EP0098368B1 - Papier métallisé et son procédé de fabrication - Google Patents
Papier métallisé et son procédé de fabrication Download PDFInfo
- Publication number
- EP0098368B1 EP0098368B1 EP19830104741 EP83104741A EP0098368B1 EP 0098368 B1 EP0098368 B1 EP 0098368B1 EP 19830104741 EP19830104741 EP 19830104741 EP 83104741 A EP83104741 A EP 83104741A EP 0098368 B1 EP0098368 B1 EP 0098368B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pigment
- coating
- weight
- parts
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 239000000049 pigment Substances 0.000 claims abstract description 81
- 238000000576 coating method Methods 0.000 claims abstract description 78
- 239000011248 coating agent Substances 0.000 claims abstract description 75
- 239000011230 binding agent Substances 0.000 claims abstract description 21
- 229910052751 metal Inorganic materials 0.000 claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 21
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 19
- 239000011707 mineral Substances 0.000 claims abstract description 19
- 229920001059 synthetic polymer Polymers 0.000 claims abstract description 19
- 229920000126 latex Polymers 0.000 claims abstract description 14
- 239000004816 latex Substances 0.000 claims abstract description 12
- 239000000654 additive Substances 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 10
- 239000008199 coating composition Substances 0.000 claims description 19
- 229920000642 polymer Polymers 0.000 claims description 17
- 239000002245 particle Substances 0.000 claims description 13
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 12
- 239000004014 plasticizer Substances 0.000 claims description 10
- 238000001465 metallisation Methods 0.000 claims description 9
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 2
- 229920000578 graft copolymer Polymers 0.000 claims description 2
- 229920001519 homopolymer Polymers 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 229920001897 terpolymer Polymers 0.000 claims description 2
- 238000001771 vacuum deposition Methods 0.000 claims 2
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 claims 1
- 238000001704 evaporation Methods 0.000 abstract description 4
- 230000008020 evaporation Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 16
- 229920003023 plastic Polymers 0.000 description 11
- 239000004033 plastic Substances 0.000 description 11
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 8
- 238000005266 casting Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000007740 vapor deposition Methods 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 239000004922 lacquer Substances 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000005018 casein Substances 0.000 description 2
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 2
- 235000021240 caseins Nutrition 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229920006322 acrylamide copolymer Polymers 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 150000001860 citric acid derivatives Chemical class 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- -1 ethylene, propylene Chemical group 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000000416 hydrocolloid Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000001883 metal evaporation Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000867 polyelectrolyte Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- KMNONFBDPKFXOA-UHFFFAOYSA-N prop-2-enamide;styrene Chemical compound NC(=O)C=C.C=CC1=CC=CC=C1 KMNONFBDPKFXOA-UHFFFAOYSA-N 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920005613 synthetic organic polymer Polymers 0.000 description 1
- 150000003892 tartrate salts Chemical class 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 239000004924 water-based lacquer Substances 0.000 description 1
- 239000003232 water-soluble binding agent Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/02—Metal coatings
- D21H19/08—Metal coatings applied as vapour, e.g. in vacuum
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/254—Polymeric or resinous material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31703—Next to cellulosic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/3188—Next to cellulosic
- Y10T428/31895—Paper or wood
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/3188—Next to cellulosic
- Y10T428/31895—Paper or wood
- Y10T428/31899—Addition polymer of hydrocarbon[s] only
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31971—Of carbohydrate
- Y10T428/31989—Of wood
Definitions
- the invention relates to a metal-coated paper, in which the metal layer is applied to a cast-coated paper by direct vapor deposition, and a process for its production.
- a firmly adhering metal layer can be applied to a cast-coated paper without pre-coating by vapor deposition in a vacuum if the pigmented coating composition for the cast coating has a pH ⁇ 7 and a polymer in it as a binder Amount of at least 5% by weight is contained, in the polymerization of which at least 8% by weight, based on total monomers, was used as acrylic acid or methacrylic acid.
- the acidic pH range of the coating compound and the special polymer are indispensable for dispensing with the pre-coating during the metallization.
- the coating composition can contain 15-90% by weight of polymer containing carboxyl groups and 10-85% by weight of mineral pigment with a total solids content of 25-50% by weight.
- the applied weight is 8-12 g / m 2 , with 12 g / m 2 achieving better coverage of the paper than with 16 g / m 2 of a coating composition which contains casein and a butadiene styrene latex as a binder.
- the chrome cylinder is smoothed at temperatures of 165 ° C-212 ° C at a working speed of around 37 m / min.
- the base coating of the paper contains 52-88% by weight of inorganic pigment, 2-20% by weight of thermoplastic pigment, 5-25% by weight of a soft polymer latex with a glass transition temperature (Tg) ⁇ 21 ° C. and 5-25% by weight of one natural water-soluble binder.
- the object of the invention is to provide a metallized paper with a mirror-like metallic surface, for the metallization of which a pre-coating of the paper surface provided with a pigmented coating is not necessary and which can be produced without difficulty on the systems customary in paper finishing.
- a metallized paper the metal layer of which is applied to a cast-coated paper by evaporation in a vacuum
- the paper optionally has a pigmented layer under the casting line containing mineral pigments, latex binders and conventional additives, and is characterized in that the casting line , which was produced with a coating material having a pH value> 7, is present in an amount of 15-30 g / m 2 , at least 5 out of 100 parts by weight of the pigment contained in the cast coating are synthetic polymer pigment, the average particle diameter of 0.1 to 30 is 11 m, and for every 100 parts by weight of pigment there are 5-25 parts by weight of film-forming binder.
- the invention also encompasses a process for producing a metallized paper with a mirror-like surface, in which a pigmented coating is optionally first applied to a paper and a cast coating containing mineral pigments, latex binders and customary other additives is applied to the paper, and a metal layer is then evaporated directly in vacuo , which is characterized by the application of a pH> 7 aqueous coating composition which contains at least 5 out of 100 parts by weight of the pigments contained as syn thetic polymer pigment with an average particle diameter of 0.1-30 1 1m and for 100 parts by weight of pigment 5-25 parts by weight of film-forming binder in such an amount that after drying 10-30 g / m 2 casting line are present, drying the coating a moisture content of 5% to 15%, pressing the coated paper surface onto a drum with a high-gloss surface at a temperature of 100 ° C to 160 ° C by means of a roller and a line pressure of> 1,000 N / cm.
- the metallized paper according to the invention may have a pigmented layer under the cast coating containing mineral pigments, latex binders and conventional additives.
- This cast coat differs from the known coatings in that at least 5 out of 100 parts by weight of the pigment contained in the cast coat is synthetic polymer pigment, the average particle diameter of which is 0.1 to 30 11 m, and 5 to 25 parts by weight of film-forming binder are present per 100 parts by weight of pigment.
- the coating composition having a pH> 7 is applied in an amount such that a coating weight of 10-30 g / m 2 is present after drying.
- the combination of 93-75 parts by weight of mineral pigment with 7-25 parts by weight of synthetic polymer pigment has also proven to be suitable.
- the cast coating is preferably present in an amount of 15-26 g / m 2 , very particularly preferably a coating weight of 18-25 g / m 2. Coating amounts of 20-25 g / m 2 are also possible.
- a pigmented coating is optionally first applied to a paper, and a cast coating containing mineral pigments, latex binders and customary additives is applied to this paper, and a metal layer is then evaporated directly in vacuo.
- the aqueous coating composition has a pH> 7 and contains at least 5 out of 100 parts by weight of the pigments contained as a synthetic polymer pigment with an average particle diameter of 0.1-30 1 1m and for 100 parts by weight pigment 5-25 parts by weight of film-forming binder and customary others Additives. It is applied in such an amount that 10-30 g / m 2 casting line are present after drying.
- the coating is dried to a moisture content of 5% to 15% and then pressed with the coated paper surface onto a drum with a high-gloss surface at a temperature of 100 ° C to 160 ° C by means of a roller with a line pressure of> 1,000 N / cm.
- a procedure with drum temperatures of 120 ° C-140 ° C is particularly suitable.
- DE-A 2603155 describes a cast coating process in which a tough porous coating is first produced, which is then smoothed on the hot chrome cylinder after rewetting.
- Synthetic polymers which can be plasticized with water and have a specific ratio of film formation temperature T f to glass transition temperature Tg are therefore used as binders.
- the description states that the properties of the coating can be influenced by using hard latices with a Tg> 45 ° C.
- Polymer pigments are mentioned among the pigments and in one example a part of the mineral pigment is replaced by a polystyrene pigment with an average particle diameter of 0.5 ⁇ m in order to increase the volume of the coating for a given coat weight.
- Plastic pigments are offered in the form of stable aqueous dispersions with average particle diameters of 0.1-30 ⁇ m of the plastic pigment in certain grades by the relevant chemical industry. Plastic pigments whose average particle diameter is 0.1-1.5 ⁇ m have proven particularly successful, and particle diameters of> 0.5-1.0 ⁇ m are very particularly preferred.
- the polymer pigments are polystyrene, styrene-acrylamide copolymers, graft copolymers from styrene and acrylic acid derivatives, terpolymers from styrene, acrylonitrile and acrylic acid or derivatives, polyvinyl chloride, polyvinyl chloride copolymers, polyvinyl acetate, polyvinyl acetate copolymers, homopolymers of olefins such as ethylene, propylene, copolymers of two or more olefins, copolymers of olefins with other monomers such as styrene or unsaturated carboxylic acids such as maleic acid and the like.
- the polymer pigments can also be used in mixtures.
- urea-formaldehyde resins or melamine-formaldehyde resins are also suitable.
- the dispersions generally have a solids content of 40-60% by weight and are stabilized by means of suitable emulsifiers.
- the stabilizing auxiliaries should indeed be compatible with the customary compositions of pigmented coating compositions, so that incorporation should be possible without particular difficulty.
- coating compositions for the cast coating of paper have the property of forming a gel and solidifying under certain conditions, for example elevated temperature or pH shift.
- the gelation conditions of the paper coating composition are influenced to a considerable extent by the stabilizing agents of the plastic pigment dispersions, so that special precautions are necessary in order to be able to use plastic pigments when casting.
- An aqueous, mineral and plastic pigment which can be gelled by heat, and a coating color containing latex and possibly protein binders, is used which spontaneously coagulates or gels at and above a defined temperature without the need to substantially remove water, e.g. by evaporation or penetration into the base paper.
- peptizing and dispersing agents in the form of protective hydrocolloids, which can simultaneously perform binding tasks, and in the form of known polyelectrolytes (e.g. polyacrylates, polyphosphates, citrates, tartrates), possibly supported synergistically by the use of two- or polyvalent metal cations , in combination with the use of a suitable [OH] ion concentration, which also has a synergistic effect, can be used individually or in combination with one another to generate the coagulation readiness of the coating composition.
- polyelectrolytes e.g. polyacrylates, polyphosphates, citrates, tartrates
- plastic pigments can also be used alone or in combination with mineral pigments in coating compositions intended for cast coating of paper.
- a small, but also a high proportion of plastic pigment is possible, although under the conditions of casting, the requirement to avoid temperatures at which the plastic pigment softens is not met.
- Plasticizers which can be used in the coating composition are conventional plasticizers, such as dibutyl phthalate, dioctyl phthalate, epoxy plasticizers and other substances suitable for plasticizing synthetic polymers.
- the cast coating may contain up to 25% by weight, based on synthetic polymer pigment, preferably up to 15% by weight of plasticizer. Plasticizer contents of 5 to 10% by weight, based on synthetic polymer pigment, are very particularly preferred.
- the partially dried paper coating is applied to a hot cylinder with a high-gloss surface and pressed on by means of a roller, the coating being plasticized under the temperature and pressure conditions, so that the surface is an image of the highly polished surface of the cylinder.
- the cast-coated paper surface can be improved to such an extent that direct vapor deposition of this surface is possible and a metallized paper results that has a mirror-gloss surface with a metallic character having. This result is completely surprising.
- a plasticizer additive is not required per se, however, the plasticizability of the coating can be improved by using plasticizer, so that at a given temperature and a given line pressure, a higher web speed on the hot chrome cylinder is possible due to the higher plasticity of the coating.
- the addition of plasticizers also allows the temperature of the chrome cylinder to be chosen lower and / or the pressure exerted by a roller on the web to be reduced.
- the composition of the cast coating slip according to the invention makes it possible to adapt the actual casting coating process to the conditions of existing systems in such a way that the smooth and closed surface required for direct metal vapor deposition is achieved.
- metals are suitable as metals for metallizing, such as aluminum, nickel, chromium, copper, but also nobler metals such as gold or silver can be applied by vacuum evaporation.
- metals for metallizing such as aluminum, nickel, chromium, copper, but also nobler metals such as gold or silver can be applied by vacuum evaporation.
- aluminum, nickel or copper are preferably used for reasons of cost.
- the known, frequently described systems are used for direct metallization, in which the coating is applied by depositing metal vapors which are generated in a high vacuum.
- the thickness of the precipitate depends on the flow rate and metal evaporation capacity and is extremely ge ring. Usually, coating thicknesses of 0.01-0.05gm are expected.
- the metal layer can also be covered with a protective, color or functional layer. Due to the lack of a lacquer layer under the metal, the paper according to the invention retains the paper character and properties such as rigidity and behavior in the event of climate change correspond to those of paper. In contrast, the existing lacquer layer which has been customary in the case of known papers metallized in the direct process, on the other hand, changes the paper properties, in particular the flatness behavior, significantly.
- the paper according to the invention can also be printed better than pre-coated papers because the blocking lacquer layer does not delay the drying of the ink. When used as labels for bottles, the detachability in cleaning systems is better than that of pre-coated papers because the paper moistens more easily and quickly.
- a pigmented precoat is first applied to a paper web of a conventional base paper with a composition of 50 g / m 2 and dried.
- This base coating with an application weight of 8 g / m 2 has a customary composition of 80-90 parts by weight of mineral pigment and 10-20 parts by weight of conventional binders such as polymer latices, casein, starch, polyvinyl alcohol or the like. Clay, calcium carbonate serve as pigments. Zinc oxide, BaS0 4 .
- a coating composition of the following composition is applied to this dried coating in a quantity of 20 g / m2 (after drying):
- the coating composition applied by means of conventional aggregates is dried to a moisture content of 8% and then pressed onto a cylinder with a high-gloss chrome-plated surface at a temperature of 150 ° C. and a line pressure of 1200 N / cm by means of a roller.
- the web speed is 150 m / min.
- the web running from the chrome cylinder is wound up and then provided with an aluminum layer in a vacuum metallization system.
- the moisture content before metallizing the paper is 2.5%. After metallizing, the moisture content is adjusted to 6-7% by conditioning.
- the paper obtained has a mirror-like metallic surface.
- mineral pigments such as kaolin, Ca Co 3 , BaS0 4 , ZnO, satin white and the like can also be used as mineral pigments in the cast coating instead of clay.
- a coating slip of the following composition is applied in a quantity of 25 g / m2 to a coating base paper of conventional composition with a weight per unit area of 5 g / m2:
- the coating composition applied by means of conventional aggregates is dried to a moisture content of 8% and then pressed onto a cylinder with a high-gloss chrome-plated surface at a temperature of 150 ° C. and a line pressure of 1200 N / cm by means of a roller.
- the web speed is 150 m / min.
- the web running from the chrome cylinder is wound up and then provided with an aluminum layer in a vacuum metallization system.
- the moisture content before metallizing the paper was 2.5%. After metallizing, the moisture content is adjusted to 6-7% by conditioning.
- the paper obtained has a mirror-like metallic surface.
Landscapes
- Paper (AREA)
- Laminated Bodies (AREA)
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT83104741T ATE22712T1 (de) | 1982-07-09 | 1983-05-13 | Metallisiertes papier und verfahren zur herstellung. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3225658A DE3225658C1 (de) | 1982-07-09 | 1982-07-09 | Metallisiertes Papier und Verfahren zur Herstellung sowie dessen Verwendung |
DE3225658 | 1982-07-09 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0098368A2 EP0098368A2 (fr) | 1984-01-18 |
EP0098368A3 EP0098368A3 (en) | 1984-03-28 |
EP0098368B1 true EP0098368B1 (fr) | 1986-10-08 |
Family
ID=6167996
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19830104741 Expired EP0098368B1 (fr) | 1982-07-09 | 1983-05-13 | Papier métallisé et son procédé de fabrication |
Country Status (5)
Country | Link |
---|---|
US (1) | US4567098A (fr) |
EP (1) | EP0098368B1 (fr) |
JP (1) | JPS5921795A (fr) |
AT (1) | ATE22712T1 (fr) |
DE (2) | DE3225658C1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4029491A1 (de) * | 1990-09-18 | 1992-03-19 | Feldmuehle Ag | Beschichtetes papier |
US20230150755A1 (en) * | 2020-12-29 | 2023-05-18 | Mondi Kale Nobel Ambalaj Sanayi Ve Ticaret Anonim Sirketi | Aluminum-free cornet cone package |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02190330A (ja) * | 1989-01-19 | 1990-07-26 | Toppan Printing Co Ltd | 燻銀調蒸着シート |
US4929470A (en) * | 1989-02-24 | 1990-05-29 | James River Corporation | Method of making decorative cast-coated paper |
DE4139386C1 (fr) * | 1991-11-29 | 1993-04-22 | Stora Feldmuehle Ag, 4000 Duesseldorf, De | |
US5562994A (en) * | 1994-09-21 | 1996-10-08 | Kimberly-Clark Corporation | Un-coated paper-making sludge substrate for metallizing |
DE9419333U1 (de) * | 1994-12-02 | 1995-01-26 | Lefatex Chemie GmbH, 41379 Brüggen | Beschichtungsmittel für Papieroberflächen |
AUPO484797A0 (en) * | 1997-01-29 | 1997-02-20 | Securency Pty Ltd | Printed matter producing reflective intaglio effect |
GB9823499D0 (en) * | 1998-10-27 | 1998-12-23 | Proman Chem Ltd | Barrier coatings |
AUPQ095899A0 (en) | 1999-06-11 | 1999-07-08 | Securency Pty Ltd | Security document or device having an intaglio contrast effect |
US6818269B2 (en) | 2002-09-27 | 2004-11-16 | Dot Packaging Group, Inc. | Metallic board |
ITUD20030221A1 (it) * | 2003-11-11 | 2005-05-12 | Metalpack Srl | Procedimento per la produzione di carta metallizzata e carta metallizzata prodotta mediante tale procedimento. |
US20060040091A1 (en) * | 2004-08-23 | 2006-02-23 | Bletsos Ioannis V | Breathable low-emissivity metalized sheets |
EP1860235A1 (fr) * | 2006-05-23 | 2007-11-28 | M-real Oyj | Papier couché avec des propriértés d'étiquetage améliorés |
EP1892112A1 (fr) * | 2006-08-22 | 2008-02-27 | M-real Oyj | Matériau brillant pour l'enregistrement par jet d'encre |
US20100154613A1 (en) * | 2008-12-19 | 2010-06-24 | Multi-Color Corporation | Label that is Removable or Having a Removable Section |
EP2289703A1 (fr) * | 2009-08-26 | 2011-03-02 | M-real Oyj | Matériel d'enregistrement thermosensible contenant des nanoparticles |
NL2006977C2 (en) * | 2011-06-21 | 2012-12-28 | Ar Metallizing N V | Method for producing coated vacuum metallized substrates with high vapour and oxygen barrier properties. |
JP6707833B2 (ja) * | 2015-10-15 | 2020-06-10 | 凸版印刷株式会社 | 蒸着紙の製造方法 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2685538A (en) * | 1946-01-16 | 1954-08-03 | Warren S D Co | Coated paper and process of making |
US3113888A (en) * | 1961-03-03 | 1963-12-10 | Nat Starch Chem Corp | Direct method for metalization of cast-coated paper |
NL272262A (fr) * | 1961-12-01 | |||
US3411948A (en) * | 1964-04-08 | 1968-11-19 | Hewlett Packard Co | Electrosensitive recording medium |
US3355348A (en) * | 1964-09-02 | 1967-11-28 | Du Pont | Heat sealable-aluminum foil paper laminate |
US3463659A (en) * | 1965-10-22 | 1969-08-26 | Oxford Paper Co | Vacuum metallized paper |
US3714107A (en) * | 1968-05-29 | 1973-01-30 | Scott Paper Co | High solids coating composition |
GB1483441A (en) * | 1975-01-31 | 1977-08-17 | Star Paper Ltd | Cast coated paper and its production and compositions for making it |
JPS5336574A (en) * | 1976-09-17 | 1978-04-04 | Fuji Photo Film Co Ltd | Method of manufacturing thin plated material with layer of evaporated metal |
DE2636797B2 (de) * | 1976-08-16 | 1981-06-04 | Basf Ag, 6700 Ludwigshafen | Wäßriges Beschichtungs-, Imprägnierungs- und Verklebungsmittel |
US4293595A (en) * | 1979-03-28 | 1981-10-06 | International Paper Company | Aqueous process for making a conductive medium for electrostatic printing |
AU5961680A (en) * | 1979-06-29 | 1981-01-08 | Mitsui Petrochemical Industries, Ltd. | Metallised paper |
JPS56140197A (en) * | 1980-03-31 | 1981-11-02 | Mitsui Petrochemical Ind | Aluminum laminated paper |
-
1982
- 1982-07-09 DE DE3225658A patent/DE3225658C1/de not_active Expired
-
1983
- 1983-05-13 AT AT83104741T patent/ATE22712T1/de not_active IP Right Cessation
- 1983-05-13 EP EP19830104741 patent/EP0098368B1/fr not_active Expired
- 1983-05-13 DE DE8383104741T patent/DE3366720D1/de not_active Expired
- 1983-07-06 US US06/511,216 patent/US4567098A/en not_active Expired - Lifetime
- 1983-07-08 JP JP58123584A patent/JPS5921795A/ja active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4029491A1 (de) * | 1990-09-18 | 1992-03-19 | Feldmuehle Ag | Beschichtetes papier |
US20230150755A1 (en) * | 2020-12-29 | 2023-05-18 | Mondi Kale Nobel Ambalaj Sanayi Ve Ticaret Anonim Sirketi | Aluminum-free cornet cone package |
US12091234B2 (en) * | 2020-12-29 | 2024-09-17 | Mondi Kale Nobel Ambalaj Sanayi Ve Ticaret Anonim Sirketi | Aluminum-free cornet cone package |
Also Published As
Publication number | Publication date |
---|---|
US4567098A (en) | 1986-01-28 |
JPS5921795A (ja) | 1984-02-03 |
ATE22712T1 (de) | 1986-10-15 |
DE3225658C1 (de) | 1984-01-05 |
EP0098368A3 (en) | 1984-03-28 |
EP0098368A2 (fr) | 1984-01-18 |
DE3366720D1 (en) | 1986-11-13 |
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