually used for the realization such speakers. At the same time, they make it possible to get rid of cranes and other scaffolding, usually used for the construction of such enclosures. They also make it possible to avoid the work of staff at height, a source of time loss off accidents.
  • the invention makes it possible to optimize the quality of finish of the welds, and the maintenance of the appearance of the surfaces of the metal strips used, thereby promoting compliance of the final tank with the sanitary and food requirements, when these are required.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
EP03100885A 2003-04-03 2003-04-03 Verfahren zum Herstellen eines zylindrischen Metallbehälters und Einrichtung zur Ausführung dieses Verfahrens Withdrawn EP1464418A1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP03100885A EP1464418A1 (de) 2003-04-03 2003-04-03 Verfahren zum Herstellen eines zylindrischen Metallbehälters und Einrichtung zur Ausführung dieses Verfahrens

Applications Claiming Priority (1)

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EP03100885A EP1464418A1 (de) 2003-04-03 2003-04-03 Verfahren zum Herstellen eines zylindrischen Metallbehälters und Einrichtung zur Ausführung dieses Verfahrens

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FR2919315A1 (fr) * 2007-07-23 2009-01-30 Vergnet Hydro Soc Par Actions Dispositif de stockage integrant un reservoir monte sur remblai
WO2011009185A1 (en) * 2009-07-24 2011-01-27 Dedini S/A. Indústrias De Base Jack for the construction of vertical cylindrical tanks
WO2012004441A2 (es) * 2010-07-07 2012-01-12 Cantoni Gruas Y Montajes S.R.L. Dispositivo seguro para el montaje y moldeado in-situ de grandes piezas de construcción y accesorio de ingreso y egreso a una pieza de construcción que se monta con dicho dispositivo seguro
WO2012004440A1 (es) * 2010-07-07 2012-01-12 Cantoni Gruas Y Montajes S.R.L. Método de construcción de tanques y dispositivo para llevar a cabo la etapa de espaciamiento de virolas de dicho método
US8306021B2 (en) 2008-04-02 2012-11-06 Twilio, Inc. System and method for processing telephony sessions
US8315369B2 (en) 2009-03-02 2012-11-20 Twilio, Inc. Method and system for a multitenancy telephone network
US8416923B2 (en) 2010-06-23 2013-04-09 Twilio, Inc. Method for providing clean endpoint addresses
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WO2013150168A1 (es) * 2012-04-04 2013-10-10 Cantoni Gruas Y Montajes S.R.L. Proceso de montaje de tanques y dispositivos para realizarlo
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WO2009034260A2 (fr) * 2007-07-23 2009-03-19 Vergnet Hydro Dispositif de stockage intégrant un réservoir monté sur remblai
WO2009034260A3 (fr) * 2007-07-23 2009-05-07 Vergnet Hydro Dispositif de stockage intégrant un réservoir monté sur remblai
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