EP0208808A1 - Gedruckter Widerstand, Verfahren zur Herstellung und Anwendung - Google Patents
Gedruckter Widerstand, Verfahren zur Herstellung und Anwendung Download PDFInfo
- Publication number
- EP0208808A1 EP0208808A1 EP85110374A EP85110374A EP0208808A1 EP 0208808 A1 EP0208808 A1 EP 0208808A1 EP 85110374 A EP85110374 A EP 85110374A EP 85110374 A EP85110374 A EP 85110374A EP 0208808 A1 EP0208808 A1 EP 0208808A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- substrate
- adhesive
- conductive
- layer
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims description 27
- 239000000758 substrate Substances 0.000 claims abstract description 46
- 239000003973 paint Substances 0.000 claims abstract description 38
- 239000002245 particle Substances 0.000 claims abstract description 28
- 239000000853 adhesive Substances 0.000 claims abstract description 19
- 230000001070 adhesive effect Effects 0.000 claims abstract description 19
- 230000001131 transforming effect Effects 0.000 claims abstract description 13
- 239000003085 diluting agent Substances 0.000 claims abstract description 9
- 238000007639 printing Methods 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 235000019353 potassium silicate Nutrition 0.000 claims description 6
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 238000002791 soaking Methods 0.000 claims description 5
- 239000002923 metal particle Substances 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 3
- 239000010426 asphalt Substances 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 239000011810 insulating material Substances 0.000 claims 1
- 239000003566 sealing material Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 6
- 239000010439 graphite Substances 0.000 description 5
- 229910002804 graphite Inorganic materials 0.000 description 5
- 239000003365 glass fiber Substances 0.000 description 4
- 239000011505 plaster Substances 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000003491 array Methods 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000011087 paperboard Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B41/00—Circuit arrangements or apparatus for igniting or operating discharge lamps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
- H01C17/06—Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base
- H01C17/065—Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base by thick film techniques, e.g. serigraphy
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/003—Thick film resistors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
Definitions
- the present invention relates to a printed resistor, the method for making same and the application thereof, and particularly, to a resistor manufactured by printing, the method for making the resistor and the application of the resistor to electronic and electric circuits.
- Resistors and electrodes made of carbon particles such as carbon resistors and carbon rods, have been commonly used in prior art, however, they are usually made into separated components with particular three-dimensional structures.
- electrical-thermal energy transforming apparatus in prior art have usually been provided with a resistance wire as the energy transforming component.
- a resistance wire as the energy transforming component.
- the local temperature near the resistance wire is very high, resulting in that heat is emitted unevenly. Therefore, if a relatively large area is desired to be heated evenly, a complicated structure will be required. Furthermore, the price of the metal resistance wire is high.
- the present invention to manufacture a certain resistance pattern by printing a conductive paint on an insulating substrate, in which the paint comprises conductive particles, such as carbon particles, as the main resistance material, an adequate adhesive mixed with the conductive particles, and an adequate diluent for keeping the paint in proper dilution.
- the paint comprises conductive particles, such as carbon particles, as the main resistance material, an adequate adhesive mixed with the conductive particles, and an adequate diluent for keeping the paint in proper dilution.
- the raw materials for manufacturing the printed resistor of the present invention comprise:
- the method for meanufacturing the printed resistor according to the present invention includes the follwoing steps.
- the printed resistor according to the present invention includes all the resistors manufactured by printing, spraying, soaking or other mechanical or manual methods employing the above-described steps.
- Fig. 1A shows the printed resistor manufactured according to the method of the present invention, in which numeral 1 indicates the insulating substrate; numeral 2 indicates the resistance pattern formed by applying the conductive paint of the present invention; numeral 3 indicates the metal electrodes, and C 1 and C 2 represent two connectors of the resistor, respectively.
- Fig. 1B is a section view taken along Line 1B-1B in Fig. lA, wherein numeral 4 indicates the packaging layer covering the printed resistor after it has been manufactured for the purposes of insulating, sealing, and/or decorating.
- the resistance value between C 1 and C 2 of the printed resistor in Fig. 1A depends on the composition of the conductive paint, and the length, width and thickness of the resistance pattern. If the conductive paint is made up of graphite + waterglass + water, the ratio between the components is as follows:
- the components described above are applied onto a substrate of paper board, forming thereon a resistance pattern with a length of 200 cm, a width of 4.5 cm and a thickness of 0.05 mm.
- the printed resistor shown in Fig. 1A can be used as a separated resistor element, and several similar printed resistors can be manufactured on a single printed circuit board or connection board to replace the conventional separated resistor components used in electronic circuits or electric circuits.
- a plurality of printed resistors of different resistance values can be manufactured on the same circuit board by changing the configuration of the resistance pattern and/or by applying repeatedly the conductive paints of different composition onto the same substrate (like the chromatograph method in printing techniques).
- Fig. 2 shows another embodiment of the present invention.
- the design of the configuration shown in Fig. 2 can reach a relatively large resistance value in a relatively small area.
- the printed resistor shown in Fig. 2 can be used as a fluorescent lamp ballast to replace the conventional inductive ballast or resistive-capacitive ballast.
- Fig. 3 shows yet another embodiment of the present invention, wherein C 1 to C 6 are six metal connectors located at different positions. Different resistance values can be obtained by varying connections of the corresponding connectors, for example, the largest resistance value between C 1 and C 2 (except open circuit) can be obtained when C 3 and C 4 are short connected, and if C 1 to C 4 are short connected together as one terminal, and C s and C 6 are short connected together as the other terminal, the equivalent resistance value between the two terminals will be the smallest (except short out). It will be very convenient to get various resistor arrays by using designs of the resistance pattern and arrangements of the connectors similar to that shown in Fig. 3. Since the resistance value of the printed resistor is related to the configuration of the resistance pattern, an accurate design of the configuration and even applying of the conductive paint onto the substrate will provide an accurate ratio of the resistance values of the resistor arrays when connected by different ways.
- the structure shown in Fig. 3 can be used conveniently as an electrical-thermal energy transforming apparatus (called as electrical-thermal apparatus hereinafter).
- electrical-thermal apparatus As the printed resistor has a relatively large area of heat radiation, an even radiation of heat in a relatively large area can be realized by arranging adequately the resistance pattern on the insulating substrate while the heat acumulation on the resistor itself during operation is avoided. Moreover, if a thin substrate is used to form resistance patterns in staggered positions on both sides of it, there can be obtained on the whole substrate a highly even electrical-thermal energy transforming.
- the local temperature of the substrate will not be high (below 50°C) due to little heat accumulation on the substrate even if the power rate of the electrical-thermal apparatus is relatirely large, therefore to build such an apparatus does not demand much for the part of the materials to be used.
- a heat-resisting adhesive such as waterglass
- heat-resisting substrate such as ceramic plate, asbestos board, plaster tablet or glassfiber board
- the power rate of such an apparatus can be conveniently varied from time to time by varying the connections between different connectors.
- the electrical-thermal apparatus described above can be used in different environments and for different purposes, for example, it can be used to maintain a constant working temperature for a precision instrument working in a very cold environment, to replace electric stoves for house-warming, to be made into a bake oven, baking box, drying room or to be used in a laboratory or room that has strict requirements of environmental temperatures.
- This embodiment of the present invention can be conveniently combined into the structure of the walls of a building or with the decoration of the room during the construction of the building or reparation of the room, so as to further reduce the manufacture and installla- tion cost.
- the apparatus Since the apparatus has the features of even surface temperature, quick heat radiation and little heat acumulation,, not only insulating and sealing of the surface can be carried out easily, but also decorating of the surface by different ways and materials with varionus colours and patterns can be realized satisfyingly. In this way, the apparatus serves as a means for house-warming as well as decorating simultaneously.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Manufacturing & Machinery (AREA)
- Non-Adjustable Resistors (AREA)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN85202831 | 1985-07-11 | ||
CN85105318 | 1985-07-11 | ||
CN 85202831 CN85202831U (zh) | 1985-07-11 | 1985-07-11 | 印刷电阻 |
CN 85105318 CN1006518B (zh) | 1985-07-11 | 1985-07-11 | 一种日光灯镇流器和制造方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0208808A1 true EP0208808A1 (de) | 1987-01-21 |
Family
ID=25741864
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85110374A Withdrawn EP0208808A1 (de) | 1985-07-11 | 1985-08-19 | Gedruckter Widerstand, Verfahren zur Herstellung und Anwendung |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP0208808A1 (de) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0302589A1 (de) * | 1987-06-27 | 1989-02-08 | Jeffery Boardman | Verfahren zur Herstellung elektrischer Heizelemente und elektrische Heizelemente, die nach diesem Verfahren hergestellt werden |
EP0441294A1 (de) * | 1990-02-09 | 1991-08-14 | Gec Alsthom Sa | Widerstand für Hybridschaltkreise, insbesondere für hohe Leistung |
EP0654956A1 (de) * | 1993-11-24 | 1995-05-24 | U'LAMP ENTERPRISES Co., Ltd. | Verfahren zum Herstellen einer elektrische beheizte Schicht |
FR2835842A1 (fr) * | 2002-02-14 | 2003-08-15 | Aldo Urtiti | Systeme de protection des batiments ou objets contre les pollutions electromagnetiques |
DE102011088323A1 (de) * | 2011-12-12 | 2013-06-13 | Anatoli Suprunow | Elektrisch leitende Paste für die Herstellung von Heizelementen |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB690478A (en) * | 1948-11-12 | 1953-04-22 | Ward Blenkinsop & Co Ltd | Improvements in or relating to electrical resistors |
FR1579597A (fr) * | 1967-06-08 | 1969-08-29 | Acec | Eléments chauffants |
DE1765774A1 (de) * | 1968-07-17 | 1971-08-26 | Roederstein Kondensatoren | Verfahren zum Aufbringen von Dickschicht-Widerstandsschichten auf ein Substrat |
DE2401784A1 (de) * | 1974-01-15 | 1975-07-24 | Sibirsk Nii Energetiki | Elektrisch leitender werkstoff |
-
1985
- 1985-08-19 EP EP85110374A patent/EP0208808A1/de not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB690478A (en) * | 1948-11-12 | 1953-04-22 | Ward Blenkinsop & Co Ltd | Improvements in or relating to electrical resistors |
FR1579597A (fr) * | 1967-06-08 | 1969-08-29 | Acec | Eléments chauffants |
DE1765774A1 (de) * | 1968-07-17 | 1971-08-26 | Roederstein Kondensatoren | Verfahren zum Aufbringen von Dickschicht-Widerstandsschichten auf ein Substrat |
DE2401784A1 (de) * | 1974-01-15 | 1975-07-24 | Sibirsk Nii Energetiki | Elektrisch leitender werkstoff |
Non-Patent Citations (2)
Title |
---|
JEE, JOURNAL OF ELECTRONIC ENGINEERING, vol. 19, no. 188, August 1982, pages 88-91, Tokyo, JP; K. SOGABE: "Thick-film resistor networks: their materials, trimming and production process"okage 88 - page 89, left-hand column, paragraph 1; figure 1 * |
MICROELECTRONICS JOURNAL, vol. 12, no. 2, March/April 1981, pages 32-34, Kirkcaldy, Scotland, GB; A.K. MATKARI et al.: "A novel approach for higher yield in thick-film resistors" * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0302589A1 (de) * | 1987-06-27 | 1989-02-08 | Jeffery Boardman | Verfahren zur Herstellung elektrischer Heizelemente und elektrische Heizelemente, die nach diesem Verfahren hergestellt werden |
EP0441294A1 (de) * | 1990-02-09 | 1991-08-14 | Gec Alsthom Sa | Widerstand für Hybridschaltkreise, insbesondere für hohe Leistung |
FR2658355A1 (fr) * | 1990-02-09 | 1991-08-16 | Alsthom Gec | Resistance pour circuit hybride, notamment de puissance. |
EP0654956A1 (de) * | 1993-11-24 | 1995-05-24 | U'LAMP ENTERPRISES Co., Ltd. | Verfahren zum Herstellen einer elektrische beheizte Schicht |
FR2835842A1 (fr) * | 2002-02-14 | 2003-08-15 | Aldo Urtiti | Systeme de protection des batiments ou objets contre les pollutions electromagnetiques |
DE102011088323A1 (de) * | 2011-12-12 | 2013-06-13 | Anatoli Suprunow | Elektrisch leitende Paste für die Herstellung von Heizelementen |
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Legal Events
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): BE CH DE FR GB IT LI SE |
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18W | Application withdrawn |
Withdrawal date: 19861219 |