EP0190867B1 - Process for manufacturing a photomask - Google Patents
Process for manufacturing a photomask Download PDFInfo
- Publication number
- EP0190867B1 EP0190867B1 EP86300569A EP86300569A EP0190867B1 EP 0190867 B1 EP0190867 B1 EP 0190867B1 EP 86300569 A EP86300569 A EP 86300569A EP 86300569 A EP86300569 A EP 86300569A EP 0190867 B1 EP0190867 B1 EP 0190867B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- photomask
- film
- metal silicide
- glass substrate
- chromium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 30
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000010408 film Substances 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 23
- 239000000758 substrate Substances 0.000 claims description 20
- 229910021332 silicide Inorganic materials 0.000 claims description 15
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 claims description 15
- 239000011521 glass Substances 0.000 claims description 13
- 238000001312 dry etching Methods 0.000 claims description 11
- 238000001020 plasma etching Methods 0.000 claims description 4
- 239000010409 thin film Substances 0.000 claims description 2
- 238000000059 patterning Methods 0.000 claims 1
- 239000011651 chromium Substances 0.000 description 13
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 12
- 229910052804 chromium Inorganic materials 0.000 description 12
- 239000000463 material Substances 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 238000010894 electron beam technology Methods 0.000 description 7
- 238000005530 etching Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229910019929 CrO2Cl2 Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- PCCNIENXBRUYFK-UHFFFAOYSA-O azanium;cerium(4+);pentanitrate Chemical compound [NH4+].[Ce+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PCCNIENXBRUYFK-UHFFFAOYSA-O 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000003631 wet chemical etching Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/54—Absorbers, e.g. of opaque materials
Definitions
- the present invention relates to a photomask and a process for manufacturing a photomask and, more particularly, to a photomask and process for manufacturing thereof for use with the manufacture of a semiconductor device.
- Figs. 1A to 1D show steps of a conventional photomask manufacturing process.
- a transparent glass substrate 1 is prepared and then a metal mask material 2 such as chromium is formed on the transparent glass substrate 1 by means of an evaporation process, sputtering process or the like, with a thickness of 800-1000 ⁇ .
- a resist 3 is applied onto the metal mask material 2, a desired pattern is drawn thereon by light or an electron beam followed by a developing process, so that a resist pattern is thereby formed.
- Fig. 1C an exposed portion of the metal mask material 2 is etched away by a gas plasma process or the like and then the resist pattern is removed, so that a photomask (a hard mask), is formed as shown in Fig. 1D.
- a mask used for manufacturing a semiconductor device included a photographic emulsion dry plate using a transparent glass substrate.
- a hard mask including a transparent glass substrate and a metal film such as chromium formed on the glass substrate has been widely used. More particularly, in case of a hard mask such as chromium, a thinner film of chromium can be used, as compared with a conventional emulsion mask and hence it becomes possible to obtain a finer pattern and the lifetime of the mask becomes greater.
- an etching technique of a metal mask material 2 of a hard mask such as chromium is important.
- a wet chemical etching process is generally used, in which a mixture solution of ammonium cerium (IV) nitrate and perchloric acid is employed.
- a dry etching technique has been developed and utilized, in which a gas plasma or reactive ion etching is employed.
- the chromium is etched by glow-discharging a mixed gas containing a halogen element such as chlorine and oxygen, the reaction being as follows; Cr + 2O + 2Cl ⁇ CrO2Cl2
- a hard mask of chromium or the like is advantageous for forming a fine pattern, while there is a disadvantage that the rate of etching, particularly with dry etching using a gas plasma, is low. More particularly, in case of chromium, the etching rate is about 100 ⁇ /min (0.17nm/sec) in conditions of 300W and 0.2torr, and 8-10 minutes (480-600sec) of etching time is required (in the case of a 800-1000 ⁇ thickness). In addition, reduction in the thickness of the resist film due to the longer time required for etching is also a problem.
- Japanese Patent Application No. 42176/1981, filed March 23, 1981 and laid open for public inspection September 28, 1982 and Japanese Patent Application No. 42183/1981, filed March 23, 1981 and laid open for public inspection September 28, 1982 disclose a system where a silicon layer and a metal layer are deposited on a glass substrate so that a pattern of silicide is formed by an electron beam.
- the present invention provides a method defined by claim 1 hereinbelow.
- the etching rate of the mask material is increased and a good adhesion between the mask material and the substrate is obtained, because a metal silicide film is used as a metal mask material for forming a mask pattern.
- the transparent glass substrate is a silica glass substrate and the metal silicide film is a thin film of about 1000 ⁇ in thickness.
- Figs. 2A to 2D are cross-sectional views showing a process of manufacturing a photomask of one embodiment of the present invention.
- a transparent glass substrate 1 such as a silica glass
- a metal silicide film 4 is formed on the transparent glass substrate 1, with about 1000 ⁇ in thickness, using a sputtering process or electron beam and the like in which metal such as molybdenum (Mo), tungsten (W) and the like are used as a target.
- Mo molybdenum
- W tungsten
- a resist 3 is applied onto the metal silicide film 4.
- a desired pattern is drawn by light or electron beam so that a resist pattern is formed, as shown in Fig. 2C.
- metal silicide film 4 is etched away using a dry etching process and then the resist pattern is removed, so that a mask pattern of a metal silicide is formed, completing the formation of a photomask for use in a process of a semiconductor device.
- metal silicide film 4 as a mask material permits the provision of a photomask with a good quality, since a dry etching process can be easily used and joining ability between a transparent glass substrate 1 and a mask material increases.
- a value of resistance of the metal silicide film 4 is about 1K ⁇ and hence there is no charge up phenomenon in an electron beam drawing.
- a dry etching process is applied more easily to the metal silicide film 4, as compared with a chromium film.
- etching rate of about 500-1000 ⁇ /min is obtained, with a mixed gas of CF4 + O2 (2%), vacuum of 0.2torr and 300W, which rate is about 5 to 10 times the conventional dry etching rate for chromium film.
- This sufficiently meets requirement of mass production and to that end, size control can be made easier.
- the metal silicide film 4 contains silicon (Si) as a main constituent element, the film 4 has characteristics in common with a silica substrate including SiO2, Al2O3 or the like and hence there is no problem of the mask pattern being stripped from the substrate, and a photomask with high reliability is therefor produced.
- a transparent glass substrate such as a silica glass is used and a metal silicide film is formed on the transparent substrate, so that a dry etching process can be used with ease, whereby mass production of photomask with high accuracy and high reliability becomes possible.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Preparing Plates And Mask In Photomechanical Process (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16203/85 | 1985-01-28 | ||
JP60016203A JPS61173251A (ja) | 1985-01-28 | 1985-01-28 | フオトマスクの製造方法 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0190867A2 EP0190867A2 (en) | 1986-08-13 |
EP0190867A3 EP0190867A3 (en) | 1988-01-07 |
EP0190867B1 true EP0190867B1 (en) | 1991-05-08 |
Family
ID=11909948
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86300569A Expired - Lifetime EP0190867B1 (en) | 1985-01-28 | 1986-01-28 | Process for manufacturing a photomask |
Country Status (4)
Country | Link |
---|---|
US (2) | US4876164A (enrdf_load_stackoverflow) |
EP (1) | EP0190867B1 (enrdf_load_stackoverflow) |
JP (1) | JPS61173251A (enrdf_load_stackoverflow) |
DE (1) | DE3679078D1 (enrdf_load_stackoverflow) |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61173251A (ja) * | 1985-01-28 | 1986-08-04 | Mitsubishi Electric Corp | フオトマスクの製造方法 |
JPS6385553A (ja) * | 1986-09-30 | 1988-04-16 | Toshiba Corp | マスク基板およびマスクパタ−ンの形成方法 |
US5306601A (en) * | 1988-06-29 | 1994-04-26 | Matsushita Electric Industrial Co., Ltd. | Fine pattern forming material and pattern forming method |
JPH0827534B2 (ja) * | 1990-09-11 | 1996-03-21 | 三菱電機株式会社 | フォトマスク |
US5153083A (en) * | 1990-12-05 | 1992-10-06 | At&T Bell Laboratories | Method of making phase-shifting lithographic masks |
JPH06504628A (ja) * | 1990-12-20 | 1994-05-26 | エクソン・ケミカル・パテンツ・インク | リソグラフィー及び腐食防止コーティング用途向けのuv/eb硬化性ブチルコポリマー |
JPH04368947A (ja) * | 1991-06-18 | 1992-12-21 | Mitsubishi Electric Corp | 位相シフトマスクの作成方法 |
JPH07159974A (ja) * | 1993-12-09 | 1995-06-23 | Ryoden Semiconductor Syst Eng Kk | パターン転写マスクおよびその製造方法 |
JP2878143B2 (ja) * | 1994-02-22 | 1999-04-05 | インターナショナル・ビジネス・マシーンズ・コーポレイション | 減衰位相シフト・マスク作成用の薄膜材料及びその作成方法 |
KR0151427B1 (ko) * | 1994-03-04 | 1999-02-18 | 문정환 | 위상 반전마스크 및 그의 제조방법 |
US5786114A (en) * | 1997-01-10 | 1998-07-28 | Kabushiki Kaisha Toshiba | Attenuated phase shift mask with halftone boundary regions |
JP3347670B2 (ja) * | 1998-07-06 | 2002-11-20 | キヤノン株式会社 | マスク及びそれを用いた露光方法 |
US6410453B1 (en) * | 1999-09-02 | 2002-06-25 | Micron Technology, Inc. | Method of processing a substrate |
US6811959B2 (en) | 2002-03-04 | 2004-11-02 | International Business Machines Corporation | Hardmask/barrier layer for dry etching chrome films and improving post develop resist profiles on photomasks |
US7575692B2 (en) * | 2003-04-11 | 2009-08-18 | Hoya Corporation | Method for etching chromium thin film and method for producing photomask |
US7588866B2 (en) * | 2005-06-01 | 2009-09-15 | Kinoptics Technologies Inc. | Filter arrays for liquid crystal displays and methods of making the same |
JP2007183048A (ja) * | 2006-01-10 | 2007-07-19 | Sansyu Sangyo Co Ltd | 燃焼装置および燃焼装置の運転方法 |
US7754394B2 (en) * | 2006-11-14 | 2010-07-13 | International Business Machines Corporation | Method to etch chrome for photomask fabrication |
JP5709564B2 (ja) * | 2011-02-09 | 2015-04-30 | キヤノン株式会社 | 半導体装置の製造方法 |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3600243A (en) * | 1966-11-09 | 1971-08-17 | Us Army | Method of making chromium mask for photoresist application |
US3721584A (en) * | 1970-04-13 | 1973-03-20 | A Diem | Silicon coated substrates and objects fabricated therefrom |
US4113486A (en) * | 1973-10-22 | 1978-09-12 | Fuji Photo Film Co., Ltd. | Method for producing a photomask |
JPS51105821A (en) * | 1975-03-14 | 1976-09-20 | Fuji Photo Film Co Ltd | Masukugazono keiseihoho |
JPS5185380A (enrdf_load_stackoverflow) * | 1975-05-21 | 1976-07-26 | Dainippon Printing Co Ltd | |
JPS5269269A (en) * | 1975-12-05 | 1977-06-08 | Dainippon Printing Co Ltd | Photomask |
US4051297A (en) * | 1976-08-16 | 1977-09-27 | Shatterproof Glass Corporation | Transparent article and method of making the same |
JPS5642183A (en) * | 1979-09-13 | 1981-04-20 | Tokyo Shibaura Electric Co | Shielding plug |
JPS5642176A (en) * | 1979-09-14 | 1981-04-20 | Rhythm Watch Co Ltd | Time correction device of timepiece |
WO1982000794A1 (en) * | 1980-08-28 | 1982-03-18 | Alumni Res Found Wisconsin | Use of metallic glasses for fabrication of structures with submicron dimensions |
EP0048291B1 (de) * | 1980-09-19 | 1985-07-03 | Ibm Deutschland Gmbh | Struktur mit einem eine durchgehende Öffnung aufweisenden Siliciumkörper und Verfahren zu ihrer Herstellung |
JPS57157247A (en) * | 1981-03-23 | 1982-09-28 | Nec Corp | Optical exposure mask |
JPS57157249A (en) * | 1981-03-23 | 1982-09-28 | Nec Corp | Preparation of optical exposure mask |
JPS57160127A (en) * | 1981-03-27 | 1982-10-02 | Nec Corp | Manufacture of transcribe mask for x-ray exposure |
JPS59162276A (ja) * | 1983-03-07 | 1984-09-13 | Toshiba Corp | 反応性イオンエツチング方法 |
JPS60176235A (ja) * | 1984-02-22 | 1985-09-10 | Nippon Kogaku Kk <Nikon> | X線露光用マスク原板 |
JPS61173251A (ja) * | 1985-01-28 | 1986-08-04 | Mitsubishi Electric Corp | フオトマスクの製造方法 |
-
1985
- 1985-01-28 JP JP60016203A patent/JPS61173251A/ja active Granted
-
1986
- 1986-01-28 DE DE8686300569T patent/DE3679078D1/de not_active Expired - Lifetime
- 1986-01-28 EP EP86300569A patent/EP0190867B1/en not_active Expired - Lifetime
-
1987
- 1987-07-17 US US07/075,297 patent/US4876164A/en not_active Expired - Lifetime
-
1989
- 1989-10-23 US US07/425,088 patent/US4985319A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE3679078D1 (de) | 1991-06-13 |
JPH0434141B2 (enrdf_load_stackoverflow) | 1992-06-05 |
EP0190867A3 (en) | 1988-01-07 |
US4985319A (en) | 1991-01-15 |
EP0190867A2 (en) | 1986-08-13 |
JPS61173251A (ja) | 1986-08-04 |
US4876164A (en) | 1989-10-24 |
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