EP0143971A1 - Rigole de coulée pour un four à cuve - Google Patents
Rigole de coulée pour un four à cuve Download PDFInfo
- Publication number
- EP0143971A1 EP0143971A1 EP84112751A EP84112751A EP0143971A1 EP 0143971 A1 EP0143971 A1 EP 0143971A1 EP 84112751 A EP84112751 A EP 84112751A EP 84112751 A EP84112751 A EP 84112751A EP 0143971 A1 EP0143971 A1 EP 0143971A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lining
- cooling elements
- cooling
- main
- tapping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001816 cooling Methods 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000010079 rubber tapping Methods 0.000 claims abstract description 24
- 229910000805 Pig iron Inorganic materials 0.000 claims abstract description 9
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 5
- 239000000498 cooling water Substances 0.000 claims abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 10
- 239000010949 copper Substances 0.000 claims description 10
- 239000011819 refractory material Substances 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 230000017525 heat dissipation Effects 0.000 claims 1
- 238000005259 measurement Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract 2
- 239000007788 liquid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000009528 severe injury Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/14—Discharging devices, e.g. for slag
Definitions
- the invention relates to a shaft furnace, in particular a blast furnace, for the production of pig iron, consisting of a trough with a refractory lining that carries the liquid metal.
- tapping channels are known in principle, for example from DE-PS 28 36 123. They consist essentially of a metallic trough with a refractory lining arranged therein that guides the melt.
- channel linings have prevailed, which initially have a permanent lining made of refractory stones associated with the metallic trough and a wear lining consisting of a refractory mass for guiding the liquid metal.
- the trough is exposed to strong thermal loads.
- the wear on refractory material is correspondingly high. If one looks at the ratio of tapping time (i.e. the usage time of the channel in which pig iron flows through the channel) in relation to the rest time (i.e.
- the usage time of the channel is longer than the resting time today.
- the time remaining for repair work on the refractory material of a tapping channel is correspondingly short.
- larger areas of the channel are operated with liquid sump, i.e. That is, in this area, the channel is constantly filled with pig iron, including in the breaks between tapping.
- the invention is therefore based on the object of providing a device which is both capable of increasing the service life of the refractory material and which at the same time permits control of the wear of the channel lining. In particular, operational security should be guaranteed.
- cooling elements are arranged parallel to the planes of the side walls of the trough; the cooling elements, which are advantageously delimited by plates, are then approximately perpendicular to the heat flow direction with the latter.
- the cooling elements can, however, also consist of coils, which, in an appropriate bundle arrangement, enable large-area heat absorption.
- the arrangement of the cooling elements according to the invention is such that they lie within the wear lining in the vicinity of the permanent lining. In this way, the permanent feed can be obtained and the wear lining can be renewed in good time.
- a layer of refractory material between the cooling elements and the wear lining with a high thermal conductivity that is greater than that of the permanent lining and the wear lining.
- a layer is expediently made of graphite stones.
- the action of the cooling elements on the wear lining is particularly favorable in this case because the layer mentioned enables a high level of heat removal and because they are also protected by the layer.
- thermocouples can advantageously be attached to a copper plate, which in some cases covers a cooling element and is located in the wear lining in the vicinity of the cooling elements in parallel with the latter.
- the area relevant for heat reception can thus be increased many times over the arrangement of individual thermocouples. This also reliably detects localized temperature increases, such as are possible, for example, when liquid pig iron penetrates into gaps.
- Additional valves are advantageously used to connect the cooling elements to branch lines for the main lines of the water inlet and the water return.
- branched valves are provided for the connection of the cooling elements to branch lines of the main lines for the compressed air and for the exhaust air.
- a further thermal monitoring can be carried out on the inlet-side pipe connections by resistance thermometers. This monitoring is supplemented by flow monitors. Both the thermal monitoring and the flow monitoring are then additionally connected to the control circuit, so that a corresponding switchover also takes place if there are faults in the cooling water supply.
- thermocouples of the copper plate in the refractory lining are switched to the control circuit for controlling the solenoid valves via limit switches, which on the one hand can be set to maximum temperature differences and also to maximum temperature change rates. In this case, a direct connection to a relay of the control circuit mentioned is possible.
- a further improvement of the monitoring results from the fact that additional flow meters are arranged in the main water pipes.
- FIG. 1 shows the cross section of the trough-shaped channel 1 formed by the iron base plates 2 and side walls 3.
- the channel is lined with the permanent lining 6 made of refractory bricks, which is followed by the wear lining 5 made of refractory ramming compound.
- the liquid pig iron 30 largely fills the average cross section and acts on the refractory material in almost the entire interior.
- cooling elements 4 are provided, which can be acted upon by connecting pipes 34 with a coolant, that is normally with cooling water.
- the coolant is discharged via further connecting lines 34.
- the cooling elements 4 rest on at least part of their surface on one side against the permanent lining 6, while their other side faces the wear lining 5. Between the latter and the cooling elements, the layer 7 made of graphite stones can be seen. Arranged below the cooling elements are still gutters 8, which are provided with a pipe section 9, which penetrates the permanent lining 6 and the side wall and allows leakage of escaping leakage in an emergency. In normal operation, however, water leakage is also ruled out if the above-mentioned switchovers become necessary as a result of severe damage to the wear lining.
- a copper plate 11 can also be seen, which covers the cooling element 4 above and below.
- the copper plate 11 carries thermocouples, of which the upper one is provided with the reference number 10. Otherwise, the copper plate 11 runs parallel to the surface area of the cooling element 4, which is in turn delimited by plates, such that both the copper plate 11 and the cooling element 4 run parallel to the side wall 3 of the tapping channel and thus approximately perpendicular to the direction of heat flow.
- the line diagram according to FIG. 2 shows three cooling elements 4 located next to one another, as they are operationally arranged in a vertical position inside the channel, so that the respective stub lines can be connected from above.
- the stubs 14 are connected to the main water supply line 12 and the stubs 15 to the main water outlet line 13. For reasons of clarity, the further reference numerals of the parts belonging to each of the cooling boxes 4 are only shown for the left cooling box.
- Each of the branch lines 14, 15 leads to a connecting pipeline 34 via a valve 16.
- the stub lines 14 for the water inflow correspond to stub lines which can be connected to the compressed air main line 19 via a valve 17 each and which likewise lead to connecting pipelines 34.
- the stub lines 15 correspond to the stub lines for water drainage, which can be connected to the main exhaust air line 20 via a valve 18.
- Each of the main lines for compressed air 19, exhaust air 20, water inlet 12 and water outlet 13 also has a solenoid valve 23, 24, 25, 26 which can be controlled in a manner to be described.
- the flow meter 31 and manometer indicate the water flow.
- the cooling elements 4 are shown without their connections to the stub lines for the sake of simplicity.
- the limit switch 28 is in turn connected to a relay 22.
- the temperature of the copper plate 11 upstream of the cooling elements 4 in the direction of the liquid pig iron is detected by the thermocouples 10, which are connected to a limit switch 21 to which the relay 22 is connected.
- the outputs of the relay 22 are switched to the solenoid valves 23, 24, 25 and 26 to control the latter.
- the acoustic signal generator 4D is also activated.
- the recording recorders 38 and 39 are used for the continuous monitoring of both the temperatures detected by the thermocouples 10 and the temperatures by the resistance thermometers 29.
- a pipe coil 32 in the wear lining 5 as the cooling element 4 which is made of heat-resistant steel and is fixed in a manner known per se with anchors 33, so that expansion of the overall system when heated can be compensated for .
- the pipe coil 32 is followed by connecting lines 34 which are guided through the permanent lining 6, the side wall 3 and the supporting structure 35.
- the connecting pipes 34 are flexibly connected to the further lines in a manner known per se via compensators 36.
- shut-off valves 16, 17 and 18 can be used to carry out individual switching operations. This is done in such a way that the two valves 16 of the cooling element 4 in question are closed and the valves 17 and 18 are opened. The operation of the remaining cooling elements is then not affected. The valves 24 and 25 remain open in this case.
- Both the flow monitors 29 and the resistance thermometers 27 indicate the lack of water in the cooling circuit. If a minimum water quantity that can be set on the flow monitor 29 is undershot or if the corresponding temperature is exceeded, those processes are triggered for safety reasons as described under a).
- FIG. 2 shows the safety valve 37, which is set, for example, to a pressure of 6 bar, so that the steam can escape when this pressure is exceeded.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Blast Furnaces (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3339135 | 1983-10-28 | ||
DE19833339135 DE3339135A1 (de) | 1983-10-28 | 1983-10-28 | Abstichrinne fuer einen schachtofen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0143971A1 true EP0143971A1 (fr) | 1985-06-12 |
EP0143971B1 EP0143971B1 (fr) | 1987-06-10 |
Family
ID=6212956
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84112751A Expired EP0143971B1 (fr) | 1983-10-28 | 1984-10-23 | Rigole de coulée pour un four à cuve |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0143971B1 (fr) |
JP (1) | JPS60110805A (fr) |
DE (2) | DE3339135A1 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0404212A1 (fr) * | 1989-06-21 | 1990-12-27 | Hoogovens Groep B.V. | Rigole de coulée pour fonte liquide |
EP0501045A1 (fr) * | 1991-02-27 | 1992-09-02 | Hoogovens Groep B.V. | Chenal de coulée de la fonte |
EP1036848A1 (fr) * | 1999-03-16 | 2000-09-20 | SMS Demag AG | Rigole de coulée pour un four à cuve |
EP2861340A4 (fr) * | 2012-06-14 | 2015-11-04 | Prod Ind De Haute Temperature Pyrotek Inc | Réceptacle pour manipuler du métal fondu, ensemble de moulage et procédé de fabrication |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR932508A (fr) * | 1946-08-21 | 1948-03-24 | Procédé et dispositif pour le contrôle des circuits de refroidissement par circulation d'eau, en particulier pour tuyères de vent chaud | |
DE1060559B (de) * | 1956-10-30 | 1959-07-02 | Asea Ab | Betrieb einer Sicherheitsvorrichtung fuer wassergekuehlte, elektrische Ruehrwicklungen |
US3499638A (en) * | 1967-11-13 | 1970-03-10 | John E Allen | Method of cooling damaged blast furnace cooling elements |
DE2428590A1 (de) * | 1974-06-10 | 1975-12-18 | Hassanzadeh M Reza Dipl Ing | Neuartige hochofenschlackenrinne, die aus metall besteht |
FR2400558A1 (fr) * | 1977-08-17 | 1979-03-16 | Nippon Kokan Kk | Chenal de coulee pour laitier de haut fourneau |
EP0004614A1 (fr) * | 1978-04-04 | 1979-10-17 | VOEST-ALPINE Aktiengesellschaft | Système de refroidissement pour un convertisseur d'acierie |
DE3101788A1 (de) * | 1980-02-19 | 1982-01-07 | VEB Bandstahlkombinat Hermann Matern, DDR 1220 Eisenhüttenstadt | Rinne, vorzugsweise schlackenrinne fuer hochoefen |
EP0060239A1 (fr) * | 1981-03-04 | 1982-09-15 | VOEST-ALPINE Aktiengesellschaft | Cheval de coulée pour métal en fusion |
EP0090761A1 (fr) * | 1982-03-26 | 1983-10-05 | Arbed S.A. | Rigole de coulée pour métaux liquides |
-
1983
- 1983-10-28 DE DE19833339135 patent/DE3339135A1/de not_active Withdrawn
-
1984
- 1984-10-23 EP EP84112751A patent/EP0143971B1/fr not_active Expired
- 1984-10-23 DE DE8484112751T patent/DE3464143D1/de not_active Expired
- 1984-10-25 JP JP59223105A patent/JPS60110805A/ja active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR932508A (fr) * | 1946-08-21 | 1948-03-24 | Procédé et dispositif pour le contrôle des circuits de refroidissement par circulation d'eau, en particulier pour tuyères de vent chaud | |
DE1060559B (de) * | 1956-10-30 | 1959-07-02 | Asea Ab | Betrieb einer Sicherheitsvorrichtung fuer wassergekuehlte, elektrische Ruehrwicklungen |
US3499638A (en) * | 1967-11-13 | 1970-03-10 | John E Allen | Method of cooling damaged blast furnace cooling elements |
DE2428590A1 (de) * | 1974-06-10 | 1975-12-18 | Hassanzadeh M Reza Dipl Ing | Neuartige hochofenschlackenrinne, die aus metall besteht |
FR2400558A1 (fr) * | 1977-08-17 | 1979-03-16 | Nippon Kokan Kk | Chenal de coulee pour laitier de haut fourneau |
EP0004614A1 (fr) * | 1978-04-04 | 1979-10-17 | VOEST-ALPINE Aktiengesellschaft | Système de refroidissement pour un convertisseur d'acierie |
DE3101788A1 (de) * | 1980-02-19 | 1982-01-07 | VEB Bandstahlkombinat Hermann Matern, DDR 1220 Eisenhüttenstadt | Rinne, vorzugsweise schlackenrinne fuer hochoefen |
EP0060239A1 (fr) * | 1981-03-04 | 1982-09-15 | VOEST-ALPINE Aktiengesellschaft | Cheval de coulée pour métal en fusion |
EP0090761A1 (fr) * | 1982-03-26 | 1983-10-05 | Arbed S.A. | Rigole de coulée pour métaux liquides |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0404212A1 (fr) * | 1989-06-21 | 1990-12-27 | Hoogovens Groep B.V. | Rigole de coulée pour fonte liquide |
US5031882A (en) * | 1989-06-21 | 1991-07-16 | Hoogovens Groep B.V. | Channel structure for flow of molten pig iron |
EP0501045A1 (fr) * | 1991-02-27 | 1992-09-02 | Hoogovens Groep B.V. | Chenal de coulée de la fonte |
EP1036848A1 (fr) * | 1999-03-16 | 2000-09-20 | SMS Demag AG | Rigole de coulée pour un four à cuve |
EP2861340A4 (fr) * | 2012-06-14 | 2015-11-04 | Prod Ind De Haute Temperature Pyrotek Inc | Réceptacle pour manipuler du métal fondu, ensemble de moulage et procédé de fabrication |
Also Published As
Publication number | Publication date |
---|---|
EP0143971B1 (fr) | 1987-06-10 |
DE3339135A1 (de) | 1985-05-09 |
JPS60110805A (ja) | 1985-06-17 |
DE3464143D1 (en) | 1987-07-16 |
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