EP0223207A2 - Procédé et dispositif de réglage d'un turbocompresseur pour empêcher le pompage - Google Patents
Procédé et dispositif de réglage d'un turbocompresseur pour empêcher le pompage Download PDFInfo
- Publication number
- EP0223207A2 EP0223207A2 EP86115791A EP86115791A EP0223207A2 EP 0223207 A2 EP0223207 A2 EP 0223207A2 EP 86115791 A EP86115791 A EP 86115791A EP 86115791 A EP86115791 A EP 86115791A EP 0223207 A2 EP0223207 A2 EP 0223207A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- controller
- blow
- line
- signal
- correction signal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/02—Surge control
- F04D27/0207—Surge control by bleeding, bypassing or recycling fluids
Definitions
- the invention relates to a device for regulating a turbo compressor, of the type specified in the preamble of claim 1.
- a device of this type is known from US Pat. No. 4,142,838.
- a surge limit line can be defined in the characteristic map of the compressor, which separates the stable from the unstable range.
- a blow-off line is defined in the map, which runs at a safety distance from the surge limit line.
- the current operating point of the compressor in the map is recorded, and when the operating point approaches the blow-off line, the regulator opens a blow-off or blow-off valve connected to the compressor outlet more or less in order to lower the final pressure before the operating point approaches the unstable area.
- this regulation does not respond quickly enough to changes in the working point so that the working point can cross the blow-off line and possibly reach the surge limit line.
- a safety line which may be identical to the blow-off line or may lie between this and the surge line, an additional signal is generated which controls a rapid, complete or partial opening of the blow-off valve.
- the invention has for its object to develop a device of the type mentioned so that a delay-free action of the correction signal on the relief valve is achieved with simple means, without special measures for subsequent compensation of the correction signal are necessary, and without the operating point unnecessarily long beyond the blow-off line.
- the correction signal By applying the correction signal directly to the integral part of the controller, the correction signal is passed on without delay to the controller output in order to cause the relief valve to open quickly.
- the controller output signal immediately assumes at least approximately the value that it must have after the fault has ended, i.e. there is no longer a compensation time during which the controller has to readjust to the new value via the compressor system working beyond the blow-off line.
- the correction signal is fed to the integral part as a control signal and the integration time constant (readjustment time) is changed as a function of the position of the operating point. This ensures that the controller responds quickly in critical operating situations, since the reset time of the controller is reduced if the safety line is exceeded.
- the output signal Y of an integral proportional controller is a function of the integration time constant (reset time) T N , the proportional gain KP and the control difference X d :
- control difference X d ie the distance between the working point and the blow-off line, is relatively small in the vicinity of the blow-off line, and consequently the change in the controller output signal Y takes place only slowly. However, this contradicts the requirement that the controller should react quickly when the blow-off line is exceeded.
- a correction variable is therefore switched to the integral part of the controller when the blow-off line is exceeded, so that the output of the controller changes quickly and the downstream blow-off valve is triggered accordingly quickly.
- the pressure difference in front of and behind a throttle orifice is measured by sensors 3, 5 and an actual value for the suction-side throughput V is formed therefrom in a transmitter 7.
- a sensor 9 with transmitter 11 detects the final pressure P of the compressor.
- the computer 13 determines the distance between P and V defined operating point from the blow-off line A and generates a desired value signal according to this distance, which is compared in a difference element 17 with the actual value signal to form an input signal for the controller 10.
- This comprises at least a proportional part 10a and an integral part 10b and can also have a differential part 10c.
- the output signal of the controller 10 controls a relief valve 19 branching off from the compressor output.
- the computer 13 additionally generates a signal which in a signal shaping stage 21 generates a correction signal, e.g. in the form of one or more pulses which are input as an input signal into the integral part 10b of the controller.
- a correction signal e.g. in the form of one or more pulses which are input as an input signal into the integral part 10b of the controller.
- the signal shaping part 21 can be designed such that it generates the correction signal as long as the working point is to the left of the safety or blow-off line. However, it is also possible for the signal shaping stage 21 to generate a correction pulse of a defined, adjustable duration. Several pulses can also be generated in succession that cause a change in the integrator content in several stages of adjustable height in adjustable time intervals.
- the influence of the correction signal can thus be made dependent not only on whether the safety line is crossed, but also on how far and / or at what speed it is exceeded. This influence can in particular be non-linear and can also be limited to changes with only one sign.
- the pulse height, the pulse width, the pulse spacing or the pulse-pause ratio and / or the time constant of the correction signal can be varied depending on the position of the operating point in the characteristic diagram.
- the correction signal is not additionally applied to the integral part of the controller, but rather serves as a control signal for changing the reset time T N.
- the reset time T N is always adjusted according to the requirements so that there is always an optimal adjustment of the controller output signal Y.
- the adjustment time T N is adjusted by means of a control unit 25 and can be carried out in various ways.
- a shorter reset time is reached when a limit line (safety line) is reached near the blow-off line. If the operating point crosses this line in the opposite direction (towards the safe map area), the system switches back to the original reset time, whereby it may be necessary to provide a hysteresis for switching back.
- a limit line safety line
- the reset time can also be changed in another way, for example in several stages or continuously.
- f (X d ) should be zero, ie the reset time is constant in this range and has the value T 1.
- the readjustment time can either decrease with increasing control difference in order to increase the effect of the surge limit control with increasing danger for the compressor, or decrease abruptly when a limit is exceeded and increase again with increasing control difference in order to not impermissibly the controller with increasing control difference to design quickly.
- a combination of both methods can also be used, ie with an increasing control difference the reset time initially decreases and increases again above a limit.
- PI controller proportional and integral controller
- FIG. 2 shows a proportional and integral controller (PI controller) as a parallel connection of a proportional controller 10a and an integral controller 10b.
- PI controller can be represented in this way, even if the controller is implemented in a different form, for example as a software algorithm in a digital controller.
- a limiter can also be provided in the control unit 25, which has the effect that the reset time can neither be greater than that of the stably set controller, nor can it be so short that the relief valve can no longer follow due to its finite actuating speed.
- the methods can also be used with other control algorithms with time-dependent changes.
- control device 3 to 7 show further exemplary embodiments of the control device according to the invention.
- the entire control loop is not shown here, but only the section between the formation of the control difference X d (from the setpoint W and the actual value X) and the controller output y.
- the limit value stage 27 is set to the distance between the bleed line and the safety line. If the limit value is reached, the relay 29 switches to the other time constant T N2 .
- the time constant is adapted as an expression T N / X d to the input signal of the controller.
- the limiter 31 ensures that certain limits are neither exceeded nor undershot.
- a switch is made from T N1 to T N2 when the switching threshold is reached. If the control difference X d continues to increase, the effective readjustment time T N increases again depending on the output of the function generator. Alternatively, the reset time T N2 can also be omitted; the function generator is then set so that T N first decreases and then increases again.
- FIG. 6 shows an arrangement in which the limit value stage 27 drives a pulse element 35 when a limit value is exceeded.
- the pulse element 35 then outputs a larger or more smaller pulses or a ramp to the integrator 37.
- the relay 41 can also be followed by a time limiter 39, which limits the influence of c on a fixed time period or dependent on another parameter.
- the position of the working point is determined by the detection of the final pressure and the throughput in the described embodiments
- other variables such as the pressure ratio between the final and suction pressure can also be used for the detection of the working point or the definition of the characteristic map in a manner known per se.
- the speed, the guide vane position, the power, the input signal of the controller 10 or the output signal of a process controller are used.
- the map can be determined by other parameters, such as the adiabatic delivery head (instead of the final pressure) and the intake volume flow (instead of the suction-side pressure difference) are determined.
- the surge line has a clear course in the map, so that the blow-off and safety line can also be clearly defined in relation to the surge line.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Positive-Displacement Air Blowers (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19853540284 DE3540284A1 (de) | 1985-11-13 | 1985-11-13 | Einrichtung zum regeln eines turbokompressors zur verhinderung des pumpens |
DE3540284 | 1985-11-13 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0223207A2 true EP0223207A2 (fr) | 1987-05-27 |
EP0223207A3 EP0223207A3 (en) | 1988-01-13 |
EP0223207B1 EP0223207B1 (fr) | 1990-10-03 |
Family
ID=6285903
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86115791A Expired - Lifetime EP0223207B1 (fr) | 1985-11-13 | 1986-11-13 | Procédé et dispositif de réglage d'un turbocompresseur pour empêcher le pompage |
Country Status (4)
Country | Link |
---|---|
US (1) | US4968215A (fr) |
EP (1) | EP0223207B1 (fr) |
JP (1) | JPS62247200A (fr) |
DE (2) | DE3540284A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0328729A2 (fr) * | 1988-02-18 | 1989-08-23 | MAN Gutehoffnungshütte Aktiengesellschaft | Procédé et dispositif pour contrôler les compresseurs centrifuges |
EP0336092A2 (fr) * | 1988-04-02 | 1989-10-11 | MAN Gutehoffnungshütte Aktiengesellschaft | Procédé de protection d'un compresseur centrifuge contre le pompage par une valve d'échappement et le dispositif pour réaliser ce procédé |
EP0336095A2 (fr) * | 1988-04-02 | 1989-10-11 | MAN Gutehoffnungshütte Aktiengesellschaft | Procédé de commande pour éviter le pompage d'un compresseur centrifuge par l'échappement suivant les besoins |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3809881A1 (de) * | 1988-03-24 | 1989-10-12 | Gutehoffnungshuette Man | Regelverfahren zur vermeidung des pumpens eines turbokompressors |
US5306116A (en) * | 1992-04-10 | 1994-04-26 | Ingersoll-Rand Company | Surge control and recovery for a centrifugal compressor |
DE19528253C2 (de) * | 1995-08-01 | 1997-10-16 | Gutehoffnungshuette Man | Verfahren und Vorrichtung zur Vermeidung von Reglerinstabilitäten bei Pumpgrenzregelungen beim Betrieb von Strömungsmaschinen mit Reglern hoher Prportionalverstärkung |
DE19541192C2 (de) * | 1995-11-04 | 1999-02-04 | Ghh Borsig Turbomaschinen Gmbh | Verfahren zum Schutz eines Turbokompressors vor Betrieb im instabilen Arbeitsbereich mittels einer Abblaseeinrichtung |
US6059522A (en) * | 1996-04-17 | 2000-05-09 | United Technologies Corporation | Compressor stall diagnostics and avoidance |
DE19812159A1 (de) * | 1998-03-20 | 1999-09-23 | Ruhrgas Ag | Verfahren zum Regeln des Volumenstroms von Gas, insbesondere Erdgas, durch einen Turboverdichter |
DE19828368C2 (de) * | 1998-06-26 | 2001-10-18 | Man Turbomasch Ag Ghh Borsig | Verfahren und Vorrichtung zum Betreiben von zwei- oder mehrstufigen Verdichtern |
DE10001365A1 (de) * | 2000-01-14 | 2001-07-19 | Man Turbomasch Ag Ghh Borsig | Verfahren und Einrichtung zum Regeln eines Turbokompressors zur Verhinderung des Pumpens |
JP5871157B2 (ja) * | 2011-10-03 | 2016-03-01 | 株式会社Ihi | 遠心圧縮設備のサージング防止方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4142838A (en) * | 1977-12-01 | 1979-03-06 | Compressor Controls Corporation | Method and apparatus for preventing surge in a dynamic compressor |
EP0056341A1 (fr) * | 1981-01-14 | 1982-07-21 | AVIATION ELECTRIC Limited | Arrangement pour remodifier la limite d'accélération pour un dispositif de contrôle de carburant d'une turbine à gaz |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1107887B (de) * | 1957-04-16 | 1961-05-31 | Power Jets Res & Dev Ltd | Regler zur Pumpverhuetung bei Stroemungsverdichtern |
US3276674A (en) * | 1963-03-06 | 1966-10-04 | Shell Oil Co | Method for preventing surging of compressors |
US4046490A (en) * | 1975-12-01 | 1977-09-06 | Compressor Controls Corporation | Method and apparatus for antisurge protection of a dynamic compressor |
US4139328A (en) * | 1977-05-25 | 1979-02-13 | Gutehoffnungshitte Sterkrade Ag | Method of operating large turbo compressors |
US4164034A (en) * | 1977-09-14 | 1979-08-07 | Sundstrand Corporation | Compressor surge control with pressure rate of change control |
DE2852717C2 (de) * | 1978-12-06 | 1982-02-11 | M.A.N. Maschinenfabrik Augsburg-Nürnberg AG, 4200 Oberhausen | Verfahren zur Enddruckbegrenzung für Turbo-Verdichter mittels Abblaseregelung |
DE3105376C2 (de) * | 1981-02-14 | 1984-08-23 | M.A.N. Maschinenfabrik Augsburg-Nürnberg AG, 4200 Oberhausen | Verfahren zum Betreiben von Turboverdichtern |
US4428194A (en) * | 1981-02-19 | 1984-01-31 | The Garrett Corporation | Compressor bleed air control apparatus and methods |
US4627788A (en) * | 1984-08-20 | 1986-12-09 | The Babcock & Wilcox Company | Adaptive gain compressor surge control system |
-
1985
- 1985-11-13 DE DE19853540284 patent/DE3540284A1/de not_active Withdrawn
-
1986
- 1986-11-11 JP JP61266829A patent/JPS62247200A/ja active Pending
- 1986-11-13 DE DE8686115791T patent/DE3674723D1/de not_active Expired - Lifetime
- 1986-11-13 EP EP86115791A patent/EP0223207B1/fr not_active Expired - Lifetime
-
1988
- 1988-06-06 US US07/205,496 patent/US4968215A/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4142838A (en) * | 1977-12-01 | 1979-03-06 | Compressor Controls Corporation | Method and apparatus for preventing surge in a dynamic compressor |
EP0056341A1 (fr) * | 1981-01-14 | 1982-07-21 | AVIATION ELECTRIC Limited | Arrangement pour remodifier la limite d'accélération pour un dispositif de contrôle de carburant d'une turbine à gaz |
Non-Patent Citations (1)
Title |
---|
CONTROL ENGINEERING, Band 24, Nr. 10, Oktober 1977, Seiten 63-65, New York, US; W. FEHERVARI: "Asymmetric algorithm tightens compressor surge control" * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0328729A2 (fr) * | 1988-02-18 | 1989-08-23 | MAN Gutehoffnungshütte Aktiengesellschaft | Procédé et dispositif pour contrôler les compresseurs centrifuges |
EP0328729A3 (en) * | 1988-02-18 | 1990-07-18 | Man Gutehoffnungshutte Aktiengesellschaft | Method and system to control centrifugal compressors |
EP0336092A2 (fr) * | 1988-04-02 | 1989-10-11 | MAN Gutehoffnungshütte Aktiengesellschaft | Procédé de protection d'un compresseur centrifuge contre le pompage par une valve d'échappement et le dispositif pour réaliser ce procédé |
EP0336095A2 (fr) * | 1988-04-02 | 1989-10-11 | MAN Gutehoffnungshütte Aktiengesellschaft | Procédé de commande pour éviter le pompage d'un compresseur centrifuge par l'échappement suivant les besoins |
EP0336092A3 (en) * | 1988-04-02 | 1990-12-05 | Man Gutehoffnungshutte Aktiengesellschaft | Method to protect a centrifugal compressor against surge by venting via a vent valve and system to realize the method |
EP0336095A3 (en) * | 1988-04-02 | 1990-12-05 | Man Gutehoffnungshutte Aktiengesellschaft | Control method to prevent surge of a centrifugal compressor by means of venting by need |
Also Published As
Publication number | Publication date |
---|---|
DE3674723D1 (de) | 1990-11-08 |
EP0223207A3 (en) | 1988-01-13 |
EP0223207B1 (fr) | 1990-10-03 |
JPS62247200A (ja) | 1987-10-28 |
DE3540284A1 (de) | 1987-05-14 |
US4968215A (en) | 1990-11-06 |
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