EP0114232B1 - Spritzpulver für die Herstellung verschleissfester Beschichtungen - Google Patents
Spritzpulver für die Herstellung verschleissfester Beschichtungen Download PDFInfo
- Publication number
- EP0114232B1 EP0114232B1 EP83111466A EP83111466A EP0114232B1 EP 0114232 B1 EP0114232 B1 EP 0114232B1 EP 83111466 A EP83111466 A EP 83111466A EP 83111466 A EP83111466 A EP 83111466A EP 0114232 B1 EP0114232 B1 EP 0114232B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spray powder
- percent
- weight
- alloy
- fact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000843 powder Substances 0.000 title claims description 26
- 239000007921 spray Substances 0.000 title claims description 18
- 238000000576 coating method Methods 0.000 title claims description 13
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 20
- 229910052750 molybdenum Inorganic materials 0.000 claims description 17
- 239000011733 molybdenum Substances 0.000 claims description 17
- QIJNJJZPYXGIQM-UHFFFAOYSA-N 1lambda4,2lambda4-dimolybdacyclopropa-1,2,3-triene Chemical compound [Mo]=C=[Mo] QIJNJJZPYXGIQM-UHFFFAOYSA-N 0.000 claims description 12
- 229910039444 MoC Inorganic materials 0.000 claims description 12
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 8
- 229910000838 Al alloy Inorganic materials 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- 239000000788 chromium alloy Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 229910000599 Cr alloy Inorganic materials 0.000 claims description 4
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 claims description 3
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims 3
- 230000008018 melting Effects 0.000 claims 3
- 239000004563 wettable powder Substances 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910000743 fusible alloy Inorganic materials 0.000 description 3
- 238000007750 plasma spraying Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
Definitions
- the invention relates to a wettable powder for the production of wear-resistant coatings on the running and friction surfaces of sliding friction from exposed machine parts, such as in particular piston rings in high-speed diesel engines, the friction surfaces of synchronizer rings or the top land of piston heads of the pistons in internal combustion engines, preferably by a plasma spraying process.
- the running surfaces of machine parts exposed to sliding friction are provided primarily with galvanic hard chrome layers or with thermally sprayed protective coatings made of preferably metals or metal alloys.
- Molybdenum in particular, has proven to be an excellent spray material for coating the running surfaces of piston rings for internal combustion engines. The molybdenum is either applied over the entire surface and one speaks of coatings in overmolded form, or grooves and recesses are worked into the treads, which are then filled with the spray material, and one then speaks of coatings in one or both sides chambered form.
- molybdenum spray coatings have excellent fire resistance, while their wear resistance is inferior to that of galvanic hard chrome coatings.
- molybdenum spray layers are relatively brittle, so that there is a risk of layer breakouts, especially in the case of extreme loads, both in the case of chambered and overmolded rings.
- the wettable powders of DE-AS 2433814 consist of molybdenum with 0.5 to 45% iron, cobalt, nickel, titanium, vanadium, chromium, aluminum, tungsten, tantalum, rhenium and / or zirconium and 0.8 to 10% silicon, and According to DE-OS 2841 552, 3 to 40% aluminum alloy is mixed with the molybdenum.
- Both wettable powders may additionally contain hard materials based on carbides, nitrides, oxides and / or intermetallic compounds.
- the present invention is therefore based on the object of finding wettable powder compositions from which wear-resistant coatings can be produced on machine parts exposed to rubbing stress, in particular in overmolded and chambered form on one or both sides, by thermal spraying processes, which at the same time have a reduced brittleness and thus have improved outbreak security without significantly reducing fire trail security.
- the wettable powders are said to be particularly suitable for coating piston rings in high-speed diesel engines.
- this object is achieved by a wettable powder which consists of the three components 20 to 60 percent by weight of molybdenum, 20 to 50 percent by weight of molybdenum carbide and up to 30 percent by weight of a low-melting alloy based on a chromium alloy, a chromium-nickel alloy and / or an aluminum alloy.
- the preferred molybdenum carbide is a carbide with the composition M 02 C, and the preferred low-melting alloys are nickel-chromium alloys with 75 to 85% nickel and 15 to 25% chromium or aluminum alloys with 10 to 20% silicon and 80 to 90% aluminum.
- the wettable powder can be used in the form of mixtures of the three components, but preferably the wettable powder contains micropellets and / or composite powder from at least two of the components, and the powders are preferably applied by a plasma spraying process.
- the wettable powders according to the invention are also to be used preferably for coating piston rings, they can also be used for similar applications in the sense of the invention. It was found that the powder is also suitable for coating the top land and piston crowns of the pistons in internal combustion engines, and the friction surfaces of synchronizer rings were also coated with the powders according to the invention.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Powder Metallurgy (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3247054A DE3247054C1 (de) | 1982-12-20 | 1982-12-20 | Spritzpulver fuer die Herstellung verschleissfester Beschichtungen |
| DE3247054 | 1982-12-20 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0114232A1 EP0114232A1 (de) | 1984-08-01 |
| EP0114232B1 true EP0114232B1 (de) | 1987-06-03 |
Family
ID=6181144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP83111466A Expired EP0114232B1 (de) | 1982-12-20 | 1983-11-17 | Spritzpulver für die Herstellung verschleissfester Beschichtungen |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US4597939A (enExample) |
| EP (1) | EP0114232B1 (enExample) |
| JP (1) | JPS59133361A (enExample) |
| DE (2) | DE3247054C1 (enExample) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3315556C1 (de) * | 1983-04-29 | 1984-11-29 | Goetze Ag, 5093 Burscheid | Verschleissfeste Beschichtung |
| DE3421569C1 (de) * | 1984-06-09 | 1985-06-27 | Goetze Ag, 5093 Burscheid | Verschleissfeste Beschichtung |
| DE3515107C1 (de) * | 1985-04-26 | 1986-07-31 | Goetze Ag, 5093 Burscheid | Spritzpulver fuer die Herstellung verschleissfester und ausbruchsicherer Beschichtungen |
| CH678067A5 (enExample) * | 1989-01-26 | 1991-07-31 | Asea Brown Boveri | |
| US5690716A (en) | 1994-09-09 | 1997-11-25 | Osram Sylvania Inc. | Thermal spray powder |
| US5641580A (en) * | 1995-10-03 | 1997-06-24 | Osram Sylvania Inc. | Advanced Mo-based composite powders for thermal spray applications |
| DE19837945A1 (de) * | 1998-08-21 | 2000-02-24 | Asea Brown Boveri | Schaltanordnung und Verfahren zu ihrer Herstellung |
| AU5871000A (en) * | 1999-06-11 | 2001-01-02 | Paul G. Abrams | High dose radionuclide complexes for bone marrow suppression |
| US7645315B2 (en) * | 2003-01-13 | 2010-01-12 | Worldwide Strategy Holdings Limited | High-performance hardmetal materials |
| JP4289926B2 (ja) | 2003-05-26 | 2009-07-01 | 株式会社小松製作所 | 摺動材料、摺動部材および摺動部品並びにそれが適用される装置 |
| DE10361166A1 (de) * | 2003-12-22 | 2005-07-28 | Meisel, Jörg, Dr. | Bauteilanordnung für eine Prothese |
| JP4059246B2 (ja) * | 2004-12-10 | 2008-03-12 | 日産自動車株式会社 | 粗面化加工方法および切削工具 |
| US8906130B2 (en) | 2010-04-19 | 2014-12-09 | Praxair S.T. Technology, Inc. | Coatings and powders, methods of making same, and uses thereof |
| DE102013220040A1 (de) | 2013-10-02 | 2015-04-02 | H.C. Starck Gmbh | Gesinterte Spritzpulver auf Basis von Molybdänkarbid |
| DE102015213896A1 (de) * | 2015-07-23 | 2017-01-26 | Volkswagen Aktiengesellschaft | Verfahren zur Beschichtung eines metallischen Werkzeugs und Bauteil |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3313633A (en) * | 1963-07-24 | 1967-04-11 | Metco Inc | High temperature flame spray powder |
| US3419415A (en) * | 1964-09-29 | 1968-12-31 | Metco Inc | Composite carbide flame spray material |
| US3713788A (en) * | 1970-10-21 | 1973-01-30 | Chromalloy American Corp | Powder metallurgy sintered corrosion and heat-resistant, age hardenable nickel-chromium refractory carbide alloy |
| DE2433814B2 (de) * | 1974-07-13 | 1977-08-04 | Goetzewerke Friedrich Goetze Ag, 5093 Burscheid | Plasmaspritzpulver fuer verschleissfeste beschichtungen |
| US4066451A (en) * | 1976-02-17 | 1978-01-03 | Erwin Rudy | Carbide compositions for wear-resistant facings and method of fabrication |
| DE2841552C2 (de) * | 1978-09-23 | 1982-12-23 | Goetze Ag, 5093 Burscheid | Spritzpulver für die Herstellung verschleißfester Beschichtungen auf den Laufflächen gleitender Reibung ausgesetzter Maschinenteile |
| JPS5839759A (ja) * | 1981-09-02 | 1983-03-08 | Hitachi Metals Ltd | 高融点金属鋳造または高温ガラス成形用工具材料とその製造方法 |
-
1982
- 1982-12-20 DE DE3247054A patent/DE3247054C1/de not_active Expired
-
1983
- 1983-11-17 DE DE8383111466T patent/DE3371916D1/de not_active Expired
- 1983-11-17 EP EP83111466A patent/EP0114232B1/de not_active Expired
- 1983-12-15 JP JP58235238A patent/JPS59133361A/ja active Granted
- 1983-12-20 US US06/563,460 patent/US4597939A/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0325503B2 (enExample) | 1991-04-08 |
| DE3371916D1 (en) | 1987-07-09 |
| DE3247054C1 (de) | 1984-05-10 |
| JPS59133361A (ja) | 1984-07-31 |
| US4597939A (en) | 1986-07-01 |
| EP0114232A1 (de) | 1984-08-01 |
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