EP0059136B1 - Uberzugsverfahren für Metallsubstrate mittels Kunststoffen und auf diese Weise erhaltene Metallkunststoffkomplexe - Google Patents
Uberzugsverfahren für Metallsubstrate mittels Kunststoffen und auf diese Weise erhaltene Metallkunststoffkomplexe Download PDFInfo
- Publication number
- EP0059136B1 EP0059136B1 EP19820400214 EP82400214A EP0059136B1 EP 0059136 B1 EP0059136 B1 EP 0059136B1 EP 19820400214 EP19820400214 EP 19820400214 EP 82400214 A EP82400214 A EP 82400214A EP 0059136 B1 EP0059136 B1 EP 0059136B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polyamide
- process according
- layer
- primary layer
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 45
- 230000008569 process Effects 0.000 title claims description 32
- 238000000576 coating method Methods 0.000 title claims description 31
- 239000011248 coating agent Substances 0.000 title claims description 27
- 239000000758 substrate Substances 0.000 title claims description 22
- 229920003023 plastic Polymers 0.000 title claims description 16
- 239000004033 plastic Substances 0.000 title claims description 16
- 239000000463 material Substances 0.000 title claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 64
- 229920002647 polyamide Polymers 0.000 claims description 64
- 239000000843 powder Substances 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 25
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 239000002904 solvent Substances 0.000 claims description 17
- 239000000725 suspension Substances 0.000 claims description 17
- 239000011347 resin Substances 0.000 claims description 12
- 229920005989 resin Polymers 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 239000007791 liquid phase Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 5
- 239000006185 dispersion Substances 0.000 claims description 5
- 239000005007 epoxy-phenolic resin Substances 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- 239000011701 zinc Substances 0.000 claims description 5
- 229920000571 Nylon 11 Polymers 0.000 claims description 4
- 229920000299 Nylon 12 Polymers 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 229920002292 Nylon 6 Polymers 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- NVKTUNLPFJHLCG-UHFFFAOYSA-N strontium chromate Chemical compound [Sr+2].[O-][Cr]([O-])(=O)=O NVKTUNLPFJHLCG-UHFFFAOYSA-N 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 claims description 3
- 229910000165 zinc phosphate Inorganic materials 0.000 claims description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 2
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 2
- 150000002576 ketones Chemical class 0.000 claims description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 claims description 2
- 229940100630 metacresol Drugs 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 239000005011 phenolic resin Substances 0.000 claims description 2
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 claims 1
- BNCADMBVWNPPIZ-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(methoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound COCN(COC)C1=NC(N(COC)COC)=NC(N(COC)COC)=N1 BNCADMBVWNPPIZ-UHFFFAOYSA-N 0.000 claims 1
- 229910000838 Al alloy Inorganic materials 0.000 claims 1
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 claims 1
- 229920003270 Cymel® Polymers 0.000 claims 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 claims 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- 239000003849 aromatic solvent Substances 0.000 claims 1
- 125000003118 aryl group Chemical group 0.000 claims 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims 1
- 239000003112 inhibitor Substances 0.000 claims 1
- 150000002513 isocyanates Chemical class 0.000 claims 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims 1
- 239000000155 melt Substances 0.000 claims 1
- 229920001296 polysiloxane Polymers 0.000 claims 1
- 239000004094 surface-active agent Substances 0.000 claims 1
- 238000009736 wetting Methods 0.000 claims 1
- 238000005260 corrosion Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000007797 corrosion Effects 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 238000006068 polycondensation reaction Methods 0.000 description 5
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- PBLZLIFKVPJDCO-UHFFFAOYSA-N 12-aminododecanoic acid Chemical compound NCCCCCCCCCCCC(O)=O PBLZLIFKVPJDCO-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000004383 yellowing Methods 0.000 description 3
- HASUJDLTAYUWCO-UHFFFAOYSA-N 2-aminoundecanoic acid Chemical compound CCCCCCCCCC(N)C(O)=O HASUJDLTAYUWCO-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N Isophorone Natural products CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 239000013043 chemical agent Substances 0.000 description 2
- 239000013065 commercial product Substances 0.000 description 2
- 239000007859 condensation product Substances 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- GDXHBFHOEYVPED-UHFFFAOYSA-N 1-(2-butoxyethoxy)butane Chemical compound CCCCOCCOCCCC GDXHBFHOEYVPED-UHFFFAOYSA-N 0.000 description 1
- GUOSQNAUYHMCRU-UHFFFAOYSA-N 11-Aminoundecanoic acid Chemical compound NCCCCCCCCCCC(O)=O GUOSQNAUYHMCRU-UHFFFAOYSA-N 0.000 description 1
- QUBNFZFTFXTLKH-UHFFFAOYSA-N 2-aminododecanoic acid Chemical compound CCCCCCCCCCC(N)C(O)=O QUBNFZFTFXTLKH-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 241000206607 Porphyra umbilicalis Species 0.000 description 1
- 206010036618 Premenstrual syndrome Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- QFNNDGVVMCZKEY-UHFFFAOYSA-N azacyclododecan-2-one Chemical compound O=C1CCCCCCCCCCN1 QFNNDGVVMCZKEY-UHFFFAOYSA-N 0.000 description 1
- CJYXCQLOZNIMFP-UHFFFAOYSA-N azocan-2-one Chemical compound O=C1CCCCCCN1 CJYXCQLOZNIMFP-UHFFFAOYSA-N 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- UBAZGMLMVVQSCD-UHFFFAOYSA-N carbon dioxide;molecular oxygen Chemical compound O=O.O=C=O UBAZGMLMVVQSCD-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000004532 chromating Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
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- 230000001747 exhibiting effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005360 mashing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- SXJVFQLYZSNZBT-UHFFFAOYSA-N nonane-1,9-diamine Chemical compound NCCCCCCCCCN SXJVFQLYZSNZBT-UHFFFAOYSA-N 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/53—Base coat plus clear coat type
- B05D7/536—Base coat plus clear coat type each layer being cured, at least partially, separately
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/02—Sheets of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/10—Applying the material on both sides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2451/00—Type of carrier, type of coating (Multilayers)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2504/00—Epoxy polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2505/00—Polyamides
Definitions
- the invention relates to the field of coating of metallic substrates. More particularly, it relates to a process for coating metallic substrates using plastics making it possible to produce multi-layer metal-plastic complexes. It also relates to the products obtained by such a process.
- the metals constituting the sheet were generally steel or galvanized steel or aluminum or an aluminum-based alloy.
- the plastics used were mainly polyvinyl chloride, and to a lesser extent polyethylene.
- the present invention relates to the application to a metal substrate of one or more layers of plastics, the outer layer always being polyamide.
- the object of the present invention is on the one hand to provide a more economical method than the known methods which start from films produced beforehand, and on the other hand, to provide a method applicable to polyamides.
- polyamides are indeed particularly advantageous by their resistance to temperature, abrasion, to chemical agents, which are better than those of plastics used until now, such as PVC and provide total protection against corrosion to the metal substrate. basic.
- Patent FR-A-2075 916 describes a process for coating a metallic substrate, more specifically for the interior coating of aluminum walls of kegs intended to contain beer. After applying a primer, a polyamide powder is deposited electrostatically, the outer layer of polyamide is then melted. The polyamide layer obtained has a thickness of 125 to 175 microns.
- the patent FR-A-2 075 916 does not propose a continuous coating process making it possible to achieve in a single pass an external coating of thin polyamide, due to the fact that it is limited to the implementation of a technique for electrostatically applying the polyamide powder.
- the subject of the invention is a process which makes it possible in particular to continuously coat metallic substrates presented in strips, by virtue of the use of a dispersion of polyamide powder in an organic liquid phase, this powder having a determined particle size.
- the subject of the invention is a method for coating a metal substrate, in particular for producing an anti-corrosion coating, according to which a primary layer and at least one layer of plastic are applied to said substrate, the primary layer containing a resin chosen from epoxyphenolic resins, mixtures of epoxy resins and phenolic resins and combinations of said resins and mixtures of resins, while the last layer of plastic material is a layer of polyamide, after which the whole is heated to melting the outer polyamide layer, said method being characterized in that said polyamide layer is continuously applied in the form of a suspension, in an organic liquid phase, of polyamide powder whose particle size is less than 40 microns , the thickness of the outer polyamide layer being between 20 and 50 microns, the process being carried out continuously and in a single pass.
- the invention involves the application to the substrate of an organic bonding primer, susceptible to a modification of structure by heat.
- the metal substrate intended to be covered with polyamide suspension is previously coated with a primer, because, among other functions, this ensures the connection between the metal and the polyamide coating, due to the fact the very good adhesiveness which it has both towards metals and polyamides.
- the primer strengthens the metal protection provided by the polyamide coating firstly by preventing the path between metal and polyamide of gases such as oxygen, carbon dioxide, water vapor, and then, by superimposing its own protective action to that of polyamide.
- the presence of the primer is even more essential when the sheet to be coated has not undergone a preparation treatment.
- the primer contains an epoxy resin in an amount between 1 and 20% of the total weight of the primer, associated with a phenolic resin in an amount between 1 and 20% of the total weight of the primer, or an epoxy resin -phenolic in an amount between 1% and 20% of the total weight of the primary or a mixture of the above resins in the same weight proportions relative to the primary as those mentioned above.
- the anti-corrosion action provided by the primer can be reinforced by adding to the primer corrosion-inhibiting chemical compounds such as zinc phosphate, zinc tetrahydroxychromate, strontium chromate, these salts which can be used alone or as a mixture.
- the primer corrosion-inhibiting chemical compounds such as zinc phosphate, zinc tetrahydroxychromate, strontium chromate, these salts which can be used alone or as a mixture.
- the second step of the coating process consists in coating the primer with a suspension of a thermoplastic fine powder based on polyamide, presented in a solvent or mixture of organic solvents.
- the final step of heating the entire coating can allow proper attachment of the primer on the substrate.
- the final heating step causes the polyamide particles to melt and forms a continuous and smooth layer on the substrate.
- this is a purely physical transformation carried out under the effect of the rise in temperature, for example in a heat treatment oven. This characteristic is advantageous and constitutes an important difference with the processes of the prior art in which the heat treatment was intended to effect a chemical transformation comparable to a crosslinking in the final plastic layer.
- the final layer or finishing layer is obtained by evaporation of the liquid phase in which the polyamide particles are suspended and by fusion of said particles to form the final layer.
- the grain size of the polyamide powder corresponds to a specific particle size, being in a range less than 40 ⁇ and preferably between 10 to 40 ⁇ , particularly between 10 and 30 ⁇ .
- the powders suspended are powders of polyamides, that is to say resins of high molecular weight obtained from lactams or amino acids whose hydrocarbon chain has a number of carbon atoms between 4 and 20 such as, for example, caprolactam, oenantholactam, dodecalactam, undecanolactam, dodecanolactam, 11 amino-undecanoic acid, 12 amino-dodecanoic acid.
- the polyamide may also be a condensation product of a dicarboxylic acid with a diamine such as, for example, the polyamides 6.6, 6.9, 6.10, 6.12, 9.6, condensation products of hexamethylene diamine with adipic acid, the azelaic acid, sebacic acid, 1.12 dodecanedioic acid and nonamethylene diamine with adipic acid.
- the powders can consist of copolyamides resulting from the polymerization of the various monomers mentioned above.
- copolyamides result from the polycondensation of e-caprolactam, amino-undecanoic acid and / or lauryl lactam.
- their melt viscosity is all the higher, which affects their spreading on the substrate during fusion; according to the present invention, the suspension may contain adjuvants which promote spreading of the molten polyamide despite a high melting viscosity.
- the lower the molecular weight the more the coating will be fluid in the molten state to the detriment of its mechanical properties, its aging and its resistance to weathering.
- the inherent viscosity (measured at 20 ° C. for a solution of 0.5 g in 100 ml of metacresol) of the polyamide powders, reflecting their molecular mass, is between the values 0.75 and 1.40; the nature of the polyamide and the final application of the coated substrate are the determining factors for choosing the most favorable value.
- the polyamide powders used according to the invention can be obtained by all kinds of techniques known to a person skilled in the art, for example by grinding polyamide granules previously cooled with liquid nitrogen, or dissolving these granules in solvents hot and precipitation by cooling, among others.
- the organic liquid phase containing the polyamide powder in suspension, comprises a solvent or mixture of solvents chosen from alcohols, esters, aromatic hydrocarbons, and ketones.
- solvents examples include benzyl alcohol, N-methyl pyrrolidone, ethylglycol acetate, dibutylglycol acetate or mixtures of solvents marketed under the name Solvesso 100 and 150.
- the suspension based on polyamide powder may contain various additives which promote suspension, such as expanded silica (for example the product known as Aerosil) or which modify the surface tension, as is known to man of the art. art in the field of paints and varnishes.
- expanded silica for example the product known as Aerosil
- surface tension as is known to man of the art. art in the field of paints and varnishes.
- These powders can be in their natural state and, consequently, generate colorless or pigmented coatings, the pigment or pigments which can be introduced into the suspension by means of a cutting resin as is known to those skilled in the art. art for the formulation of pigmented compositions.
- the coating can be done on one or both sides of such a sheet.
- the method is applicable with the most advantages to metal strips of thickness between 0.2 mm and 2 mm approximately.
- the thickness of the external polyamide finishing layer is between approximately 20 and 50 ⁇ .
- the strip unwinding station includes a coil 1 and an accumulator allowing it to dampen the variations in length and voltage following the changes of coils.
- the strip then passes through a primary coating station 3.
- the station 3 includes a duo of cylinders working according to the known technique called "reverse roll •.
- An alternative embodiment of this primary coating step is shown in Figure 2.
- the solution to be applied is contained in a tank 10 and deposited on the strip by a duo of cylinders 11, 12.
- a final thickness of 6 to 7 microns is considered sufficient for the primer.
- the general reference 4 designates a drying and crosslinking oven for the primer deposited at station 3.
- the temperature to be reached in the oven 4 will obviously depend on the nature of the primer.
- peak metal temperature a measure of the true baking temperature of the primary.
- the installation shown in FIG. 1 for implementing the method of the invention then comprises a station 5 for cooling by forced air of the strip coated with primer.
- Station 6 is used to apply a thin polyamide powder dispersion layer according to the invention to the strip already coated with primer.
- station 6 comprises a duo of cylinders working according to the principle of rotogravure (similar to FIG. 2).
- a drying and gelling oven 7 is used to remove solvents from the organic phase and to melt the grains of fine powder into a continuous layer. On leaving the oven 7 the strip passes through a cooling station 8 and then into a reel 9 preceded by its accumulator 9a.
- the temperature conditions in the oven 7 will depend on the nature of the polyamides used.
- the area between the temperature curve recorded on the sheet between the entry and exit of the oven, the x-axis (indifferently graduated in space or time) and the two verticals corresponding to the entry and to leaving the oven corresponds to the energy used to carry out the operations for removing the solvents, crosslinking the cutting binder and melting the polyamide powder.
- the method of the invention makes it possible to treat metallic substrates presented in coils, by means of a continuous fabrication line of the kind represented in FIG. 1.
- This primer is characterized by a total absence of yellowing and good flexibility due to the presence of polyester; on the other hand, its resistance to boiling water is poor.
- This primer is also characterized by an absence of yellowing.
- This primer is characterized by good resistance to boiling water. It can therefore be seen that the formulation of the primer can be adapted to the end use of the coated sheet.
- the polyamide powder can, depending on the desired applications, have a concentration in the dispersion varying from 20 to 50%.
- It also serves as a cutting resin, a vector for various additives or a complement of fillers allowing the finishing coat to be tinted.
- a mild steel strip in a continuous strip 0.7 mm thick having undergone a surface preparation for the dual purpose of protecting against corrosion and promoting adhesion with the commercial product referenced BONDERITE 914 of the Company PARKER, is introduced at station 3 for primary coating with a speed of approximately 30 m / mm.
- the multilayered metalloplastic complex obtained can undergo successfully without exhibiting the phenomenon of detachment of the plastic coating the immersion test for 1000 hours in boiling water on test pieces having undergone cross-shaped notches in the coating.
- a 0.5 mm thick strip of aluminum strip having undergone a surface preparation with the commercial product referenced COLARDIN 6204 from the company CFPL, receives at the coating station 3 a primary layer according to formula II d '' dry thickness of 4 to 5 microns and reaches a PMT of 249 ° C in the oven 4. Likewise, in the second oven 7, the strip also reaches a PMT of 249 ° C. after application of a layer of formula VI where the polyamide is a polyamide 12 of which it will retain a dry thickness of 25 microns.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Laminated Bodies (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Claims (19)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8103528A FR2500371A1 (fr) | 1981-02-23 | 1981-02-23 | Procede de fabrication en continu de complexes multicouches metal-plastique et produits obtenus |
FR8103528 | 1981-02-23 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0059136A2 EP0059136A2 (de) | 1982-09-01 |
EP0059136A3 EP0059136A3 (en) | 1982-10-06 |
EP0059136B1 true EP0059136B1 (de) | 1985-09-18 |
Family
ID=9255518
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19820400214 Expired EP0059136B1 (de) | 1981-02-23 | 1982-02-05 | Uberzugsverfahren für Metallsubstrate mittels Kunststoffen und auf diese Weise erhaltene Metallkunststoffkomplexe |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0059136B1 (de) |
JP (1) | JPS57156070A (de) |
CA (1) | CA1179558A (de) |
DE (1) | DE3266260D1 (de) |
FR (1) | FR2500371A1 (de) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61177238A (ja) * | 1985-02-02 | 1986-08-08 | 日新製鋼株式会社 | マフラ−用塗装鋼板およびその製造方法 |
JPS61177237A (ja) * | 1985-02-02 | 1986-08-08 | 日新製鋼株式会社 | マフラ−用塗装鋼板およびその製造方法 |
US5229214A (en) * | 1989-07-31 | 1993-07-20 | Akzo N.V. | Preprimed metal substrates for formed metal applications |
DE19933697A1 (de) * | 1999-07-17 | 2001-01-18 | Dieter Mueller | Verfahren zum Beschichten der Oberfläche von verzinkten Werkstücken aus Eisen oder Stahl |
WO2009149143A1 (en) * | 2008-06-03 | 2009-12-10 | E. I. Du Pont De Nemours And Company | Adhesion of polyamides to epoxy resins |
CN103041966B (zh) * | 2011-10-17 | 2014-12-24 | 宝山钢铁股份有限公司 | 电工钢表面极厚绝缘涂层的生产方法 |
US11773286B2 (en) | 2017-12-13 | 2023-10-03 | Resonac Corporation | Composite laminate and method for producing same, and metal resin bonded product and method for producing same |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL241330A (de) * | 1958-07-18 | |||
FR1215101A (fr) * | 1958-11-05 | 1960-04-14 | Pechiney | Procédé de revêtement de surfaces métalliques par des polyoléfines |
BE683230A (de) * | 1966-06-27 | 1966-12-01 | ||
US3593848A (en) * | 1968-02-26 | 1971-07-20 | Atlas Coatings Corp | Foam-covered coil and methods of manufacturing the same |
FR1601195A (de) * | 1968-12-31 | 1970-08-10 | ||
FR1601194A (de) * | 1968-12-31 | 1970-08-10 | ||
FR1602751A (de) * | 1968-12-31 | 1971-01-25 | ||
GB1322381A (en) * | 1970-01-02 | 1973-07-04 | British Aluminium Co Ltd | Protective coated aluminium and a process for the application of a protective coating to aluminium |
IT964886B (it) * | 1971-08-24 | 1974-01-31 | Cabot Corp | Composizione in polvere per tecni di esecuzione di rivestimenti senza solvente |
JPS515018B2 (de) * | 1972-05-18 | 1976-02-17 | ||
SE387133B (sv) * | 1972-10-18 | 1976-08-30 | Diamond Shamrock Corp | Sett att framstella en grundfergsoverdragningskomposition |
JPS5758385B2 (de) * | 1973-08-27 | 1982-12-09 | Daicel Chem | |
GB2019252B (en) * | 1978-04-03 | 1982-07-21 | Oakland Corp | Friction locking threaded fastener |
JPS55152055A (en) * | 1979-05-16 | 1980-11-27 | Toa Gosei Chem Ind | Resin coated zinc plated steel plate and adhering vessel using said resin coated zinc plated steel plate as blank |
-
1981
- 1981-02-23 FR FR8103528A patent/FR2500371A1/fr active Granted
-
1982
- 1982-02-05 EP EP19820400214 patent/EP0059136B1/de not_active Expired
- 1982-02-05 DE DE8282400214T patent/DE3266260D1/de not_active Expired
- 1982-02-18 CA CA000396539A patent/CA1179558A/en not_active Expired
- 1982-02-23 JP JP2689982A patent/JPS57156070A/ja active Granted
Also Published As
Publication number | Publication date |
---|---|
FR2500371A1 (fr) | 1982-08-27 |
EP0059136A2 (de) | 1982-09-01 |
JPH0230308B2 (de) | 1990-07-05 |
JPS57156070A (en) | 1982-09-27 |
FR2500371B1 (de) | 1983-06-03 |
CA1179558A (en) | 1984-12-18 |
EP0059136A3 (en) | 1982-10-06 |
DE3266260D1 (en) | 1985-10-24 |
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