EP0115451B1 - Roue pour compresseur centrifuge et procédé pour sa fabrication - Google Patents
Roue pour compresseur centrifuge et procédé pour sa fabrication Download PDFInfo
- Publication number
- EP0115451B1 EP0115451B1 EP84400027A EP84400027A EP0115451B1 EP 0115451 B1 EP0115451 B1 EP 0115451B1 EP 84400027 A EP84400027 A EP 84400027A EP 84400027 A EP84400027 A EP 84400027A EP 0115451 B1 EP0115451 B1 EP 0115451B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- vanes
- fibres
- shaft
- filaments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000000034 method Methods 0.000 title claims description 7
- 230000002093 peripheral effect Effects 0.000 claims abstract description 8
- 239000007767 bonding agent Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 6
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 4
- 239000004760 aramid Substances 0.000 claims description 4
- 229920003235 aromatic polyamide Polymers 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 239000004593 Epoxy Substances 0.000 claims 1
- 239000004952 Polyamide Substances 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 230000002427 irreversible effect Effects 0.000 claims 1
- 229920001568 phenolic resin Polymers 0.000 claims 1
- 239000005011 phenolic resin Substances 0.000 claims 1
- 229920006122 polyamide resin Polymers 0.000 claims 1
- 239000000835 fiber Substances 0.000 abstract description 12
- 229920000049 Carbon (fiber) Polymers 0.000 description 8
- 239000004917 carbon fiber Substances 0.000 description 8
- 239000004579 marble Substances 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000003763 resistance to breakage Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/12—Light metals
- F05D2300/123—Boron
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/22—Non-oxide ceramics
- F05D2300/224—Carbon, e.g. graphite
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/40—Organic materials
- F05D2300/43—Synthetic polymers, e.g. plastics; Rubber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/40—Organic materials
- F05D2300/43—Synthetic polymers, e.g. plastics; Rubber
- F05D2300/433—Polyamides, e.g. NYLON
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/603—Composites; e.g. fibre-reinforced
Definitions
- the invention relates to a wheel in particular for a high peripheral speed centrifugal compressor made from pre-molded, sector-shaped buckets, juxtaposed and glued to each other in the circumferential direction to form a unitary assembly with high mechanical resistance to rupture.
- a centrifugal compressor essentially consists of a rotor and a stator.
- the rotor has vanes rotating about an axis, responsible for driving the gas at their speed of rotation, in order to impart energy to it.
- the stator in addition to constituting the casing of the machine, includes a part called a diffuser, responsible for transforming the pressure acquired by the gas into pressure.
- the casing surrounding the rotor is of a relatively simple design.
- closed-wheel rotors have the disadvantage of being limited in rotation speed (300 m / s for example), the external surface of revolution being subjected to greater centrifugal stresses than the blades, which leads to cracks between said blades and said outer surface, which increase with the speed of rotation.
- wheels made of metal (steel, aluminum, titanium) are cast or mechanically welded, the first embodiment (cast) being more common in closed wheels and of small dimensions for reasons of weld accessibility.
- the invention relates to a new compressor wheel according to the teaching of claim 1 and to its manufacturing method according to the teaching of claim 5, the wheel having the originality to have both a high resistance to breakage, a low specific mass (allowing very high peripheral speeds and larger wheel diameters) without having to use an expensive manufacturing process or machining.
- This object is achieved by making the wheel from pre-molded, sector-shaped troughs, made of fibers of high mechanical strength, coupled together, in a circumferential direction, by bundles of radiating wires coated with a bonding agent. and taking up the centrifugal forces, whatever the specific speed of the wheel.
- the fibers used for the manufacture of the buckets and wire bundles are preferably fibers of carbon, boron, aromatic polyamides or glass, and the bonding or sealing agent can be advantageously chosen from epoxy resins, polyimides or phenolic.
- the invention relates, (deviating from the drawbacks of metal wheels, cast or mechanically welded), a new type of wheel having, for a specifically low mass, a high resistance mechanical at break and therefore at bursting and thereby allowing larger diameters and higher peripheral speeds than those resulting from compressor wheels hitherto known.
- the wheels of centrifugal compressors are generally formed by a rotor 1 defined by vanes 2, one of the ends 2 i of which opens onto the face before said "intake", the other end 2 2 communicating with a fixed diffuser 3 itself in relation to a peripheral volute 4.
- the fluid entering the channel delimited by the blades acquires pressure and speed therein , this speed being convertible into pressure in the diffuser.
- the rotor is obviously driven in rotation by a control shaft 5 to which it is coupled, several wheels can be stepped on the same shaft.
- the wheel is made from buckets 6 (Fig. 2) having the particularity of being made of fibers having a high mechanical resistance to rupture, each bucket being in the form of a sector to define in itself a channel.
- the wheel is of modular type, since it consists of a series of buckets 6 juxtaposed in a circumferential direction and made integral with each other, to form a stable unitary assembly, by bundles of radiating wires 9 coated with a liaison officer.
- the fibers used for making the buckets are preferably carbon fibers, although boron fibers, aromatic polyamides or even glass fibers can also be used. These fibers indeed make it possible to envisage, because of their high mechanical strength, high specific speeds, but it is however necessary, given the unidirectional nature of the fiber, to use specific morphologies so that the centrifugal forces are transmitted in the direction of the fiber and not perpendicular to them.
- Figs. 3 and 4 show the method of manufacturing a wheel according to the invention. It is enough to place in a star, on a marble 7, the troughs in the shape of a sector, taking care to leave between their lateral flanks 6 1 radial interstices 8, the positioning of the troughs being facilitated by stabilizing pins 6 2 with which they are provided and which come to rest in the manner of a heel on the flat marble 7.
- the buckets are coupled and sealed together by stacking beams of radiating wires 9 previously coated with a bonding agent, the chemical nature is compatible with the material constituting the buckets and that constituting the wires, for example, an epoxy-type resin, if the buckets and the bundles of wires are based on carbon fibers.
- each radial gap 8 opens onto rods 11, integral with the marble and on which the connecting wires are wound.
- This carbon fiber wheel can be coupled either to a metal axle, or to an axle also made of carbon fibers.
- a metal axle or to an axle also made of carbon fibers.
- axial channels obtained by pins 12 passing right through the wheel and which, when they are removed from the mold, form passages in which the fingers 13 forming the end of the drive shaft 14 will be introduced.
- These fingers will be made integral with the wheel by a support plate 15 and nuts 16 fixed on the end of each of said fingers 13.
- the drive shaft is made of carbon fibers, it will include, like the metal shaft, fingers 13, as illustrated in FIG. 5, but these will be positioned, inserted and sealed to the wheel, as the bundles of wires are stacked. It will suffice, in this case, that the plate 7 has a central opening for the passage of the shaft and that the fingers 13 are arranged between the axis 10 of the wheel and the ends of the buckets (as illustrated by the reference 12 in Fig. 3) so that the shaft is coupled to the wheel by coating the wires like the buckets. After cooling and removing the marble 7, the wheel and the drive shaft will form a unitary and homogeneous whole.
- a cooking operation is then carried out in an oven, the temperature of which is defined by the type of resin used.
- the troughs can be covered with a continuous tulip-shaped veil also produced from bonded carbon fibers, leaving, of course, the intake openings of the troughs free. emerging on the front face of the wheel, the opposite end of said buckets communicating in a known manner with a rotary diffuser having the general shape of an annular crown.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT84400027T ATE23211T1 (de) | 1983-01-26 | 1984-01-06 | Laufrad eines zentrifugalverdichters und verfahren zu seiner herstellung. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8301162A FR2539824A1 (fr) | 1983-01-26 | 1983-01-26 | Roue pour compresseur centrifuge et procede pour sa fabrication |
FR8301162 | 1983-01-26 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0115451A2 EP0115451A2 (fr) | 1984-08-08 |
EP0115451A3 EP0115451A3 (en) | 1984-08-22 |
EP0115451B1 true EP0115451B1 (fr) | 1986-10-29 |
Family
ID=9285297
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84400027A Expired EP0115451B1 (fr) | 1983-01-26 | 1984-01-06 | Roue pour compresseur centrifuge et procédé pour sa fabrication |
Country Status (10)
Families Citing this family (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2207629B (en) * | 1987-07-22 | 1991-01-02 | Rolls Royce Plc | Method of manufacture of an axial flow compressor assembly |
JPH0631633B2 (ja) * | 1987-08-12 | 1994-04-27 | 株式会社ユニシアジェックス | タ−ビン型燃料ポンプ |
US5222866A (en) * | 1988-09-30 | 1993-06-29 | Societe Europeenne De Propulsion | High speed composite turbine wheel |
JPH04211232A (ja) * | 1990-03-14 | 1992-08-03 | Nikon Corp | 遮光羽根用またはアーム用板材 |
DE4321173C2 (de) * | 1993-06-25 | 1996-02-22 | Inst Luft Kaeltetech Gem Gmbh | Radiallaufrad |
DE19513508A1 (de) * | 1995-04-10 | 1996-10-17 | Abb Research Ltd | Verdichter |
DE19525829A1 (de) * | 1995-07-15 | 1997-01-16 | Abb Research Ltd | Lüfter |
US5921754A (en) * | 1996-08-26 | 1999-07-13 | Foster-Miller, Inc. | Composite turbine rotor |
FI101564B1 (fi) | 1997-01-17 | 1998-07-15 | Flaekt Oy | Korkeapainepuhallin |
FI101565B (fi) * | 1997-01-17 | 1998-07-15 | Flaekt Woods Ab | Haihdutinpuhallin ja sen siipipyörä |
DE19708825C2 (de) * | 1997-03-05 | 2001-11-15 | Deutsch Zentr Luft & Raumfahrt | Vorrichtung zum Fördern eines Mediums |
DE10063653C2 (de) * | 2000-12-20 | 2002-12-12 | Daimler Chrysler Ag | Ladepumpe, insbesondere Abgasturbolader |
US6659723B2 (en) * | 2001-11-16 | 2003-12-09 | Illinois Tool Works Inc. | Fan for an engine driven generator |
JP2004285938A (ja) * | 2003-03-24 | 2004-10-14 | Matsushita Electric Ind Co Ltd | 送風ファン |
US7938627B2 (en) * | 2004-11-12 | 2011-05-10 | Board Of Trustees Of Michigan State University | Woven turbomachine impeller |
IT1394295B1 (it) | 2009-05-08 | 2012-06-06 | Nuovo Pignone Spa | Girante centrifuga del tipo chiuso per turbomacchine, componente per tale girante, turbomacchina provvista di tale girante e metodo di realizzazione di tale girante |
IT1397057B1 (it) * | 2009-11-23 | 2012-12-28 | Nuovo Pignone Spa | Girante centrifuga e turbomacchina |
IT1397058B1 (it) | 2009-11-23 | 2012-12-28 | Nuovo Pignone Spa | Stampo per girante centrifuga, inserti per stampo e metodo per costruire una girante centrifuga |
US8794914B2 (en) | 2010-11-23 | 2014-08-05 | GM Global Technology Operations LLC | Composite centrifugal compressor wheel |
ITCO20110064A1 (it) | 2011-12-14 | 2013-06-15 | Nuovo Pignone Spa | Macchina rotante comprendente un rotore con una girante composita ed un albero metallico |
US10193430B2 (en) | 2013-03-15 | 2019-01-29 | Board Of Trustees Of Michigan State University | Electromagnetic device having discrete wires |
ITCO20130067A1 (it) | 2013-12-17 | 2015-06-18 | Nuovo Pignone Srl | Girante con elementi di protezione e compressore centrifugo |
KR102004977B1 (ko) * | 2019-04-04 | 2019-07-30 | (주)웰크론 | 공기 부양선용 임펠러 제조방법 |
DE102020127312A1 (de) * | 2020-10-16 | 2022-04-21 | Ebm-Papst Mulfingen Gmbh & Co. Kg | Lüfter mit einem Rotor und einem Lüfterrad |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2857094A (en) * | 1955-07-19 | 1958-10-21 | John R Erwin | Integral plastic rotors |
US3077297A (en) * | 1960-10-24 | 1963-02-12 | Stalker Corp | Bladed rotors |
GB1170593A (en) * | 1967-04-12 | 1969-11-12 | Rolls Royce | Method of making a Bladed Rotor |
US3518221A (en) * | 1967-10-30 | 1970-06-30 | Monsanto Co | Reinforcing fillers in a matrix of two thermosetting resins |
US3521973A (en) * | 1968-08-16 | 1970-07-28 | Anpol Research Corp | Fan construction |
US4098559A (en) * | 1976-07-26 | 1978-07-04 | United Technologies Corporation | Paired blade assembly |
JPS5458211A (en) * | 1977-10-18 | 1979-05-10 | Koken Kogyo Kk | Preparation of impeller of turbo type fan |
DE2800723C2 (de) * | 1978-01-09 | 1986-03-20 | Johnston Brothers (Engineering) Ltd., Redhill | Laufrad für Gebläse |
DE2937214A1 (de) * | 1979-09-14 | 1981-04-02 | Rhein-Bayern Fahrzeugbau GmbH & Co KG, 8950 Kaufbeuren | Dreiflaechenstroemungsmaschine |
US4465434A (en) * | 1982-04-29 | 1984-08-14 | Williams International Corporation | Composite turbine wheel |
-
1983
- 1983-01-26 FR FR8301162A patent/FR2539824A1/fr active Granted
-
1984
- 1984-01-06 AT AT84400027T patent/ATE23211T1/de not_active IP Right Cessation
- 1984-01-06 EP EP84400027A patent/EP0115451B1/fr not_active Expired
- 1984-01-06 DE DE8484400027T patent/DE3461115D1/de not_active Expired
- 1984-01-11 US US06/569,955 patent/US4676722A/en not_active Expired - Fee Related
- 1984-01-14 KR KR1019840000139A patent/KR840007267A/ko not_active Withdrawn
- 1984-01-24 BR BR8400282A patent/BR8400282A/pt not_active IP Right Cessation
- 1984-01-25 IN IN53/CAL/84A patent/IN159386B/en unknown
- 1984-01-26 JP JP59013213A patent/JPS59150997A/ja active Pending
- 1984-01-26 ES ES529200A patent/ES8500395A1/es not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS59150997A (ja) | 1984-08-29 |
ATE23211T1 (de) | 1986-11-15 |
US4676722A (en) | 1987-06-30 |
ES529200A0 (es) | 1984-10-01 |
BR8400282A (pt) | 1984-08-28 |
KR840007267A (ko) | 1984-12-06 |
FR2539824A1 (fr) | 1984-07-27 |
EP0115451A3 (en) | 1984-08-22 |
EP0115451A2 (fr) | 1984-08-08 |
IN159386B (enrdf_load_stackoverflow) | 1987-05-09 |
DE3461115D1 (en) | 1986-12-04 |
FR2539824B1 (enrdf_load_stackoverflow) | 1985-05-10 |
ES8500395A1 (es) | 1984-10-01 |
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