EP0268627A1 - Procede et dispositif de granulation d'un materiau fondu. - Google Patents
Procede et dispositif de granulation d'un materiau fondu.Info
- Publication number
- EP0268627A1 EP0268627A1 EP87903345A EP87903345A EP0268627A1 EP 0268627 A1 EP0268627 A1 EP 0268627A1 EP 87903345 A EP87903345 A EP 87903345A EP 87903345 A EP87903345 A EP 87903345A EP 0268627 A1 EP0268627 A1 EP 0268627A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- container
- orifice
- molten material
- caracté
- ized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012768 molten material Substances 0.000 title claims abstract description 15
- 238000005469 granulation Methods 0.000 title claims description 14
- 230000003179 granulation Effects 0.000 title claims description 14
- 238000000034 method Methods 0.000 title claims description 8
- 239000008187 granular material Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract 2
- 229910052751 metal Inorganic materials 0.000 claims description 27
- 239000002184 metal Substances 0.000 claims description 27
- 150000002739 metals Chemical class 0.000 claims description 12
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 8
- 229910052791 calcium Inorganic materials 0.000 claims description 8
- 239000011575 calcium Substances 0.000 claims description 8
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 7
- 229910052749 magnesium Inorganic materials 0.000 claims description 7
- 239000011777 magnesium Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- -1 calcium or magnesium Chemical class 0.000 claims 1
- 230000005484 gravity Effects 0.000 claims 1
- 238000005507 spraying Methods 0.000 abstract description 13
- 239000002245 particle Substances 0.000 description 8
- 239000011324 bead Substances 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 229910001338 liquidmetal Inorganic materials 0.000 description 6
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000011344 liquid material Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- VIKNJXKGJWUCNN-XGXHKTLJSA-N norethisterone Chemical compound O=C1CC[C@@H]2[C@H]3CC[C@](C)([C@](CC4)(O)C#C)[C@@H]4[C@@H]3CCC2=C1 VIKNJXKGJWUCNN-XGXHKTLJSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/10—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying using centrifugal force
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/0892—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid casting nozzle; controlling metal stream in or after the casting nozzle
Definitions
- the present invention relates to the field of granulation, that is to say that of the production of spheroidal particles or solid granules from a molten material, in particular from a bath of molten metal, the granules forming after solidification of said material.
- the invention relates more specifically to a method for granulating metals or metal alloys from a mass of these molten materials.
- the concept of metal will also designate alloys of two or more metals as well as any mineral or organic compound containing a metal.
- the invention may also apply to certain non-metallic materials, the granulation of which poses substantially the same problems as that of metals.
- the invention relates to a granulation process according to which the spraying of a molten material is ensured, followed by its solification in the form of granules.
- the present invention proposes to carry out spraying by means of devices mechanically delimiting the circulation of the molten material in helical blades towards the spraying orifice. Since such devices are in themselves known for spraying water under pressure (6 bars in general), it should be emphasized that their use has never been envisaged as a solution to the above problem, in a context involving the solidification of the droplets from a material which may contain impurities.
- the subject of the invention is a granulation device comprising means for supplying material into a container terminated by an orifice for spraying the material into droplets at the entrance to a cooling enclosure where the droplets are solidify in granules, characterized in that this container comprises, on at least part of its internal wall, helical elements in relief imposing a circulation of the molten material in helical blades.
- These helical elements can be constituted, in a preferred embodiment of the invention, by grooves formed in a cylindrical part occupying a tubular part of the container.
- grooves can be two, three or more in number, but preferably at most five. The number of three appears, in general, to be the most appropriate.
- the container can therefore be formed at this level by a cylindrical tube and the grooves can be cut in a removable part, of generally also cylindrical shape, which is housed, without play, in said container. It is however possible that the container has another shape and has, for example, a certain taper.
- the container can advantageously end in an inner cone, the angle of which varies in the range from 30 to 90 degrees, the lower part of this inner cone opening onto the orifice of the container through which the veil can flow.
- liquid material which one wishes to transform into solid granules or beads.
- the orifice constitutes the top of the cone.
- the diameter of the spray orifice can be between 1 and 5 milli ⁇ meters, over a length of 0.5 to 5 millimeters, and the pitch of the grooves can be between 10 and 50 millimeters.
- the number and the section of the grooves are preferably chosen so that the sum of their sections for the passage of molten material is at least equal to 2.5 times the section of the orifice. This ratio is advantageously between 2.5 and 10 and preferably between 3 and 5.
- the device of the invention advantageously comprises means for applying an adjustable pressure to the material supplying the container, this pressure being between 1 and 3 bars under the most suitable conditions.
- the adjustment of this pressure makes it possible to determine the speed of rotation of the material imposed by the helical circulation, and consequently the particle size of the beads obtained after solidification. It is thus possible to shift the granulometric spectrum for example between 200 to 1000 microns, 500 to 1800 microns, 1000 to 2500 microns for calcium or magnesium. However, very small particles (less than 50 microns) are never manufactured simultaneously, which would be very dangerous in the case of these reactive metals.
- the technique proposed by the invention makes it possible to dispense with any operation for washing calcium or magnesium with molten mineral salts.
- the high speed of rotation, the absence of a filter, the absence of dead spots in the circulation of the molten metal, means that the suspended oxides cannot settle.
- the suspension remains homogeneous up to the solidified granules.
- the material emerging from a cone ending in a single orifice forms a frustoconical blade which widens and breaks into droplets, which ensures a good filling rate of the cooling enclosure and which is favorable for solidification. fast and consistent.
- FIG. 1 is a sectional view of the spray device
- Figure 3 is a top view of Figure 2.
- the granulation device comprises a cooling enclosure 12 in which the liquid metal droplets formed at the outlet of a spraying device 13 solidify.
- the enclosure 12 is in the form of a vertical tower and the vortex spray device 13 is located at its top. It is filled with a neutral gas such as argon to allow the granulation of reactive metals such as calcium and magnesium.
- a neutral gas such as argon
- At its lower end is an airlock 11 through which the granules or beads obtained are discharged.
- the supply of molten metal to the spraying device 13 is provided by a pipe 14 from a metal melting furnace 17. This furnace contains the mass of molten metal 16 in a sealed cell 20. The removal of the metal is provided there by the pipe 14 plunging into this mass, through a filter 15.
- the sealed cell 20 is connected to this airlock 19 by which the solid metal supply takes place. It is also connected to a gas supply line 18.
- the gas admitted is a neutral gas, more particularly argon. It fills the cell 20 above the melt 16 and exerts on it a pressure which can be adjusted between 1 and 3 bars according to the particle size dimension desired for the product obtained.
- the device 13 which sprays the molten metal by a vortex effect, is shown in FIGS. 1 and 2.
- FIG. 2 there is a container 1, of generally cylindrical shape, that is to say of which the internal part is cylindrical at least in its upper part, in which the liquid metal is made to arrive according to arrow 2, by through a tube 3 welded to the container
- This tube extends vertically the pipe 14 of FIG. 1.
- This part is removably mounted in the container 1. It has an axial finger 21 which allows it to be easily removed.
- the lower part of the container 1 ends in a cone 8 the top of which, located downwards, opens onto the calibrated orifice 9 which is provided in the lower part of the container 1.
- the angle at the top of this cone is generally ment between 30 and 90 degrees and preferably of the order of 45 degrees.
- the rotational movement accelerates and the liquid material forms a frustoconical blade before escaping through the orifice 9, in a veil 10 which is most generally hollow. It is a frustoconical veil where the liquid flow breaks up into droplets and which flares out in the cooling enclosure. This is due to a convergent-divergent effect at the level of the orifice 9, by the fact that the liquid is plated by centrifugal force on the cone 8, in a hollow frustoconical blade inside which a depression is created .
- the raised helical elements provided inside the container in order to set the liquid material in rotary motion and give rise to the vortex effect can take forms other than grooves formed inside. container or in a room added inside it, as previously indicated. Also constitutes a possible solution the fact of providing inside this container no longer hollow profiles like grooves, but profiles forming projections towards the interior of the container and also of helical shape, which also results in rotate the liquid metal treated by the vortex effect. However, it appeared that this solution, although also leading to the formation of granules, is less satisfactory.
Landscapes
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Glanulating (AREA)
- Processing Of Solid Wastes (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Saccharide Compounds (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87903345T ATE61748T1 (de) | 1986-06-13 | 1987-05-27 | Verfahren und vorrichtung zum granulieren von geschmolzenem material. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8608543 | 1986-06-13 | ||
FR8608543A FR2600000B1 (fr) | 1986-06-13 | 1986-06-13 | Procede et dispositif de granulation d'un metal fondu |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0268627A1 true EP0268627A1 (fr) | 1988-06-01 |
EP0268627B1 EP0268627B1 (fr) | 1991-03-20 |
Family
ID=9336285
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87903345A Expired - Lifetime EP0268627B1 (fr) | 1986-06-13 | 1987-05-27 | Procede et dispositif de granulation d'un materiau fondu |
Country Status (12)
Country | Link |
---|---|
US (1) | US4818279A (fr) |
EP (1) | EP0268627B1 (fr) |
JP (1) | JP2639669B2 (fr) |
KR (1) | KR960006048B1 (fr) |
AT (1) | ATE61748T1 (fr) |
AU (1) | AU606600B2 (fr) |
BR (1) | BR8707341A (fr) |
CA (1) | CA1325317C (fr) |
DE (1) | DE3768772D1 (fr) |
FR (1) | FR2600000B1 (fr) |
NO (1) | NO170062C (fr) |
WO (1) | WO1987007546A1 (fr) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5417985A (en) * | 1989-07-20 | 1995-05-23 | Farmalyoc | Solid and porous single dosage form comprising particles in the form of beads and its preparation |
FR2665374B1 (fr) * | 1990-08-03 | 1992-12-04 | Bioetica Sa | Microcapsules a paroi mixte d'atelocollagene et de polyholosides coagulee par un cation bivalent et procede de fabrication de ces microcapsules et des compositions cosmetiques ou pharmaceutiques ou alimentaires en contenant. |
CA2069687A1 (fr) * | 1991-06-28 | 1992-12-29 | Chandra Kumar Banerjee | Article de fumeur avec source electrochimique de chaleur |
NO177987C (no) * | 1993-05-14 | 1996-01-03 | Norsk Hydro As | Fremgangsmåte og apparat for fremstilling av metallgranuler |
US5560543A (en) * | 1994-09-19 | 1996-10-01 | Board Of Regents, The University Of Texas System | Heat-resistant broad-bandwidth liquid droplet generators |
US5718733A (en) * | 1994-12-12 | 1998-02-17 | Rohm And Haas Company | Method for accelerating solidification of low melting point products |
RU2115514C1 (ru) * | 1997-07-15 | 1998-07-20 | Московский энергетический институт (Технический университет) | Способ получения монодисперсных сферических гранул |
US7175684B1 (en) * | 1999-07-30 | 2007-02-13 | Honeywell International, Inc. | Prilling method |
FR2827793B1 (fr) * | 2001-07-26 | 2003-10-03 | Ind Des Poudres Spheriques | Dispositif de production de billes spheriques |
TW577780B (en) | 2001-07-26 | 2004-03-01 | Ind Des Poudres Spheriques | Device for producing spherical balls |
PL375532A1 (en) * | 2002-08-08 | 2005-11-28 | Smithkline Beecham Corporation | Benzimidazol-1-yl-thiophene compounds for the treatment of cancer |
JP3965696B2 (ja) * | 2004-02-05 | 2007-08-29 | 日立金属株式会社 | 粉末のプラズマ処理装置および粉末のプラズマ処理方法 |
US10240985B2 (en) | 2016-03-17 | 2019-03-26 | Kidde Technologies, Inc. | Overheat bleed air detector and method of manufacture |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR348930A (fr) * | 1904-12-14 | 1905-05-02 | Georges Cantais | Pulvérisateur |
US1395442A (en) * | 1918-12-18 | 1921-11-01 | Pyrene Mfg Co | Spray-nozzle |
FR1125042A (fr) * | 1955-04-21 | 1956-10-23 | Air Equipement | Perfectionnements aux injecteurs pour brûleurs à combustible liquide |
DE1268792B (de) * | 1964-06-19 | 1968-05-22 | Deutsche Edelstahlwerke Ag | Verfahren und Vorrichtung zur Herstellung von metallischem Pulver aus der fluessigenSchmelze |
JPS5263852A (en) * | 1975-11-21 | 1977-05-26 | Ube Industries | Method of making granular magnesium |
JPS52123384A (en) * | 1976-04-08 | 1977-10-17 | Nikku Ind Co | Dry pitch pelletization method |
FR2391799A1 (fr) * | 1977-05-27 | 1978-12-22 | Pechiney Aluminium | Procede de pulverisation electromagnetique de metaux liquides |
US4544404A (en) * | 1985-03-12 | 1985-10-01 | Crucible Materials Corporation | Method for atomizing titanium |
-
1986
- 1986-06-13 FR FR8608543A patent/FR2600000B1/fr not_active Expired
-
1987
- 1987-05-27 JP JP62503259A patent/JP2639669B2/ja not_active Expired - Lifetime
- 1987-05-27 AT AT87903345T patent/ATE61748T1/de not_active IP Right Cessation
- 1987-05-27 KR KR1019880700158A patent/KR960006048B1/ko not_active IP Right Cessation
- 1987-05-27 DE DE8787903345T patent/DE3768772D1/de not_active Expired - Fee Related
- 1987-05-27 EP EP87903345A patent/EP0268627B1/fr not_active Expired - Lifetime
- 1987-05-27 BR BR8707341A patent/BR8707341A/pt not_active IP Right Cessation
- 1987-05-27 US US07/163,119 patent/US4818279A/en not_active Expired - Fee Related
- 1987-05-27 AU AU74366/87A patent/AU606600B2/en not_active Ceased
- 1987-05-27 WO PCT/FR1987/000182 patent/WO1987007546A1/fr active IP Right Grant
- 1987-06-11 CA CA000539468A patent/CA1325317C/fr not_active Expired - Fee Related
-
1988
- 1988-02-10 NO NO880591A patent/NO170062C/no not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO8707546A1 * |
Also Published As
Publication number | Publication date |
---|---|
JPS63503468A (ja) | 1988-12-15 |
AU606600B2 (en) | 1991-02-14 |
NO880591D0 (no) | 1988-02-10 |
DE3768772D1 (de) | 1991-04-25 |
EP0268627B1 (fr) | 1991-03-20 |
WO1987007546A1 (fr) | 1987-12-17 |
KR880701150A (ko) | 1988-07-25 |
KR960006048B1 (ko) | 1996-05-08 |
CA1325317C (fr) | 1993-12-21 |
NO880591L (no) | 1988-02-10 |
NO170062B (no) | 1992-06-01 |
AU7436687A (en) | 1988-01-11 |
ATE61748T1 (de) | 1991-04-15 |
NO170062C (no) | 1992-09-09 |
FR2600000A1 (fr) | 1987-12-18 |
FR2600000B1 (fr) | 1989-04-14 |
JP2639669B2 (ja) | 1997-08-13 |
US4818279A (en) | 1989-04-04 |
BR8707341A (pt) | 1988-09-13 |
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