EP0208983B1 - Verfahren und Vorrichtung zur Herstellung von Festtreibstoffen - Google Patents

Verfahren und Vorrichtung zur Herstellung von Festtreibstoffen Download PDF

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Publication number
EP0208983B1
EP0208983B1 EP19860108926 EP86108926A EP0208983B1 EP 0208983 B1 EP0208983 B1 EP 0208983B1 EP 19860108926 EP19860108926 EP 19860108926 EP 86108926 A EP86108926 A EP 86108926A EP 0208983 B1 EP0208983 B1 EP 0208983B1
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EP
European Patent Office
Prior art keywords
process according
prepolymers
propellants
kneading
propellant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP19860108926
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German (de)
English (en)
French (fr)
Other versions
EP0208983A1 (de
Inventor
Wolfgang Dr. Klöhn
Hiltmar Dr. Schubert
Dieter Müller
Siegfried Eisele
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fraunhofer Gesellschaft zur Foerderung der Angewandten Forschung eV
Original Assignee
Fraunhofer Gesellschaft zur Foerderung der Angewandten Forschung eV
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Publication of EP0208983A1 publication Critical patent/EP0208983A1/de
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Publication of EP0208983B1 publication Critical patent/EP0208983B1/de
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    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B45/00Compositions or products which are defined by structure or arrangement of component of product
    • C06B45/04Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive
    • C06B45/06Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component
    • C06B45/10Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component the organic component containing a resin
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B21/00Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
    • C06B21/0008Compounding the ingredient
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B21/00Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
    • C06B21/0033Shaping the mixture
    • C06B21/0075Shaping the mixture by extrusion

Definitions

  • the invention relates to a process for the production of solid fuels, e.g. Composite, ram jet fuels or the like, consisting of at least one powdered oxidizer, e.g. Ammonium perchlorate, a prepolymer binder as fuel, optionally other solid fuels and additives, such as plasticizers, stabilizers, combustion moderators, etc., by mixing the aforementioned components and shaping them into propellants with the addition of a hardener. Furthermore, the invention is directed to an apparatus for performing the method.
  • oxidizer e.g. Ammonium perchlorate
  • a prepolymer binder as fuel
  • additives such as plasticizers, stabilizers, combustion moderators, etc.
  • Composite solid fuels with ammonium perchlorate and aluminum as solids as well as liquid prepolymer binders, such as polybutadienes with terminal hydroxyl groups, are poured into molds or combustion chambers after the mixing process at elevated temperatures in a vacuum casting process.
  • diisocyanate hardeners By adding diisocyanate hardeners, the poured fuel masses are hardened into viscoelastic propellants. This propellant production process has proven itself extremely well for many standard solid fuels.
  • the burning rate can be increased to 8-10 times. At the same time, however, there is a strong increase in the viscosity of the fuel mass, so that it can no longer be poured out.
  • Another prerequisite for achieving good pourability of the ready-mixed fuel is the selection of a prepolymer with the lowest possible initial viscosity.
  • An example of this can be seen in the product “Arco R 45M” ( R ) (product of Arco Chemical, New York), a polybutadiene prepolymer with terminal hydroxyl groups and a viscosity of 0.5 Pa.s at 30 ° C. Because of its low viscosity, this prepolymer has successfully established itself over comparable prepolymers.
  • binders with higher viscosities cannot be processed with the manufacturing process described, although the fuels cured with them would show interesting mechanical properties.
  • a polybutadiene-acrylonitrile prepolymer with terminal hydroxyl groups which has an acrylonitrile content of 17% and an initial viscosity of 140 Pa.s at 27 ° C.
  • These prepolymers would be excellently suited as binders for fuels, since the existing nitrile groups mediate excellent adhesive properties between the polymer binder and the solid particle.
  • these binders would not be suitable for processing using the vacuum casting process.
  • Further examples are the polybutadiene-acrylonitrile prepolymers with terminal carboxyl groups and with acrylonitrile contents between 10% and 26%, the viscosities of which vary between 60 and 570 Pa.s.
  • tough fuels is the fuels for ramjet drives based on boron.
  • the boron used has grain sizes in the range of ⁇ 1 ⁇ m and can therefore only be processed in low concentrations in the fuel due to the pourability limit. These difficulties have been avoided by using boron in granular form. So far, this solution has not been satisfactory either. This method also fails if the boron content is high.
  • the invention has for its object to provide a method and a device intended for its implementation, by means of which fuel mixtures can be processed into solid propellants, in which the solid starting components have a small grain size and / or the prepolymer binders have high viscosity.
  • this object is achieved according to the invention in that, for processing non-pourable fuel mixtures with a viscosity of> 1000 Pa.s, the components are mixed in a kneader under vacuum, the hardener is added to the mixture with further mixing and the finished mixture is extruded directly from the kneader into a fuel mold against back pressure.
  • the high viscosity of the fuel mixture allows the use of both fine and extremely fine grains of the solid starting components, e.g. the oxidizers such as ammonium perchlorate, or any solid fuels such as aluminum, boron or the like, as well as highly viscous binder types with improved mechanical properties.
  • the solids are intensively homogenized with the viscous prepolymers, whereby the mixing can take place at an elevated temperature. Mixing under vacuum on the one hand reduces the safety risk, on the other hand the pasty to pasty becomes Mass constantly vented.
  • the homogenized mixture with the hardener is pressed directly out of the kneader and pressed in batches into the fuel mold, in order to improve the form filling and to avoid air pockets, pressing against a suitably high counterpressure, which degrades as the mold is gradually filled. It can be used to produce composite fuels with a high proportion of ultra-fine oxidizer, such as ammonium perchlorate, as well as ramjet fuels with high, finely dispersed boron concentrations.
  • ultra-fine oxidizer such as ammonium perchlorate
  • the invention proposes a device which is distinguished by a horizontal kneader with a kneading trough which can be connected to a vacuum and horizontally arranged, intermeshing kneading blades, a discharge screw arranged at the bottom of the kneading trough and a propellant mold connected to its outlet, the mold volume of which Starting position is approximately zero and can be increased to the desired mold volume under the effect of the discharge pressure of the discharge screw and while maintaining a counter pressure.
  • the fuel components are therefore processed in batches in a closed system.
  • the fact that the propellant mold releases its mold volume only gradually when it is discharged results in an absolutely void-free molded body. Homogenization is particularly good when the kneading blades rotate in opposite directions and at different speeds.
  • the discharge screw rotates in the opposite direction of rotation during the filling of the kneader and during the kneading process with the discharge movement.
  • This design prevents the fuel components from getting into the discharge screw during the preparation of the mixture.
  • the discharge screw forms the closure of the kneading trough.
  • the device used in the tests had a kneading trough of 7 liters of useful content with two horizontally arranged kneading blades, which interlock deeply, strip each other and rotate at a speed ratio of 2: 1. They cause high friction in the kneaded material, which causes an intensive homogenization of the solids with the liquid prepolymers.
  • the kneading trough has a double jacket for heating with water during the kneading process.
  • the kneader is set up for operation in vacuum, which is generated by a rotary vane pump via connections on the trough cover.
  • the kneading paddles are driven hydrostatically with a radial piston motor with an infinitely variable speed from 0 to 40 min- 1 .
  • the viscous fuel paste gets into the discharge screw, which is connected via a tube to a combustion chamber that serves as a mold.
  • the speed of the discharge screw with a progressive gradient can also be continuously adjusted from 0 to 20 min- 1 .
  • the control pumps for driving the radial piston motors for kneading blades and discharge screw can be accommodated in a separate room.
  • This example describes the procedure for the production of fuels and the filling in combustion chambers.
  • a premix of the binder with the plasticizer, stabilizer, wetting agent, adhesion promoter, combustion moderator and aluminum is introduced and kneaded into the mixer at 50 ° C.
  • kneading takes about 1 hour until the solids are evenly coated with the binder and homogenized.
  • the vacuum is slowly increased to approx. 10 mbar via a control loop in order to remove the air from the kneaded material.
  • the vacuum is released and the hardener is added to the running machine via a storage hopper. Mixing in the hardener requires a further 20 minutes, while the vacuum is increased again to 10 mbar.
  • the finished mixed fuel paste is introduced into the screw conveyor after reversing the direction of rotation.
  • a hydraulically operated valve At the outlet of the screw conveyor there is a hydraulically operated valve and then a flanged combustion chamber or propellant.
  • the valve When the valve is opened, the mass of fuel can be extruded into the isolated combustion chamber against a brake cylinder.
  • the fuel that is conveyed into the mold pushes the piston out and replenishes the chamber volume. In this way, the fuel mass can be distributed very evenly.
  • a ramjet fuel of the following composition was produced and extruded in the same way:
  • the device has a kneader 1 with a kneading trough 2 and a lid 3.
  • the kneading trough 2 can be connected via a line 4 to a vacuum pump and can be aerated via a valve 5.
  • two shafts 6 are arranged side by side, which are equipped with kneading blades 7 in such a way that the kneading blades engage deeply with one another on adjacent shafts.
  • the kneader shaft 6 is guided to the outside at 8 and coupled to a drive, not shown.
  • a discharge screw 9 is arranged directly above the bottom of the kneading trough 2, which is led out on one side of the kneading trough and coupled at 10 to a drive (not shown). This drive is reversible.
  • a preferably cylindrical housing 11 is flanged to the kneading trough 2, into which the discharge screw 9 protrudes.
  • the housing 11 has a molding head 12 at its end.
  • a propellant charge form 13 is slidably mounted on the forming head 12 or a part of the screw housing 11.
  • the propellant charge form 13 is connected via a piston rod 14 to the piston 15 of a pneumatic cylinder 16, which in turn is connected to a compressed air shaft, not shown, via a pressure regulator 17.
  • the connection to the vacuum pump 4 is opened.
  • the kneading blades 7 on the shafts 6 arranged in pairs ensure intensive and kneading mixing of the components.
  • the discharge screw 9 rotates in the opposite direction, so that the mixture is pushed back into the kneader. If sufficient homogenization of the material is achieved, the drive at 10 is reversed when the kneading blades 7 continue to run, so that the discharge screw 9 rotates in the opposite direction and the mixture is discharged into the housing 11 and through the shaped piece 12 into the propellant mold 13.
  • the propellant form is designed as a cylinder closed on one side, on the bottom 18 of which the piston rod 14 engages with a head 19 tose.
  • the shape can directly form the insulation shell of a finished propellant charge.
  • the propellant charge form 13 can also be designed as a cylinder which is open on both sides and can be closed at one end by a displaceable base on which the piston rod then engages. If necessary, the pressure piece 19 can also form this displaceable base.
  • This design gives in particular the possibility of pushing the propellant out of the mold again by means of the base, or to subsequently close the open cylinder by another.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Molecular Biology (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
EP19860108926 1985-07-04 1986-07-01 Verfahren und Vorrichtung zur Herstellung von Festtreibstoffen Expired EP0208983B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3523953 1985-07-04
DE19853523953 DE3523953A1 (de) 1985-07-04 1985-07-04 Verfahren und vorrichtung zur herstellung von festtreibstoffen

Publications (2)

Publication Number Publication Date
EP0208983A1 EP0208983A1 (de) 1987-01-21
EP0208983B1 true EP0208983B1 (de) 1989-10-18

Family

ID=6274968

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19860108926 Expired EP0208983B1 (de) 1985-07-04 1986-07-01 Verfahren und Vorrichtung zur Herstellung von Festtreibstoffen

Country Status (2)

Country Link
EP (1) EP0208983B1 (enrdf_load_stackoverflow)
DE (1) DE3523953A1 (enrdf_load_stackoverflow)

Families Citing this family (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3830902C1 (enrdf_load_stackoverflow) * 1988-09-10 1992-04-09 Diehl Gmbh & Co, 8500 Nuernberg, De
US5348596A (en) * 1989-08-25 1994-09-20 Hercules Incorporated Solid propellant with non-crystalline polyether/inert plasticizer binder
DE4026468C2 (de) * 1990-08-22 1998-10-08 Hercules Inc Feste Treibstoffe mit einem Bindemittel aus nicht-kristallinem Polyether/energiereichem Weichmacher
DE4435523C1 (de) * 1994-10-05 1996-06-05 Fraunhofer Ges Forschung Festtreibstoff auf der Basis von phasenstabilisiertem Ammoniumnitrat
DE4435524C2 (de) * 1994-10-05 1996-08-22 Fraunhofer Ges Forschung Festtreibstoff auf der Basis von reinem oder phasenstabilisiertem Ammoniumnitrat
DE19516528C1 (de) * 1995-05-05 1996-12-12 Fraunhofer Ges Forschung Composit-Festtreibstoff und Verfahren zu seiner Herstellung
DE19605613A1 (de) * 1996-02-15 1997-08-21 Dynamit Nobel Ag Raketenangetriebene Abstandswaffe
FR2774684B1 (fr) * 1998-02-10 2000-03-03 Poudres & Explosifs Ste Nale Nouveaux materiaux pyrotechniques non detonables pour microsystemes
US6835255B2 (en) * 1998-06-01 2004-12-28 Alliant Techsystems Inc. Reduced energy binder for energetic compositions
RU2198153C2 (ru) * 2000-03-03 2003-02-10 Государственное унитарное предприятие Научно-исследовательский институт полимерных материалов Способ изготовления зарядов сртт
RU2198864C2 (ru) * 2001-04-26 2003-02-20 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ изготовления заряда смесевого твердого ракетного топлива
RU2194687C1 (ru) * 2001-09-04 2002-12-20 Федеральный центр двойных технологий "Союз" Способ промышленного производства заряда смесевого ракетного твердого топлива
RU2203871C1 (ru) * 2001-10-04 2003-05-10 Федеральный центр двойных технологий "Союз" Способ получения зарядов смесевого ракетного твердого топлива с прогнозируемыми характеристиками
RU2219150C2 (ru) * 2002-02-26 2003-12-20 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ изготовления заряда смесевого ракетного твердого топлива
RU2220934C2 (ru) * 2002-03-19 2004-01-10 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ изготовления зарядов для ракетных двигателей твердого топлива
RU2230722C2 (ru) * 2002-08-08 2004-06-20 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ изготовления заряда смесевого ракетного твердого топлива
RU2239621C1 (ru) * 2003-02-26 2004-11-10 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ изготовления заряда смесевого ракетного твердого топлива
RU2255862C1 (ru) * 2004-03-22 2005-07-10 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ формования изделия из высоковязких составов
RU2316524C1 (ru) * 2006-07-20 2008-02-10 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ приготовления топливной массы для заряда из смесевого твердого ракетного топлива
RU2378238C1 (ru) * 2008-08-18 2010-01-10 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ изготовления заряда твердого ракетного топлива баллиститного типа
RU2407728C1 (ru) * 2009-05-18 2010-12-27 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ приготовления смесевого ракетного твердого топлива
RU2434831C1 (ru) * 2010-04-29 2011-11-27 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Установка для приготовления баллиститного пороха
RU2434832C1 (ru) * 2010-05-26 2011-11-27 Федеральное государственное унитарное предприятие "Научно-исследовательский институт полимерных материалов" Способ изготовления заряда баллиститного твердого ракетного топлива
CN103073369B (zh) * 2013-01-30 2015-04-01 中国工程物理研究院化工材料研究所 一种浇注固化型钝感高爆热炸药及其制备方法

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US2939176A (en) * 1954-12-30 1960-06-07 Phillips Petroleum Co Molding of propellants
US3269880A (en) * 1965-01-13 1966-08-30 Visnov Martin Heat resistant butadiene-acrylonitrile propellants
US3948698A (en) * 1967-09-06 1976-04-06 Hercules Incorporated Solid propellant compositions having epoxy cured, carboxy-terminated rubber binder
US4120709A (en) * 1973-04-25 1978-10-17 Thiokol Corporation Technique for improving processibility of certain composite propellants by calcining the iron oxide burning rate catalyst
US3924405A (en) * 1973-06-07 1975-12-09 Aerojet General Co Solid propellants with stability enhanced additives of particulate refractory carbides or oxides
CA1062847A (en) * 1975-08-11 1979-09-18 Gonzague Duchesne Solid propellants containing polyether or polyester binders
DE2825349C2 (de) * 1978-06-09 1982-04-08 C.& W. Berges, Maschinenfabrik, 5277 Marienheide Schneckenpresse zum Vorplastifizieren duroplastischer Press-Massen (Duromere)

Also Published As

Publication number Publication date
DE3523953A1 (de) 1987-01-15
EP0208983A1 (de) 1987-01-21
DE3523953C2 (enrdf_load_stackoverflow) 1987-07-23

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